CN103568111B - Fully-automatic building block cutting machine - Google Patents
Fully-automatic building block cutting machine Download PDFInfo
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- CN103568111B CN103568111B CN201210284979.0A CN201210284979A CN103568111B CN 103568111 B CN103568111 B CN 103568111B CN 201210284979 A CN201210284979 A CN 201210284979A CN 103568111 B CN103568111 B CN 103568111B
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- oil cylinder
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- 238000005520 cutting process Methods 0.000 title claims abstract description 32
- 239000000463 material Substances 0.000 claims abstract description 259
- 239000000523 sample Substances 0.000 claims abstract description 75
- 239000002994 raw material Substances 0.000 claims abstract description 31
- 238000007599 discharging Methods 0.000 claims abstract description 24
- 239000002828 fuel tank Substances 0.000 claims description 11
- 239000000446 fuel Substances 0.000 claims description 7
- 238000009826 distribution Methods 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- 239000002699 waste material Substances 0.000 abstract description 6
- 230000010354 integration Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract 1
- 239000011449 brick Substances 0.000 description 10
- 238000007493 shaping process Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000012778 molding material Substances 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011381 foam concrete Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/145—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for dividing block-shaped bodies of expanded materials, e.g. cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D55/00—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Sawing (AREA)
Abstract
The invention discloses a kind of fully-automatic building block cutting machine, it mainly includes frame, longitudinal sawing machine structure and horizontal sawing machine structure, longitudinal sawing machine structure mainly includes vertical drive motor, longitudinal tape saw, longitudinal direction belt pulley, material baffle and material longitudinal stroke control device in pairs, the horizontal sawing machine structure mainly includes laterally saw bin, horizontal track, laterally laterally driven oil cylinder, paired belt pulley, horizontal drive motor, transverse belt saw and paired infeed stroke control probe, the method have the advantages that：Collect material all in one piece, conveying, get the raw materials ready, pusher, longitudinal direction saw material, laterally saw material, discharging, except material and material yard heap in integration realize entire roboticized work, operation is kept an eye on without special messenger, operating efficiency is substantially increased, cutting waste material greatly reduces, cut lengths very easily hold by support.
Description
Technical field
The present invention relates to the technical field of cutting machine, more particularly to the technical field of building block cutter special.
Background technology
With the fast development of building trade, a kind of this structure material of new foam concrete block is also obtained
Extensive use, but in this material in actual use, in the architectural building block due to needing different size size, this
Be accomplished by producing the enterprise of this kind of construction material needs to produce the building block of different size size, current common practice according to building
It is the building block of bulk to be produced first, further according to the fritter building block for needing the building block by bulk to cut into certain size, current building block
Cutter special be manual or automanual mostly, operating efficiency is difficult to improve, in addition it is also necessary to special messenger operation keep an eye on；Again plus
Upper generally to use saw disc as cutting tool now, because saw disc is thicker, the waste material of chip is more when on the one hand cutting, and causes
The waste of material, adds building cost, and the size of small building block is difficult to support and held after on the other hand cutting, the block usually cut out
Block size is less than normal, is used to building and brings many troubles.
The content of the invention
The purpose of the present invention is exactly that a kind of production efficiency height is provided to solve above-mentioned deficiency, without special messenger's operation,
Cutting waste material is few, cut lengths precisely, union material all in one piece, conveying, get the raw materials ready, pusher, longitudinal direction saw material, laterally saw material, discharging, except expect and
Material code heap is in the fully-automatic building block cutting machine of one.
The technical solution that in order to solve the above-mentioned technical problem present invention uses is as follows：
Fully-automatic building block cutting machine, it mainly includes frame, electrical control cubicles, hydraulic pump, fuel reserve tank, pusher, longitudinal direction
Sawing machine structure, horizontal sawing machine structure and shedding mechanism, the electrical control cubicles are electrically connected with hydraulic pump, and hydraulic pump passes through oil pipe and oil storage
Case is connected, and the pusher mainly includes pusher track, pusher dolly, pusher oil cylinder and paired pusher Stroke Control
Probe, the pusher track is fixedly mounted in frame, and the pusher dolly is movably arranged on pusher track by road wheel, is pushed away
Material oil cylinder is fixed in frame, and the leading section of its expansion link is connected with pusher dolly, and the pusher oil cylinder passes through oil pipe and hydraulic pressure
Pump is connected, and the paired pusher Stroke Control probe is fixed on pusher track, and is located at pusher dolly fore/aft travel respectively
Not-go-end portion, paired pusher Stroke Control probe electrically connects with electrical control cubicles respectively；Longitudinal sawing machine structure mainly includes
There are vertical drive motor, longitudinal tape saw, longitudinal direction belt pulley, material baffle and material longitudinal stroke control device in pairs, this is paired
Belt pulley is in distributing installation up and down in frame, and vertical drive motor is connected with one of them pulley drive, longitudinal tape saw around
Put on paired belt pulley, saw material platform is provided with the frame, the material baffle is arranged on the saw material platform of frame, institute
State material longitudinal stroke control device mainly to be popped one's head in by longitudinal stroke, touch flitch and back-moving spring and constitute, this touches flitch by turning
Axle is movably arranged on material baffle, and the two ends of back-moving spring are in contact with the support plate on tactile flitch and material baffle respectively, is indulged
It is fixed on to stroke probe on material baffle and corresponding with tactile flitch；The horizontal sawing machine structure mainly includes laterally saw material
Frame, horizontal track, laterally laterally driven oil cylinder, paired belt pulley, horizontal drive motor, transverse belt saw and paired infeed stroke
Control probe, horizontal track is separately fixed at the upper and lower sides of frame, and that laterally saws bin is arranged on horizontal stroke by the collar respectively up and down
To on track, Ju Liao areas are offered in the middle part of transverse direction saw bin, laterally driven oil cylinder is fixed in frame, before its expansion link
End is connected with laterally saw bin, and the laterally driven oil cylinder is connected by oil pipe with hydraulic pump, and the paired belt pulley of transverse direction is presented
Lower shape is separately fixed on laterally saw bin, and horizontal drive motor is connected with the pulley drive of one of them, the transverse belt
Saw is around the home laterally in pairs between belt pulley, and the saw plane of transverse belt saw and saw plane that longitudinal tape is sawed are perpendicular, it is described into
To infeed stroke control probe be fixed in frame, and be located at the not-go-end portion of laterally saw bin or so stroke respectively, this is paired
Infeed stroke control probe electrically connected respectively with electrical control cubicles；The shedding mechanism mainly includes unloading fuel tank, discharging push pedal
Popped one's head in paired discharging Stroke Control, unloading fuel tank is fixed in frame and above the saw material platform of frame, and discharging is pushed away
Plate is fixed on the expansion link front end of unloading fuel tank, and paired discharging Stroke Control probe is fixed in frame and is located at discharging respectively
The not-go-end portion of push pedal or so stroke, the paired discharging Stroke Control probe is electrically connected with electrical control cubicles respectively, and it also includes position
The mechanism that gets the raw materials ready on the downside of pusher, the mechanism that gets the raw materials ready mainly includes lead, material preparing rack, roller, lift cylinder of getting the raw materials ready
With paired Stroke Control probe of getting the raw materials ready, roller is in a row movably arranged on material preparing rack, and lead is in be vertically fixed in frame,
Material preparing rack is nested with lead by the collar of end, and the lift cylinder of getting the raw materials ready is in be vertically fixed in frame, and
The leading section of its expansion link is flexibly connected with material preparing rack, and the lift cylinder of getting the raw materials ready is connected by oil pipe with hydraulic pump, paired
Stroke Control of getting the raw materials ready probe is fixedly mounted in frame, and is located at the not-go-end portion of stroke above and below material preparing rack respectively, and this is paired standby
Material Stroke Control probe is electrically connected with electrical control cubicles respectively, and it also includes material removal mechanism, and the material removal mechanism is mainly included except material
It is frame, paired except flitch, push rod and except material control block, it should be fixed on laterally saw bin bottom except bin, it is paired except flitch work
The both sides being arranged on except bin are moved, push rod is set in except on bin and positioned in pairs except between flitch, except material control block is fixed
It is in contact on push rod and with bottom of the frame.
It also includes feeding unit, the feeding unit it is main by conveying frame, conveying roller, material-conveying belt, conveying motor and
Conveying Stroke Control probe is constituted, and conveying roller is in a row movably arranged on conveying frame, and material-conveying belt on conveying roller, is somebody's turn to do around the home
Material-conveying belt and the roller for the mechanism that gets the raw materials ready are in the same plane, the conveying roller drive connection of conveying motor and end, conveying row
Process control probe is fixedly mounted in frame, and positioned at the not-go-end portion of material stroke, the conveying motor and conveying Stroke Control
Probe is electrically connected with electrical control cubicles respectively.
It also includes material all in one piece mechanism, and the material all in one piece mechanism mainly by material all in one piece platform, material all in one piece oil cylinder, material all in one piece plate, baffle plate and is sent
Material oil cylinder is constituted, and the material-conveying belt of the material all in one piece platform and feeding unit is in the same plane, and the feeding oil cylinder is flat positioned at material all in one piece
The side end of platform, material all in one piece oil cylinder is fixed in material all in one piece platform, and material all in one piece plate is fixedly mounted on the expansion link leading section of material all in one piece oil cylinder, should
Material all in one piece oil cylinder and feeding oil cylinder are connected and are in vertical distribution with hydraulic pump respectively, and baffle plate is fixed on material all in one piece platform and and material all in one piece
Plate Relative distribution.
It also includes material palletizer structure, the material palletizer structure it is main by code material platform, turn material platform, windrow and put down
Platform, code material oil cylinder, code material oil cylinder Stroke Control probe, code material Stroke Control pop one's head in, turn bin, turn material Stroke Control probe, turn
Material oil cylinder, turn trolley, turn material baffle plate and heap material oil cylinder, the code material platform, the saw turned in material platform, windrow platform and frame
Expect that platform is in the same plane, and code material platform is located at the saw material platform side of frame, the code material oil cylinder is solid by support
It is scheduled on code material platform, the expansion link front end of this yard of material oil cylinder is provided with a yard flitch, and the code material oil cylinder Stroke Control probe is solid
It is scheduled on code material platform, and is located at respectively at the not-go-end that code flitch is moved forward and backward, the code material Stroke Control probe is by turning material
Baffle plate, which is fixed on, to be turned on bin, and described turn of material platform, which is movably arranged on by turning trolley, to be turned on bin, is turned material oil cylinder and is fixed on
Turn on bin, and the leading section of its expansion link is connected with turning trolley, described turn of material Stroke Control probe is fixed on and turned on bin,
And respectively be located at turn the stroke not-go-end portion that material platform is moved left and right, the heap material oil cylinder, which is fixed on, to be turned on bin, and respectively with heap
Expect that platform is corresponding, the code material oil cylinder, turn material oil cylinder and heap material oil cylinder is connected with hydraulic pump respectively, code material oil cylinder stroke control
System probe, code material Stroke Control probe and a turn material Stroke Control probe are electrically connected with electrical control cubicles respectively.
The expansion link leading section of the code material oil cylinder is installed with push pedal.
The shedding mechanism also includes directive wheel, offers slide rail on the material baffle of longitudinal sawing machine structure, this is led
It is located to wheel on the slide rail, and the directive wheel is mutually fixed with discharging push pedal.
The beneficial effect that the present invention can be reached using above-mentioned technical solution is：This equipment can collect material all in one piece, conveying, standby
Material, pusher, longitudinal direction saw material, laterally saw material, discharging, in integration entire roboticized work is realized except material and material yard heap, without special messenger
Operation is kept an eye on, on current basis, operating efficiency is substantially increased, is cut in addition using with saw instead of current saw disc
Instrument, the waste material produced during cutting greatly reduces, the use cost of building block when effectively reducing building, while building block after cutting
Size also very easily hold by support, the need for being easy to construction.
Brief description of the drawings
Fig. 1 is structural representation of the invention；
Fig. 2 is the structural representation of material removal mechanism in the present invention；
Fig. 3 is the structural representation of palletizer structure in the present invention；
Fig. 4 is Fig. 3 overlooking the structure diagram.
Embodiment
As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, fully-automatic building block cutting machine, it mainly includes frame 1, electrical control cubicles 2, liquid
Press pump 3, fuel reserve tank 4, material all in one piece mechanism, feeding unit, the mechanism that gets the raw materials ready, pusher, longitudinal sawing machine structure, horizontal sawing machine structure,
Shedding mechanism, material removal mechanism and material palletizer structure, the electrical control cubicles 2, hydraulic pump 3 and fuel reserve tank 4 are respectively and fixedly installed to machine
On frame 1, electrical control cubicles 2 are electrically connected with hydraulic pump 3, and hydraulic pump 3 is connected by oil pipe with fuel reserve tank 4, and fuel reserve tank 4 is hydraulic pump 3
Work provides oil sources, and the mechanism that gets the raw materials ready mainly includes lead 5, material preparing rack 501, roller 502, lift cylinder 503 of getting the raw materials ready
With paired Stroke Control probe 504 of getting the raw materials ready, roller 502 is in a row movably arranged on material preparing rack 501, and lead 5 is solid in longitudinal direction
It is scheduled in frame 1, material preparing rack 501 is nested with lead 5 by the collar of end, the lift cylinder 503 of getting the raw materials ready is in
It is vertically fixed in frame 1, and the leading section of its expansion link is flexibly connected with material preparing rack 501, passes through the lift cylinder 503 of getting the raw materials ready
The material in material preparing rack 501 is lifted, the lift cylinder 503 of getting the raw materials ready is connected by oil pipe with hydraulic pump 3, paired stroke of getting the raw materials ready
Control probe 504 is fixedly mounted in frame 1, and is located at the not-go-end portion of material preparing rack stroke about 501 respectively, the getting the raw materials ready in pairs
Stroke Control probe 504 is electrically connected with electrical control cubicles 2 respectively, passes through paired Stroke Control 504 blank stock framves of probe of getting the raw materials ready
501 startup and stopping action；The pusher mainly includes pusher track 6, pusher dolly 601, the and of pusher oil cylinder 603
Paired pusher Stroke Control probe 604, the pusher track 6 is fixedly mounted in frame 1, and positioned at the upside of material-preparing machine, institute
State pusher dolly 601 to be movably arranged on pusher track 6 by road wheel, when pusher dolly 601 is moved, just promote material to enter
Enter saw material operation, pusher oil cylinder 603 is fixed in frame 1, and the leading section of its expansion link is connected with pusher dolly 601, is utilized
The movement of the extension and contraction control pusher dolly 601 of the pusher oil cylinder 603, the pusher oil cylinder 603 is connected by oil pipe with hydraulic pump 3,
The paired pusher Stroke Control probe 604 is fixed on pusher track 6, and is located at the fore/aft travel of pusher dolly 601 respectively
Not-go-end portion, paired pusher Stroke Control probe 604 electrically connects with electrical control cubicles 2 respectively；Longitudinal sawing machine structure is main
Include vertical drive motor 7, longitudinal tape saw 701, belt pulley 702, material baffle 703 and material lengthwise rows are program control in pairs for longitudinal direction
Device processed, distributing installation is in frame 1 above and below for the paired belt pulley 702, vertical drive motor 7 and one of them belt pulley
702 drive connections, longitudinal tape saw 701 on paired belt pulley 702, when vertical drive motor 7 is rotated, will drive vertical around the home
To the longitudinally cutting operation for making material with saw 701, saw material platform 101 is provided with the frame 1, the material baffle 703 is installed
On the saw material platform 101 of frame 1, the material baffle 703 can arbitrarily be adjusted according to required building block size, the thing
Material longitudinal stroke control device is main to be made up of longitudinal stroke probe 704, tactile flitch 705 and back-moving spring 706, and this touches flitch
705 are movably arranged on material baffle 703 by rotating shaft, the two ends of back-moving spring 706 respectively with tactile flitch 705 and material baffle
Support plate on 703 is in contact, and longitudinal stroke probe 704 is fixed on material baffle 703 and corresponding with tactile flitch 705；It is described
Horizontal sawing machine structure mainly includes laterally saw bin 8, horizontal track 801, laterally laterally driven oil cylinder 802, paired belt pulley
803rd, horizontal drive motor 804, transverse belt saw 805 and paired infeed stroke control probe 806, horizontal track 801 is solid respectively
The upper and lower sides of frame 1 are scheduled on, is mobile offer support and the guiding of horizontal saw bin 8, laterally saws passing through respectively up and down for bin 8
The collar is arranged on horizontal track 801, and the middle part of transverse direction saw bin 8 offers Ju Liao areas 807, and laterally driven oil cylinder 802 is consolidated
It is scheduled in frame 1, the front end of its expansion link is connected with laterally saw bin 8, and the laterally driven oil cylinder 802 passes through oil pipe and hydraulic pump
3 be connected, the paired belt pulley 803 of transverse direction in up and down shape be separately fixed at laterally saw bin 8 on, horizontal drive motor 804 with
The belt pulley 803 of one of them is connected, and the transverse belt saw 805 is around the home between laterally paired belt pulley 803, and laterally
Saw plane with saw 805 and the saw plane that longitudinal tape saws 701 are perpendicular, and the paired infeed stroke control probe 806 is fixed
In frame 1, and it is located at the not-go-end portion of the laterally saw stroke of bin 8 or so respectively, is mainly used in controlling the startup of laterally saw bin 8
And stopping, paired infeed stroke control probe 806 electrically connects with electrical control cubicles 2 respectively；The material removal mechanism is mainly included
Except bin 9, paired except flitch 901, push rod 902 and except material control block 903, it should be fixed on except bin 9 and laterally saw the bottom of bin 8
Portion, paired except flitch 901 is movably arranged on except the both sides of bin 9, push rod 902 is set in except on bin 9 and positioned in pairs
Except between flitch 901, being fixed on push rod 902 and being touched with the bottom connection of frame 1 except material control block 903, when laterally saw bin 8 is moved
When dynamic, laterally saw bin 8 will be driven except bin 9 is moved, and driven and pushed up by the friction except material control block 903 and the bottom of frame 1
The control of bar 902, by clearing up away the waste material of the bottom of frame 1 except flitch 901, is voluntarily removed except the angle of flitch 901 with reaching
The purpose of material；The shedding mechanism mainly includes unloading fuel tank 10, discharging push pedal 1001 and paired discharging Stroke Control and visited
Head, unloading fuel tank 10 is fixed in frame 1 and positioned at the top of saw material platform 101 of frame 1, and discharging push pedal 1001 is fixed on discharging
The expansion link front end of oil cylinder 10, paired discharging Stroke Control probe is fixed in frame 1 and is located at discharging push pedal 1001 respectively
The not-go-end portion of left and right stroke, the paired discharging Stroke Control probe is electrically connected with electrical control cubicles 2 respectively；The feeding unit is main
It is made up of conveying frame 11, conveying roller 1101, material-conveying belt 1102, conveying motor 1103 and conveying Stroke Control probe 1104, it is defeated
Material roller 1101 is in a row movably arranged on conveying frame 11, and material-conveying belt 1102 is around the home on conveying roller 1101, the material-conveying belt
1102 is in the same plane with the roller 502 of the mechanism that gets the raw materials ready, smoothly enters standby in order to which feeding unit conveys the material come
Expect in mechanism, conveying motor 1103 and the conveying roller 1101 of end are connected, conveying Stroke Control probe 1104 fixes peace
In frame 1, and positioned at material stroke not-go-end portion, the conveying motor 1103 and conveying Stroke Control probe respectively with it is automatically controlled
Cabinet 2 is electrically connected；The material palletizer structure it is main by code material platform 12, turn material platform 1201, windrow platform 1202, code material oil cylinder
1203rd, code material oil cylinder Stroke Control probe 1204, code material Stroke Control probe 1205, turn bin 1206, turn material a Stroke Control visit
First 1207, turn material oil cylinder 1208, turn trolley 1209, turn material baffle plate 1210 and heap material oil cylinder 1211, the code material platform 12, turn
Expect that the saw material platform 101 in platform 1201, windrow platform 1202 and frame 1 is in the same plane, and code material platform 12 is located at
The side of saw material platform 101 of frame 1, the code material oil cylinder 1203 is fixed on code material platform 12 by support, this yard of material oil cylinder
1203 expansion link front end is provided with yard flitch 1212, and the code material oil cylinder Stroke Control probe 1204 is fixed on code material platform 12
On, and be located at respectively at the not-go-end that code flitch 1212 is moved forward and backward, the code material Stroke Control probe 1205 is by turning material baffle plate
1210 are fixed on and turn on bin 1206, and described turn of material platform 1201, which is movably arranged on by turning trolley 1209, turns bin 1206
On, turn material oil cylinder 1208 and be fixed on to turn on bin 1206, and the leading section of its expansion link is connected with turning trolley 1209, described turn
Material Stroke Control probe 1207 is fixed on and turned on bin 1206, and is located at turns the stroke not-go-end that material platform 1201 is moved left and right respectively
Portion, the heap material oil cylinder 1211, which is fixed on, to be turned on bin 1206, and corresponding with windrow platform 1202 respectively, the code material oil cylinder
1203rd, turn material oil cylinder 1208 and heap material oil cylinder 1211 respectively with hydraulic pump 3 to be connected, code material oil cylinder Stroke Control probe 1204,
Code material Stroke Control probe 1205 and a turn material Stroke Control probe 1207 are electrically connected with electrical control cubicles 2 respectively；The material all in one piece mechanism master
To be made up of material all in one piece platform 13, material all in one piece oil cylinder 1301, material all in one piece plate 1302, baffle plate 1303 and feeding oil cylinder 1304, the material all in one piece platform
13 is in the same plane with the material-conveying belt 1102 of feeding unit, and the feeding oil cylinder 1304 is located at the side of material all in one piece platform 13
Portion, material all in one piece oil cylinder 1301 is fixed in material all in one piece platform 13, and material all in one piece plate 1302 is fixedly mounted on before the expansion link of material all in one piece oil cylinder 1301
End, the material all in one piece oil cylinder 1301 and feeding oil cylinder 1304 are connected and are in vertical distribution with hydraulic pump 3 respectively, and baffle plate 1303 is fixed
On material all in one piece platform 13 and with the Relative distribution of material all in one piece plate 1302.
Each paired Stroke Control in this equipment pops one's head in specific installation site and mode can not be only limitted to shown position, can be with
Needed according to the physical location of equipment or action relationships need random adjustment.
During work, bulk building block is transported in material all in one piece mechanism using other handling machineries first, will using material all in one piece mechanism
Building block is organized into the position beneficial to conveying, then on the roller that large-scale building block input is got the raw materials ready mechanism by feeding unit, then by standby
Expect that block brick lifting is arrived in the same plane with saw material platform by mechanism, then pushed away block brick forward by pusher
Enter and progress longitudinal direction saw material cutting operation, the stroke control in building block and material baffle are contacted with the longitudinal tape saw of longitudinal sawing machine structure
After probe processed is in contact, the pusher dolly of pusher stops promoting, and then drives transverse belt saw to move by horizontal sawing machine structure
Block brick is made to retract after the completion of the shaping building block that laterally saw material cuts into needs, horizontal band saw cut, then by shedding mechanism
Unloading fuel tank the building block of shaping is released onto material palletizer structure after retract, pusher again pushes ahead block brick
Make longitudinally cutting action again, after block brick is in contact with the Stroke Control probe on material baffle, pusher
Pusher dolly stops promoting again, then drives transverse belt saw movement to be cut transversely into block brick by horizontal sawing machine structure again
Need to retract after the completion of shaping building block, horizontal band saw cut, then by shedding mechanism unloading fuel tank by the building block of shaping release to
Retracted after on material palletizer structure, above-mentioned action is back and forth carried out after untill block brick is cut and finished, and pusher dolly is just
Rear end is withdrawn completely into, feeding unit is conveyed the block brick come and elevated again by the mechanism that gets the raw materials ready again, then by pusher
Structure pushes ahead the longitudinally cutting action for making block brick, the above-mentioned molding materials for shirking out by the unloading fuel tank of shedding mechanism
Pushed ahead repeatedly by code material oil cylinder in code material platform, after molding materials are pulled to and turn on material platform, by turning material platform
Turn that material is pushed into windrow platform again after trolley is moved left and right, finally removed again by handling machinery by intact material is cut
Transport.
The voluntarily unlatching and stopping of each above-mentioned action are completely under the stroke at each position is popped one's head in electrical control cubicles
Realize.
The cutting operation mode of this equipment and the cutting operation mode of existing building block cutting machine are entirely different, and this equipment is
First make a longitudinally cutting small step and remake lateral cutting action, realize the cutting operation mode of a brick one saw, be effectively guaranteed and cut
Cut the precision of operation, and existing cutting mode is first to make overall longitudinally cutting, remakes overall transverse cuts.
Claims (6)
1. fully-automatic building block cutting machine, it is characterised in that：It mainly includes frame, electrical control cubicles, hydraulic pump, fuel reserve tank, pusher
Mechanism, longitudinal sawing machine structure, horizontal sawing machine structure and shedding mechanism, the electrical control cubicles are electrically connected with hydraulic pump, and hydraulic pump passes through
Oil pipe is connected with fuel reserve tank, and the pusher mainly includes pusher track, pusher dolly, pusher oil cylinder and paired pushed away
Expect Stroke Control probe, the pusher track is fixedly mounted in frame, and the pusher dolly is movably arranged on by road wheel to be pushed away
On material road rail, pusher oil cylinder is fixed in frame, and the leading section of its expansion link is connected with pusher dolly, and the pusher oil cylinder passes through
Oil pipe is connected with hydraulic pump, and the paired pusher Stroke Control probe is fixed on pusher track, and it is small to be located at pusher respectively
The not-go-end portion of car fore/aft travel, the paired pusher Stroke Control probe is electrically connected with electrical control cubicles respectively；Longitudinal sawing machine
Structure mainly includes vertical drive motor, longitudinal tape saw, longitudinal direction belt pulley, material baffle and material longitudinal stroke control dress in pairs
Put, the paired belt pulley is in distributing installation up and down in frame, and vertical drive motor is connected with one of them pulley drive, indulges
To band saw around the home on paired belt pulley, saw material platform is provided with the frame, the material baffle is arranged on the saw material of frame
On platform, the material longitudinal stroke control device is mainly popped one's head in by longitudinal stroke, tactile flitch and back-moving spring are constituted, and this touches material
Plate is movably arranged on material baffle by rotating shaft, the two ends of back-moving spring respectively with the support plate phase on tactile flitch and material baffle
Contact, longitudinal stroke probe is fixed on material baffle and corresponding with tactile flitch；The horizontal sawing machine structure is mainly included
Laterally saw bin, horizontal track, laterally laterally driven oil cylinder, belt pulley, horizontal drive motor, transverse belt saw and paired in pairs
Infeed stroke control probe, horizontal track is separately fixed at the upper and lower sides of frame, and that laterally saws bin passes through the collar respectively up and down
On horizontal track, Ju Liao areas are offered in the middle part of transverse direction saw bin, laterally driven oil cylinder is fixed in frame, and it is stretched
The front end of contracting bar is connected with laterally saw bin, and the laterally driven oil cylinder is connected by oil pipe with hydraulic pump, the paired skin of transverse direction
Belt wheel is separately fixed on laterally saw bin in shape up and down, and horizontal drive motor is connected with the pulley drive of one of them, institute
Transverse belt saw is stated around the home laterally in pairs between belt pulley, and the saw plane sawed with longitudinal tape of saw plane of transverse belt saw is mutually hung down
Directly, the paired infeed stroke control probe is fixed in frame, and is located at the not-go-end of laterally saw bin or so stroke respectively
Portion, the paired infeed stroke control probe is electrically connected with electrical control cubicles respectively；The shedding mechanism mainly include unloading fuel tank,
Discharging push pedal and paired discharging Stroke Control probe, unloading fuel tank are fixed in frame and on the saw material platform of frame
Side, discharging push pedal is fixed on the expansion link front end of unloading fuel tank, and paired discharging Stroke Control probe is fixed in frame and divided
Not Wei Yu discharging push pedal or so stroke not-go-end portion, paired discharging Stroke Control probe electrically connects with electrical control cubicles respectively, it
Also include the mechanism that gets the raw materials ready on the downside of pusher, the mechanism that gets the raw materials ready mainly includes lead, material preparing rack, roller, standby
Material lift cylinder and paired Stroke Control probe of getting the raw materials ready, roller are in a row movably arranged on material preparing rack, and lead is solid in longitudinal direction
It is scheduled in frame, material preparing rack is nested with lead by the collar of end, the lift cylinder of getting the raw materials ready is in longitudinally fixed
In frame, and the leading section of its expansion link is flexibly connected with material preparing rack, and the lift cylinder of getting the raw materials ready passes through oil pipe and hydraulic pump phase
Connection, paired Stroke Control probe of getting the raw materials ready is fixedly mounted in frame, and respectively positioned at the not-go-end portion of stroke above and below material preparing rack,
The paired Stroke Control probe of getting the raw materials ready is electrically connected with electrical control cubicles respectively, and it also includes material removal mechanism, and the material removal mechanism is main
Include except bin, paired except flitch, push rod and except material control block, should be fixed on except bin and laterally saw bin bottom, in pairs
Be movably arranged on both sides except bin except flitch, push rod is set in except being removed on bin and positioned at paired between flitch, except material
Control block is fixed on push rod and is in contact with bottom of the frame.
2. fully-automatic building block cutting machine according to claim 1, it is characterised in that：It also includes feeding unit, and this is defeated
Material mechanism is main to be made up of conveying frame, conveying roller, material-conveying belt, conveying motor and conveying Stroke Control probe, conveying roller into
Row is movably arranged on conveying frame, and material-conveying belt is around the home on conveying roller, and the roller of the material-conveying belt and the mechanism that gets the raw materials ready is positioned at same
In plane, the conveying roller drive connection of conveying motor and end, conveying Stroke Control probe is fixedly mounted in frame, and position
In the not-go-end portion of material stroke, the conveying motor and conveying Stroke Control probe are electrically connected with electrical control cubicles respectively.
3. fully-automatic building block cutting machine according to claim 2, it is characterised in that：It also includes material all in one piece mechanism, and this is whole
Material mechanism is mainly made up of material all in one piece platform, material all in one piece oil cylinder, material all in one piece plate, baffle plate and feeding oil cylinder, the material all in one piece platform and feeding unit
Material-conveying belt it is in the same plane, the feeding oil cylinder be located at material all in one piece platform side end, material all in one piece oil cylinder be fixed on material all in one piece put down
In platform, material all in one piece plate is fixedly mounted on the expansion link leading section of material all in one piece oil cylinder, the material all in one piece oil cylinder and feeding oil cylinder respectively with hydraulic pump
Be connected and be in vertical distribution, baffle plate be fixed on material all in one piece platform and with material all in one piece plate Relative distribution.
4. fully-automatic building block cutting machine according to claim 1, it is characterised in that：It also includes material palletizer structure,
The material palletizer structure it is main by code material platform, turn material platform, windrow platform, code material oil cylinder, code material oil cylinder Stroke Control probe,
Code material Stroke Control pops one's head in, turns bin, turn material Stroke Control probe, turn material oil cylinder, turn trolley, turn to expect baffle plate and windrow oil
Cylinder, the code material platform, the saw material platform turned in material platform, windrow platform and frame are in the same plane, and code material platform
Positioned at the saw material platform side of frame, the code material oil cylinder is fixed on code material platform by support, this yard of material oil cylinder it is flexible
Bar front end is provided with a yard flitch, and the code material oil cylinder Stroke Control probe is fixed on code material platform, and is located at code flitch respectively
At movable not-go-end, the code material Stroke Control probe is fixed on by a turn material baffle plate to be turned on bin, described turn of material platform
It is movably arranged on by turning trolley and is turned on bin, turns material oil cylinder and be fixed on to turn on bin, and the leading section of its expansion link is with turning
Trolley is connected, and described turn of material Stroke Control probe is fixed on and turned on bin, and is located at turns the row that material platform is moved left and right respectively
Journey stops end, and the heap material oil cylinder, which is fixed on, to be turned on bin, and corresponding with windrow platform respectively, the code material oil cylinder, turn material
Oil cylinder and heap material oil cylinder are connected with hydraulic pump respectively, code material oil cylinder Stroke Control probe, code material Stroke Control probe and turn material
Stroke Control probe is electrically connected with electrical control cubicles respectively.
5. fully-automatic building block cutting machine according to claim 4, it is characterised in that：The expansion link front end of the code material oil cylinder
Portion is installed with push pedal.
6. the fully-automatic building block cutting machine according to claim 1,2,3,4 or 5, it is characterised in that：The shedding mechanism is also
Include directive wheel, slide rail is offered on the material baffle of longitudinal sawing machine structure, the directive wheel is located on the slide rail, and this is led
Mutually fixed with discharging push pedal to wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210284979.0A CN103568111B (en) | 2012-08-04 | 2012-08-04 | Fully-automatic building block cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210284979.0A CN103568111B (en) | 2012-08-04 | 2012-08-04 | Fully-automatic building block cutting machine |
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| Publication Number | Publication Date |
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| CN103568111A CN103568111A (en) | 2014-02-12 |
| CN103568111B true CN103568111B (en) | 2017-08-29 |
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| CN201210284979.0A Active CN103568111B (en) | 2012-08-04 | 2012-08-04 | Fully-automatic building block cutting machine |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934905B (en) * | 2014-04-18 | 2015-12-02 | 陕西元方实业有限公司 | A kind of track self-propelled old concrete piecemeal reclaims cutting machine |
| CN104842440B (en) * | 2015-04-16 | 2017-03-15 | 东岳机械集团有限公司 | A kind of production autoclaved aerated building block dust-proof cutting car of U-shaped frame |
| CN105500506B (en) * | 2016-01-06 | 2018-05-01 | 阎五一 | Shale sintered brick blank cutting device |
| CN108326989A (en) * | 2016-11-14 | 2018-07-27 | 宁波奉化飞天人精密模具设计有限公司 | A kind of timber cutting transport device |
| CN106378829B (en) * | 2016-11-22 | 2018-08-21 | 湛江中澳木业有限公司 | A kind of wire rod lifting cutter device |
| CN112339071B (en) * | 2020-10-26 | 2022-04-12 | 宜兴市鼎诚建筑陶瓷有限公司 | Baked brick production is with integration equipment is cut with quick shaping |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3805655A (en) * | 1970-06-22 | 1974-04-23 | Calsilox Sa | Method and apparatus for cutting plastic material |
| SE346249B (en) * | 1971-02-24 | 1972-07-03 | Ytong Ab | |
| SE441577B (en) * | 1982-03-29 | 1985-10-21 | Siporex Int Ab | INSTALLATION FOR SHARING PORBON CONCRETE BLOCK |
| CN2464524Y (en) * | 2001-02-28 | 2001-12-12 | 冯明春 | Aerated concrete block cutting machine |
| CN102463633A (en) * | 2010-11-18 | 2012-05-23 | 钟祥市圣福配料设备制造有限公司 | Special cutting machine for foam concrete building blocks |
| CN102390080B (en) * | 2011-10-18 | 2013-07-24 | 黄炳福 | Foam concrete block cutting production line |
| CN102335957B (en) * | 2011-10-21 | 2014-09-17 | 浙江大东吴集团建设新材料有限公司 | Concrete building block cutting device |
| CN202846715U (en) * | 2012-08-04 | 2013-04-03 | 钟祥市圣福机械制造有限公司 | Full-automatic building block cutting machine |
| CN202964872U (en) * | 2012-10-31 | 2013-06-05 | 宁夏木尔马建材有限公司 | Autoclaved aerated concrete block cutter |
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