CN102335957B - Concrete building block cutting device - Google Patents
Concrete building block cutting device Download PDFInfo
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- CN102335957B CN102335957B CN201110322880.0A CN201110322880A CN102335957B CN 102335957 B CN102335957 B CN 102335957B CN 201110322880 A CN201110322880 A CN 201110322880A CN 102335957 B CN102335957 B CN 102335957B
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- 238000005520 cutting process Methods 0.000 title claims abstract description 91
- 238000007664 blowing Methods 0.000 claims description 13
- 230000007935 neutral effect Effects 0.000 claims description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 239000004677 Nylon Substances 0.000 description 3
- 229920001778 nylon Polymers 0.000 description 3
- 241000209094 Oryza Species 0.000 description 2
- 235000007164 Oryza sativa Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 235000009566 rice Nutrition 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
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Abstract
The invention discloses a concrete building block cutting device. The device comprises a first conveying belt, a first cutting machine, a second conveying belt and a second cutting machine, wherein feed transporting devices are arranged between the first conveying belt and the first cutting machine, and between the second conveying belt and the second cutting machine; a feed transporting and rotating device is arranged between the first cutting machine and the second conveying belt; and a turning device is arranged on the first conveying belt and/or the second conveying belt. The whole cutting process does not need manual operation and can be completely automatically finished, and the cutting device is high in speed and efficiency, safe and reliable.
Description
Technical field
The present invention relates to a kind of cutter sweep, relate in particular a kind of cutter sweep for concrete segment cutting.
Background technology
Concrete segment is after utilizing Mold Making out, it is blank, also need to utilize cutting machine to be cut to the little building block of needs, existing cutting mode is all to utilize cutting machine to carry out the cutting of concrete segment, its whole workflow is such: first will carry out the demoulding from Mold Making concrete segment out, obtain concrete segment blank, again concrete segment blank is transported on cutting machine, cut for the first time, be divided into several parts, and then the concrete segment after cut is cut again, obtain the little building block needing, but, existing concrete cutting apparatus, in cutting process, all need certain manually operating, and a concrete blank weight is in 800-1500kg left and right, even if be divided into tens little building blocks, each is also at tens kilograms, very heavy, so by artificial operation, not only speed is slow, efficiency is low, and there is a potential safety hazard, once concrete segment accidental, easily hurt sb.'s feelings.
Summary of the invention
The object of this invention is to provide a kind of concrete building block cutting device, it not only can complete the cutting of concrete segment automatically, and cutting speed is fast, operating efficiency is high, handling process safety.
In order to solve the problems of the technologies described above, the technical scheme that the present invention takes is as follows: a kind of concrete building block cutting device, comprise the first conveyer belt, the first cutting machine, the second conveyer belt and the second cutting machine, between the first described conveyer belt, the first cutting machine and between the second conveyer belt, the second cutting machine, be equipped with charging Handling device, between the first described cutting machine, the second conveyer belt, be provided with charging carrying and slewing equipment, on the first described conveyer belt and/or the second conveyer belt, turning device be installed.
Described a kind of concrete building block cutting device, described turning device comprises rotating shaft, described rotating shaft is connected with a switching mechanism that drives described rotating shaft to be rotated, on described rotating shaft, be fixed with two vertical support plates, between two described vertical support plates, there is neutral, on described rotating shaft, be also fixed with two horizontal support plates, between two described horizontal support plates, have neutral, the axis projection of two described vertical support plates becomes the angle a of 85 °-95 ° with the axis projection of two described horizontal support plates.
Described a kind of concrete building block cutting device, described switching mechanism is a hydraulic jack, and the piston rod of described hydraulic jack is hinged on described rotating shaft, and the cylinder body of described hydraulic jack is hinged on the support of the first described conveyer belt, the second conveyer belt.
Described a kind of concrete building block cutting device, described switching mechanism comprises hydraulic motor or reducing motor, the end of described rotating shaft is fixed with driven gear, is fixed with the driving gear that drives described driven gear to rotate on described hydraulic motor or the output shaft of reducing motor.
Described a kind of concrete building block cutting device, described charging Handling device comprises driving, in described driving, hoist cylinder is installed, the piston rod of described hoist cylinder is connected with building block clamping device.
Described a kind of concrete building block cutting device, described building block clamping device comprises connecting plate, is fixed on two support plates on described connecting plate, described connecting plate is connected with the piston rod of described hoist cylinder, on two described support plates, be fixed with clamping cylinder, the piston rod of described clamping cylinder is provided with clamp; On described connecting plate, be fixed with guide post, in described driving, be fixed with bracing frame, the upper end of described guide post is through described bracing frame.
Described a kind of concrete building block cutting device, described charging carrying and slewing equipment comprise driving, in described driving, be fixed with support, described support comprises a transverse slat, a rotating shaft is installed on described transverse slat, reducing motor or a hydraulic motor that drives described rotating shaft rotation is installed in described driving, in the upper end of described rotating shaft, there is a diameter to be greater than the upper shaft of described rotating shaft, described rotating shaft lower end is stretched out described transverse slat and is fixedly connected with connecting plate, on described connecting plate, hoist cylinder is installed, the piston rod of described hoist cylinder is connected with a building block clamping device.
Described a kind of concrete building block cutting device, described building block clamping device comprises connecting plate, is fixed on two support plates on described connecting plate, described connecting plate is connected with the piston rod of described hoist cylinder, on two described support plates, be fixed with clamping cylinder, on the piston rod of described clamping cylinder, be fixed with clamp, on described connecting plate, be fixed with guide post, on described connecting plate, be fixed with framework, the upper end of described guide post is through described framework.
Described a kind of concrete building block cutting device, described the first cutting machine, the second cutting machine be connected with for the concrete segment after cut is transported out first, the second blanking conveyer belt, also comprise a building block demoulding platform being connected with described the first conveyer belt front end, the rear end of the second described blanking conveyer belt is provided with a blowing platform, one is transported to transverse shifting stacking machine blowing platform and one by the concrete segment after cut from the second blanking conveyer belt is transported to the vertical codeword stack machine on pallet supplying machine by the concrete segment after cut on blowing platform.
Described a kind of concrete building block cutting device, described angle a=90 °.
Beneficial effect of the present invention is:
1) adopt cutter sweep of the present invention, whole cutting process does not need manual operation, can automatically complete completely, and speed is fast, efficiency is high, safe and reliable;
2) cutter sweep of the present invention, be provided with turning device, the concrete segment of coming from conveyer belt can be carried out to the upset of 90 °, because the width dimensions of building block is much smaller than height dimension, it carries out after 90 ° of upsets so, width dimensions has originally become height dimension, height dimension has originally become width dimensions, contact with conveyer belt, there are like this two benefits: one is that delivery ratio is more steady, because and the contact area of conveyer belt is large and aspect ratio is lower, so be just not easy to shake, can improve the speed of conveying, it is faster that another is exactly the speed of cutting, because compare before not upset, it has highly significantly reduced, the time that cutting needs has shortened greatly, in addition, cutter sweep of the present invention, it is after once cutting, by upset again after the concrete half-twist after the cutting obtaining, it is highly reduced, become large with the contact area of conveyer belt, carry steadily, speed is fast, and more easily cutting, clipping time is short, efficiency improves greatly.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is described further:
Fig. 1 is structural representation of the present invention;
Fig. 2 is a structural representation of the turning device in the present invention;
Fig. 3 is that the turning device in Fig. 2 is arranged on the structural representation on the first conveyer belt;
Fig. 4 is that the turning device in Fig. 2 is arranged on the structural representation on the second conveyer belt;
Fig. 5 is another structural representation of the turning device in the present invention;
Fig. 6 is the rotating shaft of turning device in the present invention and two vertical support plates, the horizontal stereogram of support plates after fixing;
Fig. 7 is the structural representation of the charging Handling device in the present invention;
Fig. 8 is charging carrying in the present invention and the structural representation of slewing equipment.
In figure:
1-the first conveyer belt, 101-belt conveyor, 102-support;
2-the first cutting machine;
3-the second conveyer belt, 301-belt conveyor, 302-support;
4-the second cutting machine;
5-turning device, 501-rotating shaft, 5011-bearing, the vertical support plate of 502-, 503-neutral, the horizontal support plate of 504-, 505-neutral, 506-hydraulic jack, 507-hydraulic motor or reducing motor, 508-driving gear, 509-driven gear;
6-charging Handling device, 601-driving, 602-bracing frame, 603-hoist cylinder, 604-building block clamping device, 605-guide post, 606-guide rail, 6041-connecting plate, 6042-support plate, 6043-support plate, 6044-clamping cylinder, 6045-clamping cylinder, 6046-clamp, 6047-clamp, 6048-horizontally-guided bar, 6049-horizontally-guided bar;
7-charging carrying and slewing equipment, 701-driving, 702-support, 7021-transverse slat, 703-reducing motor or hydraulic motor, 704-rotating shaft, 7041-upper shaft, 70411-rotating shaft, 705-connecting plate, 706-hoist cylinder, 707-building block clamping device, 708-guide rail, 709-thrust ball bearing, 710-locating piece, 711-limited block, 712-limited block, 7071-connecting plate, 7072-support plate, 7073-support plate, 7074-clamping cylinder, 7075-clamping cylinder, 7051-framework, 7076-clamp, 7077-clamp, 7078-guide post, 7079-horizontally-guided bar, 7080-horizontally-guided bar, 7081-driven gear, 7082-driving gear,
8-building block demoulding platform;
9-the first blanking conveyer belt;
10-the second blanking conveyer belt;
11-blowing platform;
12-transverse shifting stacking machine;
13-pallet supplying machine;
14-vertical codeword stack machine.
The specific embodiment
The following stated is only preferred embodiment of the present invention, not scope of the present invention is limited.
Embodiment, is shown in accompanying drawing 1, 2, 3, 4, 5, 6, 7, 8, a kind of concrete building block cutting device, comprises the first conveyer belt 1, the first cutting machine 2, the second conveyer belt 3 and the second cutting machine 4, the first conveyer belts 1, the second conveyer belt 3 generally all comprises reducing motor, support and belt conveyor etc., because be that those skilled in the art can realize, so be not described in detail in this, the building block demoulding platform 8 that the first conveyer belt 1 front end connects, building block demoulding platform is used for placing building block mould, from building block mould demoulding concrete segment out, is all placed on this platform, then, be transported on the first conveyer belt 1, at the first conveyer belt 1, between the first cutting machine 2 and the second conveyer belt 3, between the second cutting machine 4, be equipped with charging Handling device 6, these two charging Handling devices 6, are responsible for the first conveyer belt 1, concrete building block carrying on the second conveyer belt 3 is to the first cutting machine 2, on the second cutting machine 4, charging Handling device 6 comprises driving 601, driving 601 is placed on two guide rails 606, these general two guide rails are arranged on the body of wall of workshop, so that driving 601 can moved, in driving 601, hoist cylinder 603 is installed, other existing lowering or hoisting gear can certainly be installed, it is upper that the cylinder body of hoist cylinder 603 is fixed on driving, and the piston rod of hoist cylinder 603 is connected with building block clamping device 604.Building block clamping device 604 can clamp concrete segment, and when preventing lifting, movement, concrete segment comes off, in present embodiment, building block clamping device 604 comprises connecting plate 6041, be fixed on two support plates 6042 on connecting plate 6041, 6043, two support plates 6042, 6043 is generally to weld or be spirally connected to be fixed on connecting plate 6041, and connecting plate 6041 is connected with the piston rod of hoist cylinder 603, make hoist cylinder can drive connecting plate 6041 liftings, at two support plates 6042, on 6043, be fixed with clamping cylinder 6044, 6045, each support plate 6042, fixing clamping cylinder 6044 on 6043, 6045 quantity arranges according to actual needs, can be 1, 2, 3 etc., this is easy to realize for those skilled in the art, at clamping cylinder 6044, 6045 piston rod is provided with clamp 6046, 6047, clamp 6046, 6047 is " L " shape, be convenient to the bottom of concrete segment to be held when clamping, when making hoist cylinder drive 604 lifting of building block clamping device, building block clamping device 604 can not rotate, because if building block clamping device 604 rotates, can drive the piston rod of hoist cylinder to rotate together, cause the wearing and tearing of piston rod and the damage of seal, also for the lifting that makes hoist cylinder more freely, smooth and easy, on connecting plate 6041, be fixed with guide post 605, guide post 605 is 2, the symmetrical both sides that are arranged on hoist cylinder, in driving 601, be fixed with bracing frame 602 simultaneously, 2 bearings are installed on bracing frame 602, be used for to guide post lubricated, the upper end of two guide posts 605 is through described bracing frame 602, general, these two bearings are self-lubricating bearing or copper sheathing.Same, in order to make clamping cylinder 6044, 6045 with clamp 6046, more smooth and easy in the time of 6047 forward/backward, freely, at clamp 6046, horizontally-guided bar 6048 is installed on 6047, 6049, horizontally-guided bar 6048, one end of 6049 is through two support plates 6042, 6043, simultaneously at two support plates 6042, on 6043, be provided with and horizontally-guided bar 6048, 6049 bearings that match, be used for to horizontal guide post lubricated, also can extend the service life of horizontally-guided bar, general, these two bearings are self-lubricating bearing or copper sheathing or nylon jacket.
Simultaneously, for the concrete cutting after cutting is transported on the second cutting machine 2, and half-twist in the horizontal direction, at the first cutting machine 2, between the second conveyer belt 3, be provided with charging carrying and slewing equipment 7, charging carrying and slewing equipment 7 comprise driving 701, driving 701 is placed on two guide rails 708, in driving 701, be fixed with support 702, support 702 comprises a transverse slat 7021, transverse slat 7021 is fixedly connected with driving 701 by two risers, a rotating shaft 704 is installed on transverse slat 7021, simultaneously, reducing motor or a hydraulic motor 703 that drives described rotating shaft 704 rotations is installed in driving 701, in the upper end of described rotating shaft 704, there is a diameter to be greater than the upper shaft 7041 of described rotating shaft 704, simultaneously, a thrust ball bearing 709 is installed on transverse slat 7021, when being convenient to rotating shaft 704 rotation and upper shaft 7041 match, in addition, the bearing matching with rotating shaft 704 can also be installed transverse slat 7021 is interior, on upper shaft 7041, there is a rotating shaft 70411, in rotating shaft 70411, there is a driven gear 7081, on the output shaft of reducing motor or hydraulic motor 703, be fixed with a driving gear 7082, driving gear 7082 is connected with driven gear 7081 by chain, with its rotation, and rotating shaft 704 lower ends are stretched out transverse slat 7021 and are fixedly connected with connecting plate 705, connecting plate 705 can be that rectangular slab can be also circular slab, hoist cylinder 706 is installed on connecting plate 705, the piston rod of hoist cylinder 706 is connected with a building block clamping device 707.Building block clamping device 707 can clamp the concrete segment of needs carrying, prevent that it from coming off in carrying, turning course, building block clamping device 707 comprises connecting plate 7071, is fixed on two support plates 7072,7073 on described connecting plate 7071, connecting plate 7071 is connected with the piston rod of hoist cylinder 706, on two support plates 7072,7073, be fixed with clamping cylinder 7074,7075, the quantity of clamping cylinder 7074,7075 can be determined according to the actual needs, is not described in detail in this; And on the piston rod of clamping cylinder 7074,7075, being fixed with clamp 7076,7077, clamp 7076,7077 is " L " shape.When making hoist cylinder 706 drive 707 lifting of building block clamping device, building block clamping device 707 can not rotate, because if building block clamping device 707 rotates, can drive the piston rod of hoist cylinder 706 to rotate together, cause the wearing and tearing of piston rod and the damage of seal, also for the lifting that makes hoist cylinder more freely, smooth and easy, on connecting plate 7071, be fixed with guide post 7078, guide post 7078 is two, the symmetrical both sides that are arranged on hoist cylinder 706, on connecting plate 705, be fixed with framework 7051, the upper end of described guide post 7078 is through described framework 7051, two bearings that match with two guide posts 7078 are installed on framework 7051, these two bearings are generally nylon jacket or copper sheathing.In order to make clamping cylinder 7074, 7075 with clamp 7076, more smooth and easy in the time of 7077 forward/backward, freely, also in order to prevent that clamp from rotating, at clamp 7076, horizontally-guided bar 7079 is installed on 7077, 7080, horizontally-guided bar 7079, one end of 7080 is through two support plates 7072, 7073, simultaneously at two support plates 7072, on 7073, be provided with and horizontally-guided bar 7079, 7080 bearings that match, be used for to horizontal guide post lubricated, also can extend the service life of horizontally-guided bar, general, these two bearings are self-lubricating bearing or copper sheathing or nylon jacket.
In order to limit reducing motor or hydraulic motor 703 with the angle of hoist cylinder and 707 rotations of building block clamping device, on connecting plate 705, be fixed with a locating piece 710, on connecting plate 7071, be fixed with two limited blocks 711,712 that match with this locating piece 710.Two limited blocks 711,712 are distributed in the diverse location of fishplate bar 7071, and it can stop locating piece 710, and two limited blocks of general this can make reducing motor or the hydraulic motor 703 can half-twist with hoist cylinder and clamping device.When connecting plate 7071 turns to the angle needing, limited block 711 or 712 will contact with locating piece 710, and locating piece 710 is blocked.Same, when connecting plate 701 rotates backward the angle of needs, limited block 712 or 711 piece 710 that is positioned stops.Because, in order to control reducing motor or hydraulic motor 703 with the angle of hoist cylinder and clamping device rotation, this angle is generally 90 °, can approach switch be installed in corresponding position, by the time behind position approach switch send signal, reducing motor or hydraulic motor 703 stop the rotation, but because concrete segment itself is heavier, when moving up, there is an inertia to exist, can not stop immediately, often can rotate angle situation not in place, also will cause the rotation of concrete segment not in place, impact cutting, there have been locating piece 710 and limited block 711, 712 match, can make reducing motor or hydraulic motor 703 to quit work at the anglec of rotation place of needs.
See accompanying drawing 1, on the first conveyer belt 1, the second conveyer belt 3, turning device 5 is all installed.Certainly, also can be independent on the first conveyer belt 1 or the second conveyer belt 3, turning device 5 is installed, be that such effect is not so good as all to install, present embodiment, it is the first conveyer belt 1, on the second conveyer belt 3, turning device 5 is all installed, be arranged on the turning device 5 on the first conveyer belt, its position is near building block demoulding platform 8, be convenient to rapidly the concrete segment of coming from building block demoulding platform 8 be overturn, because the width dimensions of concrete segment is much smaller than height dimension, it carries out after 90 ° of upsets so, make the size on the original width of concrete segment become the size in short transverse, size in short transverse has originally become the size on width, there are like this two benefits: one is that delivery ratio is more steady, because and the contact area of conveyer belt is large and aspect ratio is lower, center of gravity is low, so be just not easy to shake, can improve the speed of conveying, the length of the first conveyer belt 1 short at tens meters, long rice up to a hundred, so can save a large amount of time after raising speed, it is faster that another is exactly the speed of cutting, because compare before not upset, it has highly significantly reduced, the time that cutting needs has shortened greatly, and the effect that is arranged on the turning device 5 on the second conveyer belt 3 is also the same, because concrete segment is after once cutting, by upset again after the concrete half-twist after the cutting obtaining, it is highly reduced, become large with the contact area of conveyer belt, center of gravity is low, carry steadily, speed is fast, the length of the second conveyer belt 3 short at tens meters, long rice up to a hundred, so can save a large amount of time after raising speed, and more easily cutting, clipping time is short, efficiency improves greatly.And if turning device 5 is installed on the first conveyer belt 1, concrete segment is after once cutting so, the speed of carrying and the speed of secondary cut all can slow down, in like manner, if turning device 5 is installed on the second conveyer belt 3, the cutting speed of the transporting velocity of the first conveyer belt 1 and the first cutting machine has all slowed down so.Turning device 5 comprises rotating shaft 501, rotating shaft 501 is generally arranged on the first conveyer belt 1, on the support of the second conveyer belt 2, bearing can also be installed in two ends at rotating shaft 501, on rotating shaft 501, be connected with a switching mechanism that drives described rotating shaft 501 to be rotated, by this switching mechanism driven rotary axle, rotated, on rotating shaft 501, be fixed with two vertical support plates 502, between two vertical support plates 502, there is neutral 503, simultaneously, on rotating shaft 501, be also fixed with two horizontal support plates 504, between two horizontal support plates 504, there is neutral 505, neutral 503, 505 width is all greater than described the first conveyer belt, the belt conveyor 101 of the second conveyer belt, 301 width, rotating shaft 501 just can be positioned at the first conveyer belt like this, the belt conveyor 101 of the second conveyer belt, 301 belows, in upset, do not affect the normal conveying of conveyer belt, accelerated the speed of carrying, the axis projection of two described vertical support plates 502 becomes the angle a of 85 °-95 ° with the axis projection of two described horizontal support plates 504, wherein, in this area, take a=90 ° as best.
See accompanying drawing 2, 3, 4, switching mechanism is a hydraulic jack 506, the piston rod of described hydraulic jack 506 is hinged on described rotating shaft 501, rotating shaft 501 has a bearing 5011, the piston rod of hydraulic jack 506 is hinged on bearing 5011 by bearing pin, the cylinder body of described hydraulic jack 506 is hinged on the first described conveyer belt 1, the support 102 of the second conveyer belt 3, on 302, see accompanying drawing 3, rotating shaft 501 is arranged on the support 102 of the first conveyer belt 1, can rotate, while, two vertical support plates 502 were positioned at belt conveyor 101 both sides of the first conveyer belt, two horizontal support plates 504 are the same with rotating shaft 501, all be positioned at belt conveyor 101 belows of the first conveyer belt, in like manner, see accompanying drawing 4, rotating shaft 501 is arranged on the support 302 of the second conveyer belt 3, can rotate, while, two vertical support plates 502 were positioned at belt conveyor 301 both sides of the second conveyer belt, two horizontal support plates 504 are the same with rotating shaft 501, all be positioned at belt conveyor 301 belows of the second conveyer belt.
See accompanying drawing 5, another kind of embodiment for turning device 5, it is only the different of switching mechanism from the difference of the embodiment of accompanying drawing 2, switching mechanism in present embodiment comprises hydraulic motor or reducing motor 507, hydraulic motor or reducing motor 507 are fixed on the first conveyer belt, on the support of the second conveyer belt, the end of described rotating shaft 501 is fixed with driven gear 509, on described hydraulic motor or the output shaft of reducing motor, be fixed with the driving gear 508 that drives described driven gear 509 to rotate, driving gear 508 is connected by chain or belt with driven gear 509.
At the first cutting machine 2, on the second cutting machine 4, be connected with for the concrete segment after cut is transported out first, the second blanking conveyer belt 9, 10, and the rear end of the second blanking conveyer belt 10 is provided with a blowing platform 11, be used for the temporary transient concrete segment of depositing well cutting, and being transported to blowing platform 11 from the second blanking conveyer belt 10, realizes by transverse shifting stacking machine 12 concrete segment of well cutting, transverse shifting stacking machine 12 is transported to the concrete segment after cut blowing platform 11 from the second blanking conveyer belt 10, recycling a vertical codeword stack machine 14 is transported to pallet supplying machine 13 by the concrete segment after cut on blowing platform 11 and carries out piling, then by pallet supplying machine 13, transfer out.
Operation principle: its whole workflow of cutter sweep of the present invention is such, to be placed on building block demoulding platform 8 from Bricklaying maintaining kiln Combined mold for building block out, on building block demoulding platform 8, carry out the blank that the demoulding obtains concrete segment, the Combined mold for building block of take in present embodiment is example, in a Combined mold for building block, there are 6 concrete segments (in Fig. 1, to be subject to map sheet restriction just to draw 2, but do not represent and only have 2), the specification of each concrete segment is: the high 1200mm of the long wide 600 mm x of 1400 mm x, then by building block demoulding platform 8, be transported on the first conveyer belt 1, by the first conveyer belt 1, transport backward, through 5 pairs of concrete segments of turning device, carry out after 90 ° of upsets, the specification of concrete segment becomes: the high 600mm of the long wide 1200mm x of 1400 mm x, continue to carry backward, because height step-down (600mm) after upset, the area contacting with conveyer belt becomes large (1400mmx1200mm), then after the first cutting machine cutting, be divided into 6 little building blocks, each little building block is of a size of: the high 600mm of the wide 1200mmx of long 234mmx, by the little building block after once cutting, by the first blanking conveyer belt, exported, after 90 ° of charging carrying and slewing equipment 7 revolutions, the size of little building block becomes: the high 600mm of the wide 234mmx of long 1200mmx, again after 90 ° of turning device 5 upsets on the second conveyer belt 3, the little building block of once being cut is of a size of: the high 234mm of the wide 600mmx of 1200mmx, again through the second conveyer belt 3, between the second cutting machine 4, being equipped with charging Handling device 6 is transported to and on the second cutting machine 4, carries out secondary cut and be again divided into 6 little building blocks, the little building block of carrying out after secondary cut is of a size of: the high 234mm of the wide 600mmx of long 200mmx, these little building blocks transport out by the second blanking conveyer belt 10, in the little building block these secondary cut being formed by transverse shifting stacking machine 12, be placed on blowing platform 11 again, through vertical codeword stack machine 14, place it on pallet supplying machine 13 again.Whole process, can complete completely automatically, and automaticity is high, efficiency is high, speed is fast.
Claims (9)
1. a concrete building block cutting device, it is characterized in that: comprise the first conveyer belt (1), the first cutting machine (2), the second conveyer belt (3) and the second cutting machine (4), described the first conveyer belt (1), between the first cutting machine (2) and the second conveyer belt (3), between the second cutting machine (4), be equipped with charging Handling device (6), described the first cutting machine (2), between the second conveyer belt (3), be provided with charging carrying and slewing equipment (7), on described the first conveyer belt (1) and/or the second conveyer belt (3), turning device (5) is installed, described turning device (5) can carry out the upset of 90 ° by the concrete segment of coming from described the first conveyer belt (1) and/or the second conveyer belt (3), described turning device (5) comprises rotating shaft (501), described rotating shaft (501) is connected with a switching mechanism that drives described rotating shaft (501) to be rotated, on described rotating shaft (501), be fixed with two vertical support plates (502), between described two vertical support plates (502), there is neutral (503), on described rotating shaft (501), be also fixed with two horizontal support plates (504), between described two horizontal support plates (504), there is neutral (505), the axis projection of described two vertical support plates (502) becomes the angle a of 85 °-95 ° with the axis projection of described two horizontal support plates (504).
2. a kind of concrete building block cutting device according to claim 1, it is characterized in that: described switching mechanism is a hydraulic jack (506), it is upper that the piston rod of described hydraulic jack (506) is hinged on described rotating shaft (501), and the cylinder body of described hydraulic jack (506) is hinged on the support of described the first conveyer belt (1), the second conveyer belt (3).
3. a kind of concrete building block cutting device according to claim 1, it is characterized in that: described switching mechanism comprises hydraulic motor or reducing motor (507), the end of described rotating shaft (501) is fixed with driven gear (509), is fixed with the driving gear (508) that drives described driven gear (509) to rotate on described hydraulic motor or the output shaft of reducing motor.
4. according to a kind of concrete building block cutting device described in claim 1 or 2 or 3, it is characterized in that: described charging Handling device (6) comprises driving (601), hoist cylinder (603) is installed in described driving (601), and the piston rod of described hoist cylinder (603) is connected with building block clamping device (604).
5. a kind of concrete building block cutting device according to claim 4, it is characterized in that: described building block clamping device (604) comprises connecting plate (6041), is fixed on two support plates (6042,6043) on described connecting plate (6041), described connecting plate (6041) is connected with the piston rod of described hoist cylinder (603), on described two support plates (6042,6043), be fixed with clamping cylinder (6044,6045), the piston rod of described clamping cylinder (6044,6045) is provided with clamp (6046,6047); On described connecting plate (6041), be fixed with guide post (605), be fixed with bracing frame (602) in described driving (601), the upper end of described guide post (605) is through described bracing frame (602).
6. according to a kind of concrete building block cutting device described in claim 1 or 2 or 3, it is characterized in that: described charging carrying and slewing equipment (7) comprise driving (701), in described driving (701), be fixed with support (702), described support (702) comprises a transverse slat (7021), a rotating shaft (704) is installed on described transverse slat (7021), reducing motor or a hydraulic motor (703) that drives described rotating shaft (704) rotation is installed in described driving (701), in the upper end of described rotating shaft (704), there is a diameter to be greater than the upper shaft of described rotating shaft (704) (7041), described rotating shaft (704) lower end is stretched out described transverse slat (7021) and is fixedly connected with connecting plate (705), hoist cylinder (706) is installed on described connecting plate (705), the piston rod of described hoist cylinder (706) is connected with a building block clamping device (707).
7. a kind of concrete building block cutting device according to claim 6, it is characterized in that: described building block clamping device (707) comprises connecting plate (7071), be fixed on two support plates (7072 on described connecting plate (7071), 7073), described connecting plate (7071) is connected with the piston rod of described hoist cylinder (706), two described support plates (7072, 7073) on, be fixed with clamping cylinder (7074, 7075), described clamping cylinder (7074, 7075) on piston rod, be fixed with clamp (7076, 7077), on described connecting plate (7071), be fixed with guide post (7078), on described connecting plate (705), be fixed with framework (7051), the upper end of described guide post (7078) is through described framework (7051).
8. a kind of concrete building block cutting device according to claim 1, it is characterized in that: described the first cutting machine (2), the second cutting machine (4) be connected with for the concrete segment after cut is transported out first, the second blanking conveyer belt (9, 10), the building block demoulding platform (8) that described the first conveyer belt (1) front end connects, the rear end of the second described blanking conveyer belt (10) is provided with a blowing platform (11), between described the second blanking conveyer belt (10) and blowing platform (11), there iing the concrete segment by after cut to be transported to the transverse shifting stacking machine (12) blowing platform (11) from the second blanking conveyer belt (10), also comprise that one is transported to the vertical codeword stack machine (14) on pallet supplying machine (13) by the concrete segment after cut on blowing platform (11).
9. a kind of concrete building block cutting device according to claim 1, is characterized in that: described angle a=90 °.
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| CN201110322880.0A CN102335957B (en) | 2011-10-21 | 2011-10-21 | Concrete building block cutting device |
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| CN201110322880.0A CN102335957B (en) | 2011-10-21 | 2011-10-21 | Concrete building block cutting device |
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| CN102335957A CN102335957A (en) | 2012-02-01 |
| CN102335957B true CN102335957B (en) | 2014-09-17 |
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| US20130276768A1 (en) * | 2012-04-18 | 2013-10-24 | Markus LEER | System and Method for Processing Concrete |
| CN103568111B (en) * | 2012-08-04 | 2017-08-29 | 王伟 | Fully-automatic building block cutting machine |
| CN102825653A (en) * | 2012-08-21 | 2012-12-19 | 芜湖新铭丰机械装备有限公司 | Concrete block turning table |
| CN103878873B (en) * | 2014-02-21 | 2016-02-24 | 浙江工业大学 | A kind of building block cutting feeding conveyer structure |
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| CN109366707B (en) * | 2018-12-12 | 2021-05-25 | 醴陵华鑫电瓷科技股份有限公司 | Automatic cutting device is used in electroceramics processing |
| CN110948664B (en) * | 2019-11-22 | 2020-12-25 | 长丰县耕耘农工贸有限责任公司 | Blank cutting device is used in production of gangue hollow brick |
| CN111548108A (en) * | 2020-05-19 | 2020-08-18 | 安徽铭科新型建材有限公司 | A kind of autoclaved aerated concrete block manufacturing process |
| CN112850059B (en) * | 2020-12-29 | 2022-09-13 | 山东晟阳新型建材有限公司 | Concrete block overturning workbench and block overturning method |
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