CN103568111A - Full-automatic brick cutting machine - Google Patents
Full-automatic brick cutting machine Download PDFInfo
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- CN103568111A CN103568111A CN201210284979.0A CN201210284979A CN103568111A CN 103568111 A CN103568111 A CN 103568111A CN 201210284979 A CN201210284979 A CN 201210284979A CN 103568111 A CN103568111 A CN 103568111A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 37
- 239000011449 brick Substances 0.000 title abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 250
- 239000000523 sample Substances 0.000 claims abstract description 75
- 238000007599 discharging Methods 0.000 claims abstract description 23
- 239000002994 raw material Substances 0.000 claims description 35
- 239000002828 fuel tank Substances 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 9
- 239000000446 fuel Substances 0.000 claims description 8
- 238000009826 distribution Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- 239000002699 waste material Substances 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000012778 molding material Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000011381 foam concrete Substances 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/145—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for dividing block-shaped bodies of expanded materials, e.g. cellular concrete
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D55/00—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts
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- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
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Abstract
The invention discloses a full-automatic brick cutting machine. The machine mainly comprises a machine frame, a longitudinal material sawing mechanism and a transverse material sawing mechanism, wherein the longitudinal material sawing mechanism mainly comprises a longitudinal driving motor, a longitudinal band saw, paired longitudinal belt wheels, a material retaining plate and a material longitudinal travel control device, and the transverse material sawing mechanism mainly comprises a transverse material sawing frame, a transverse rail, a transverse driving oil cylinder, paired transverse belt wheels, a transverse driving motor, a transverse band saw and paired transverse travel control probes. The machine has the advantage that by integrating material collecting, material conveying, material preparing, material pushing, longitudinal material sawing, transverse material sawing, material discharging, material removal and material stacking, the full-automatic operation is realized, the watching operation by special persons is not needed, the working efficiency is greatly improved, the quantity of cutting wastes is greatly reduced, and the cutting size is easily controlled.
Description
Technical field
The present invention relates to the technical field of cutting machine, more particularly relate to the technical field of building block cutter special.
Background technology
Fast development along with building trade, a kind of this structure material of novel foam concrete block is also widely applied, but in the actual use procedure of this material, in the architectural building block due to the different size dimensions of needs, the building block that this enterprise that just need to produce this kind of construction material need to produce different size dimensions according to building, current common way is, the building block of first production bulk, as required the building block of bulk is cut into again to the fritter building block of certain size, the cutter special of building block is at present manual or automanual mostly, operating efficiency is difficult to improve, also needing special messenger to operate keeps an eye on, add and generally adopt now saw disc as cutting tool, because saw disc is thicker, while cutting on the one hand, the waste material of smear metal is more, caused the waste of material, increased building cost, the size of cutting on the other hand rear little building block is difficult to support holds, and the building block size usually cutting out is less than normal, brings many troubles to building use.
Summary of the invention
Object of the present invention provides a kind of production efficiency high in order to solve above-mentioned deficiency exactly, without special messenger, operate, cutting waste material is few, cut lengths are accurate, union material all in one piece, conveying, get the raw materials ready, pusher, longitudinally saw material, laterally saw material, discharging, pile the fully-automatic building block cutting machine in one except material and material code.
The technical solution that the present invention adopts in order to solve the problems of the technologies described above is as follows:
Fully-automatic building block cutting machine, it mainly includes frame, electrical control cubicles, hydraulic pump, fuel reserve tank, pusher, longitudinal sawing machine structure, horizontal sawing machine structure and shedding mechanism, described electrical control cubicles is electrically connected to hydraulic pump, hydraulic pump is connected with fuel reserve tank by oil pipe, described pusher mainly includes pusher track, pusher dolly, pusher oil cylinder and paired pusher Stroke Control probe, this pusher track is fixedly mounted in frame, described pusher dolly is movably arranged on pusher track by road wheel, pusher oil cylinder is fixed in frame, and the leading section of its expansion link is connected with pusher dolly, this pusher oil cylinder is connected with hydraulic pump by oil pipe, described paired pusher Stroke Control probe is fixed on pusher track, and lay respectively at the not-go-end portion of stroke before and after pusher dolly, this paired pusher Stroke Control probe is electrically connected to electrical control cubicles respectively, described longitudinal sawing machine structure mainly includes vertical drive motor, longitudinal band saw, longitudinally paired belt pulley, material baffle and material longitudinal stroke control device, this paired belt pulley is upper and lower distributing installation in frame, vertical drive motor and one of them belt pulley are in transmission connection, longitudinally band saw is around the home on paired belt pulley, in described frame, be provided with saw material platform, this material baffle is arranged on the saw material platform of frame, described material longitudinal stroke control device is mainly popped one's head in by longitudinal stroke, touching flitch and back-moving spring forms, this tactile flitch is movably arranged on material baffle by rotating shaft, the two ends of back-moving spring contact with the support plate on tactile flitch and material baffle respectively, longitudinal stroke probe is fixed on material baffle and is corresponding with tactile flitch, described horizontal sawing machine structure mainly includes horizontal saw bin, horizontal track, laterally drive oil cylinder, laterally paired belt pulley, horizontal drive motor, laterally band saw and paired infeed stroke are controlled probe, laterally track is separately fixed at the upper and lower sides of frame, laterally saw bin is arranged on horizontal track by the collar respectively up and down, this laterally offers Ju Liao district in the middle part of saw bin, laterally drive oil cylinder to be fixed in frame, the front end of its expansion link is connected with horizontal saw bin, this laterally drives oil cylinder to be connected with hydraulic pump by oil pipe, described laterally paired belt pulley is upper and lower shape and is separately fixed on horizontal saw bin, horizontal drive motor and the belt pulley of one of them are in transmission connection, described horizontal band saw is around the home laterally in pairs between belt pulley, and laterally the saw plane of band saw is perpendicular with the saw plane of longitudinal band saw, described paired infeed stroke is controlled probe and is fixed in frame, and lay respectively at the not-go-end portion of horizontal saw bin left and right stroke, this paired infeed stroke is controlled probe and is electrically connected to electrical control cubicles respectively, described shedding mechanism mainly includes unloading fuel tank, discharging push pedal and paired discharging Stroke Control probe, unloading fuel tank is fixed in frame and is positioned at the saw material platform top of frame, discharging push pedal is fixed on the expansion link front end of unloading fuel tank, paired discharging Stroke Control probe is fixed in frame and lays respectively at the not-go-end portion of discharging push pedal left and right stroke, and this paired discharging Stroke Control probe is electrically connected to electrical control cubicles respectively.
It also includes the mechanism that gets the raw materials ready that is positioned at pusher downside, this mechanism that gets the raw materials ready mainly includes lead, material preparing rack, roller, lift cylinder and the paired Stroke Control of getting the raw materials ready of getting the raw materials ready popped one's head in, roller is in a row movably arranged on material preparing rack, lead is and is vertically fixed in frame, the collar of material preparing rack by end is nested with and is arranged on lead, the described lift cylinder of getting the raw materials ready is and is vertically fixed in frame, and the leading section of its expansion link is flexibly connected with material preparing rack, this lift cylinder of getting the raw materials ready is connected with hydraulic pump by oil pipe, the paired Stroke Control probe of getting the raw materials ready is fixedly mounted in frame, and lay respectively at the not-go-end portion of the upper and lower stroke of material preparing rack, the Stroke Control probe of getting the raw materials ready that this is paired is electrically connected to electrical control cubicles respectively.
It also includes feeding unit, this feeding unit mainly consists of conveying frame, conveying roller, material-conveying belt, conveying motor and conveying Stroke Control probe, conveying roller is in a row movably arranged on conveying frame, material-conveying belt is around the home on conveying roller, this material-conveying belt is in the same plane with the roller of the mechanism that gets the raw materials ready, the conveying roller of conveying motor and end is in transmission connection, conveying Stroke Control probe is fixedly mounted in frame, and being positioned at the not-go-end portion of material stroke, described conveying motor and conveying Stroke Control probe are electrically connected to electrical control cubicles respectively.
It also includes material all in one piece mechanism, this material all in one piece mechanism mainly consists of material all in one piece platform, material all in one piece oil cylinder, material all in one piece plate, baffle plate and feeding oil cylinder, the material-conveying belt of this material all in one piece platform and feeding unit is in the same plane, described feeding oil cylinder is positioned at the side end of material all in one piece platform, material all in one piece oil cylinder is fixed in material all in one piece platform, material all in one piece plate is fixedly mounted on the expansion link leading section of material all in one piece oil cylinder, this material all in one piece oil cylinder and feeding oil cylinder are connected with hydraulic pump respectively and are in vertical distribution, and baffle plate is fixed on material all in one piece platform and distribute relative with material all in one piece plate.
It also includes tipping wagons structure, this tipping wagons structure mainly includes except bin, paired removing flitch, push rod and remove material controll block, should be fixed on horizontal saw bin bottom except bin, the paired flitch that removes is movably arranged on the both sides except bin, push rod is set in except on bin and in paired removing between flitch, except material controll block is fixed on push rod and with frame bottom connection, touches.
It also includes material palletizer structure, and this material palletizer structure is mainly by code material platform, turn material platform, windrow platform, code material oil cylinder, code material oil cylinder Stroke Control probe, code material Stroke Control probe, turn bin, turn material Stroke Control probe, turn material oil cylinder, turn trolley, turn material baffle plate and heap material oil cylinder, described code material platform, turn material platform, saw material platform in windrow platform and frame is in the same plane, and code material platform is positioned at saw material platform one side of frame, described code material oil cylinder is fixed on yard material platform by support, the expansion link front end of this yard of material oil cylinder is provided with a yard flitch, described code material oil cylinder Stroke Control probe is fixed on yard material platform, and lay respectively at the not-go-end place that yard flitch moves forward and backward, described code material Stroke Control probe is fixed on and turns on bin by turning material baffle plate, the described material platform that turns is movably arranged on and turns on bin by turning trolley, turning material oil cylinder is fixed on and turns on bin, and the leading section of its expansion link with turn trolley and be connected, the described material Stroke Control probe that turns is fixed on and turns on bin, and lay respectively at the stroke not-go-end portion that moves left and right of material platform that turns, described heap material oil cylinder is fixed on and turns on bin, and corresponding with windrow platform respectively, described code material oil cylinder, turn material oil cylinder and be connected with hydraulic pump respectively with heap material oil cylinder, code material oil cylinder Stroke Control probe, code material Stroke Control is popped one's head in and is turned material Stroke Control probe and is electrically connected to electrical control cubicles respectively.
The expansion link leading section of described code material oil cylinder is installed with push pedal.
Described shedding mechanism also includes directive wheel, on the material baffle of longitudinal sawing machine structure, offers slide rail, and this directive wheel is positioned on this slide rail, and this directive wheel and discharging push pedal fix.
The beneficial effect that the present invention adopts above-mentioned technical solution to reach is: this equipment can collect material all in one piece, conveying, get the raw materials ready, pusher, longitudinally saw is expected, laterally saw is expected, discharging, removing material and material code piles in the full-automatic operation of integrated realization, without special messenger, keep an eye on operation, on current basis, greatly improved operating efficiency, adopt in addition band saw to replace current saw disc to make cutting tool, the waste material producing during cutting greatly reduces, the use cost of building block while effectively reducing building, after cutting, the size of building block also very easily supports and holds simultaneously, be convenient to the needs of construction.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of tipping wagons structure in the present invention;
Fig. 3 is the structural representation of palletizer structure in the present invention;
Fig. 4 is the plan structure schematic diagram of Fig. 3.
The specific embodiment
By Fig. 1, Fig. 2, shown in Fig. 3 and Fig. 4, fully-automatic building block cutting machine, it mainly includes frame 1, electrical control cubicles 2, hydraulic pump 3, fuel reserve tank 4, material all in one piece mechanism, feeding unit, mechanism gets the raw materials ready, pusher, longitudinal sawing machine structure, horizontal sawing machine structure, shedding mechanism, tipping wagons structure and material palletizer structure, described electrical control cubicles 2, hydraulic pump 3 and fuel reserve tank 4 are fixedly mounted on respectively in frame 1, and electrical control cubicles 2 is electrically connected to hydraulic pump 3, and hydraulic pump 3 is connected with fuel reserve tank 4 by oil pipe, and fuel reserve tank 4 provides oil sources for hydraulic pump 3 work, described in the mechanism that gets the raw materials ready mainly include lead 5, material preparing rack 501, roller 502, lift cylinder 503 and the paired Stroke Control of getting the raw materials ready of getting the raw materials ready pops one's head in 504, roller 502 is in a row movably arranged on material preparing rack 501, lead 5 is and is vertically fixed in frame 1, the collar of material preparing rack 501 by end is nested with and is arranged on lead 5, the described lift cylinder 503 of getting the raw materials ready is and is vertically fixed in frame 1, and the leading section of its expansion link is flexibly connected with material preparing rack 501, the material promoting in material preparing rack 501 by this lift cylinder 503 of getting the raw materials ready, this lift cylinder 503 of getting the raw materials ready is connected with hydraulic pump 3 by oil pipe, the paired Stroke Control probe 504 of getting the raw materials ready is fixedly mounted in frame 1, and lay respectively at the not-go-end portion of material preparing rack stroke Shang Xia 501, the Stroke Control probe 504 of getting the raw materials ready that this is paired is electrically connected to electrical control cubicles 2 respectively, by this paired Stroke Control of getting the raw materials ready pop one's head in 504 blank stock framves 501 startup and stop action, described pusher mainly includes pusher track 6, pusher dolly 601, pusher oil cylinder 603 and paired pusher Stroke Control probe 604, this pusher track 6 is fixedly mounted in frame 1, and be positioned at the upside of material-preparing machine, described pusher dolly 601 is movably arranged on pusher track 6 by road wheel, when pusher dolly 601 moves, just promote material and enter the operation of saw material, pusher oil cylinder 603 is fixed in frame 1, and the leading section of its expansion link is connected with pusher dolly 601, utilize the movement of the extension and contraction control pusher dolly 601 of this pusher oil cylinder 603, this pusher oil cylinder 603 is connected with hydraulic pump 3 by oil pipe, described paired pusher Stroke Control probe 604 is fixed on pusher track 6, and lay respectively at the not-go-end portion of pusher dolly 601 front and back strokes, this paired pusher Stroke Control probe 604 is electrically connected to electrical control cubicles 2 respectively, described longitudinal sawing machine structure mainly includes vertical drive motor 7, longitudinal band saw 701, longitudinally paired belt pulley 702, material baffle 703 and material longitudinal stroke control device, this paired belt pulley 702 is upper and lower distributing installation in frame 1, vertical drive motor 7 is in transmission connection with one of them belt pulley 702, longitudinally band saw 701 is around the home on paired belt pulley 702, when vertical drive motor 7 rotates, will drive longitudinal band saw 701 to make longitudinal cutting operation of material, in described frame 1, be provided with saw material platform 101, this material baffle 703 is arranged on the saw material platform 101 of frame 1, described material baffle 703 can regulate arbitrarily according to required building block size, described material longitudinal stroke control device is mainly by longitudinal stroke probe 704, touch flitch 705 and back-moving spring 706 formations, this tactile flitch 705 is movably arranged on material baffle 703 by rotating shaft, the two ends of back-moving spring 706 contact with the support plate on tactile flitch 705 and material baffle 703 respectively, longitudinal stroke probe 704 is fixed on material baffle 703 and is corresponding with tactile flitch 705, described horizontal sawing machine structure mainly includes horizontal saw bin 8, horizontal track 801, laterally drive oil cylinder 802, laterally paired belt pulley 803, horizontal drive motor 804, laterally band saw 805 and paired infeed stroke are controlled probe 806, laterally track 801 is separately fixed at the upper and lower sides of frame 1, for laterally sawing the movement of bin 8, provide support and lead, laterally saw bin 8 is arranged on horizontal track 801 by the collar respectively up and down, this laterally offers Ju Liao district 807 in the middle part of saw bin 8, laterally drive oil cylinder 802 to be fixed in frame 1, the front end of its expansion link is connected with horizontal saw bin 8, this laterally drives oil cylinder 802 to be connected with hydraulic pump 3 by oil pipe, described laterally paired belt pulley 803 is upper and lower shape and is separately fixed on horizontal saw bin 8, horizontal drive motor 804 is in transmission connection with the belt pulley 803 of one of them, described horizontal band saw 805 is around the home laterally in pairs between belt pulley 803, and laterally the saw plane of band saw 805 is perpendicular with the saw plane of longitudinal band saw 701, described paired infeed stroke is controlled probe 806 and is fixed in frame 1, and lay respectively at the not-go-end portion of horizontal saw bin 8 left and right strokes, be mainly used in controlling the startup of horizontal saw bin 8 and stopping, this paired infeed stroke is controlled probe 806 and is electrically connected to electrical control cubicles 2 respectively, described tipping wagons structure mainly includes except bin 9, paired except flitch 901, push rod 902 and except material controll block 903, should be fixed on horizontal saw bin 8 bottoms except bin 9, the paired flitch 901 that removes is movably arranged on the both sides except bin 9, push rod 902 is set in except on bin 9 and in paired removing between flitch 901, except being fixed on push rod 902 and with frame 1 bottom connection, material controll block 903 touches, when horizontal saw bin 8 moves, laterally saw bin 8 will drive and move except bin 9, by driving push rod 902 controls except the angle of flitch 901 except material controll block 903 and the friction of frame 1 bottom, by the waste material of frame 1 bottom being cleared up away except flitch 901, to reach voluntarily except the object of expecting, described shedding mechanism mainly includes unloading fuel tank 10, discharging push pedal 1001 and paired discharging Stroke Control probe, unloading fuel tank 10 is fixed in frame 1 and is positioned at saw material platform 101 tops of frame 1, discharging push pedal 1001 is fixed on the expansion link front end of unloading fuel tank 10, paired discharging Stroke Control probe is fixed in frame 1 and lays respectively at the not-go-end portion of discharging push pedal 1001 left and right strokes, and this paired discharging Stroke Control probe is electrically connected to electrical control cubicles 2 respectively, described feeding unit is mainly by conveying frame 11, conveying roller 1101, material-conveying belt 1102, conveying motor 1103 and conveying Stroke Control probe 1104 form, conveying roller 1101 is in a row movably arranged on conveying frame 11, material-conveying belt 1102 is around the home on conveying roller 1101, this material-conveying belt 1102 is in the same plane with the roller 502 of the mechanism that gets the raw materials ready, so that feeding unit carries the material of coming to enter smoothly in the mechanism that gets the raw materials ready, conveying motor 1103 is in transmission connection with the conveying roller 1101 of end, conveying Stroke Control probe 1104 is fixedly mounted in frame 1, and be positioned at the not-go-end portion of material stroke, this conveying motor 1103 and conveying Stroke Control probe are electrically connected to electrical control cubicles 2 respectively, this material palletizer structure is mainly by code material platform 12, turn material platform 1201, windrow platform 1202, code material oil cylinder 1203, code material oil cylinder Stroke Control probe 1204, code material Stroke Control probe 1205, turn bin 1206, turn material Stroke Control probe 1207, turn material oil cylinder 1208, turn trolley 1209, turn material baffle plate 1210 and heap material oil cylinder 1211, described code material platform 12, turn material platform 1201, saw material platform 101 in windrow platform 1202 and frame 1 is in the same plane, and code material platform 12 is positioned at saw material platform 101 1 sides of frame 1, described code material oil cylinder 1203 is fixed on yard material platform 12 by support, the expansion link front end of this yard of material oil cylinder 1203 is provided with yard flitch 1212, described code material oil cylinder Stroke Control probe 1204 is fixed on yard material platform 12, and lay respectively at the not-go-end place that yard flitch 1212 moves forward and backward, described code material Stroke Control probe 1205 is fixed on and turns on bin 1206 by turning material baffle plate 1210, the described material platform 1201 that turns is movably arranged on and turns on bin 1206 by turning trolley 1209, turning material oil cylinder 1208 is fixed on and turns on bin 1206, and the leading section of its expansion link with turn trolley 1209 and be connected, the described material Stroke Control probe 1207 that turns is fixed on and turns on bin 1206, and lay respectively at the stroke not-go-end portion that moves left and right of material platform 1201 that turns, described heap material oil cylinder 1211 is fixed on and turns on bin 1206, and corresponding with windrow platform 1202 respectively, described code material oil cylinder 1203, turn material oil cylinder 1208 and pile material oil cylinder 1211 and be connected with hydraulic pump 3 respectively, code material oil cylinder Stroke Control probe 1204, code material Stroke Control probe 1205 expects that with turning Stroke Control probe 1207 is electrically connected to electrical control cubicles 2 respectively, described material all in one piece mechanism is mainly by material all in one piece platform 13, material all in one piece oil cylinder 1301, material all in one piece plate 1302, baffle plate 1303 and feeding oil cylinder 1304 form, this material all in one piece platform 13 is in the same plane with the material-conveying belt 1102 of feeding unit, described feeding oil cylinder 1304 is positioned at the side end of material all in one piece platform 13, material all in one piece oil cylinder 1301 is fixed in material all in one piece platform 13, material all in one piece plate 1302 is fixedly mounted on the expansion link leading section of material all in one piece oil cylinder 1301, this material all in one piece oil cylinder 1301 and feeding oil cylinder 1303 are connected and are in vertical distribution with hydraulic pump 3 respectively, baffle plate 1303 is fixed on material all in one piece platform 13 and distribution relative to material all in one piece plate 1302.
Pop one's head in concrete installation site and mode of each paired Stroke Control in this equipment can not only limit to shown position, can need or action relationships needs arbitrarily to adjust according to the physical location of equipment.
During work, first adopt other handling machinery that bulk building block is transported in material all in one piece mechanism, utilize material all in one piece mechanism building block to be organized into the position that is beneficial to conveying, by feeding unit, large-scale building block input is got the raw materials ready on the roller of mechanism again, again by get the raw materials ready mechanism by block brick rise to saw material platform in the same plane, then by pusher, block brick is pushed ahead to contact with longitudinal band saw of longitudinal sawing machine structure and carry out longitudinally saw material cutting operation, after building block and Stroke Control on material baffle probe contact, the pusher dolly of pusher stops advancing, then by horizontal sawing machine structure, drive horizontal band saw to move block brick is done laterally to saw and expect to cut into the shaping building block needing, transverse belt sawing is return after having cut, after the building block of moulding being released on material palletizer structure by the unloading fuel tank of shedding mechanism again, return, pusher is pushed ahead block brick work longitudinal cutting action again again, after block brick and Stroke Control on material baffle probe contact, the pusher dolly of pusher stops advancing again, and then by horizontal sawing machine structure, driven horizontal band saw to move block brick is made to transverse cuts and become to need shaping building block, transverse belt sawing is return after having cut, after the building block of moulding being released on material palletizer structure by the unloading fuel tank of shedding mechanism again, return, above-mentioned action back and forth carry out until block brick cut complete after, pusher dolly just returns to rear end completely, the mechanism that gets the raw materials ready carries feeding unit the block brick come again to elevate again, by pusher, push ahead longitudinal cutting action of doing block brick again, above-mentioned molding materials of being shirked out by the unloading fuel tank of shedding mechanism is pushed ahead by code material oil cylinder repeatedly at code material platform, until molding materials be pulled to turn material platform on after, after turning the turning trolley and move left and right of material platform, material is pushed into windrow platform again, finally by handling machinery, the intact material handling of cutting is walked again.
Opening voluntarily and stopping the complete probe of the stroke by each position of above-mentioned each action realizes under the cooperation of electrical control cubicles.
The cutting operation mode of this equipment is completely different from the cutting operation mode of existing building block cutting machine, this equipment is first to do longitudinally to cut a small step to remake transverse cuts action, realize the cutting operation mode of brick one saw, effectively guaranteed the precision of cutting operation, and existing cutting mode is first to do whole longitudinal cutting, remake whole transverse cuts.
Claims (8)
1. fully-automatic building block cutting machine, it is characterized in that: it mainly includes frame, electrical control cubicles, hydraulic pump, fuel reserve tank, pusher, longitudinal sawing machine structure, horizontal sawing machine structure and shedding mechanism, described electrical control cubicles is electrically connected to hydraulic pump, hydraulic pump is connected with fuel reserve tank by oil pipe, described pusher mainly includes pusher track, pusher dolly, pusher oil cylinder and paired pusher Stroke Control probe, this pusher track is fixedly mounted in frame, described pusher dolly is movably arranged on pusher track by road wheel, pusher oil cylinder is fixed in frame, and the leading section of its expansion link is connected with pusher dolly, this pusher oil cylinder is connected with hydraulic pump by oil pipe, described paired pusher Stroke Control probe is fixed on pusher track, and lay respectively at the not-go-end portion of stroke before and after pusher dolly, this paired pusher Stroke Control probe is electrically connected to electrical control cubicles respectively, described longitudinal sawing machine structure mainly includes vertical drive motor, longitudinal band saw, longitudinally paired belt pulley, material baffle and material longitudinal stroke control device, this paired belt pulley is upper and lower distributing installation in frame, vertical drive motor and one of them belt pulley are in transmission connection, longitudinally band saw is around the home on paired belt pulley, in described frame, be provided with saw material platform, this material baffle is arranged on the saw material platform of frame, described material longitudinal stroke control device is mainly popped one's head in by longitudinal stroke, touching flitch and back-moving spring forms, this tactile flitch is movably arranged on material baffle by rotating shaft, the two ends of back-moving spring contact with the support plate on tactile flitch and material baffle respectively, longitudinal stroke probe is fixed on material baffle and is corresponding with tactile flitch, described horizontal sawing machine structure mainly includes horizontal saw bin, horizontal track, laterally drive oil cylinder, laterally paired belt pulley, horizontal drive motor, laterally band saw and paired infeed stroke are controlled probe, laterally track is separately fixed at the upper and lower sides of frame, laterally saw bin is arranged on horizontal track by the collar respectively up and down, this laterally offers Ju Liao district in the middle part of saw bin, laterally drive oil cylinder to be fixed in frame, the front end of its expansion link is connected with horizontal saw bin, this laterally drives oil cylinder to be connected with hydraulic pump by oil pipe, described laterally paired belt pulley is upper and lower shape and is separately fixed on horizontal saw bin, horizontal drive motor and the belt pulley of one of them are in transmission connection, described horizontal band saw is around the home laterally in pairs between belt pulley, and laterally the saw plane of band saw is perpendicular with the saw plane of longitudinal band saw, described paired infeed stroke is controlled probe and is fixed in frame, and lay respectively at the not-go-end portion of horizontal saw bin left and right stroke, this paired infeed stroke is controlled probe and is electrically connected to electrical control cubicles respectively, described shedding mechanism mainly includes unloading fuel tank, discharging push pedal and paired discharging Stroke Control probe, unloading fuel tank is fixed in frame and is positioned at the saw material platform top of frame, discharging push pedal is fixed on the expansion link front end of unloading fuel tank, paired discharging Stroke Control probe is fixed in frame and lays respectively at the not-go-end portion of discharging push pedal left and right stroke, and this paired discharging Stroke Control probe is electrically connected to electrical control cubicles respectively.
2. fully-automatic building block cutting machine according to claim 1, it is characterized in that: it also includes the mechanism that gets the raw materials ready that is positioned at pusher downside, this mechanism that gets the raw materials ready mainly includes lead, material preparing rack, roller, lift cylinder and the paired Stroke Control of getting the raw materials ready of getting the raw materials ready popped one's head in, roller is in a row movably arranged on material preparing rack, lead is and is vertically fixed in frame, the collar of material preparing rack by end is nested with and is arranged on lead, the described lift cylinder of getting the raw materials ready is and is vertically fixed in frame, and the leading section of its expansion link is flexibly connected with material preparing rack, this lift cylinder of getting the raw materials ready is connected with hydraulic pump by oil pipe, the paired Stroke Control probe of getting the raw materials ready is fixedly mounted in frame, and lay respectively at the not-go-end portion of the upper and lower stroke of material preparing rack, the Stroke Control probe of getting the raw materials ready that this is paired is electrically connected to electrical control cubicles respectively.
3. fully-automatic building block cutting machine according to claim 2, it is characterized in that: it also includes feeding unit, this feeding unit is mainly by conveying frame, conveying roller, material-conveying belt, conveying motor and conveying Stroke Control probe form, conveying roller is in a row movably arranged on conveying frame, material-conveying belt is around the home on conveying roller, this material-conveying belt is in the same plane with the roller of the mechanism that gets the raw materials ready, the conveying roller of conveying motor and end is in transmission connection, conveying Stroke Control probe is fixedly mounted in frame, and be positioned at the not-go-end portion of material stroke, described conveying motor and conveying Stroke Control probe are electrically connected to electrical control cubicles respectively.
4. fully-automatic building block cutting machine according to claim 3, it is characterized in that: it also includes material all in one piece mechanism, this material all in one piece mechanism is mainly by material all in one piece platform, material all in one piece oil cylinder, material all in one piece plate, baffle plate and feeding oil cylinder form, the material-conveying belt of this material all in one piece platform and feeding unit is in the same plane, described feeding oil cylinder is positioned at the side end of material all in one piece platform, material all in one piece oil cylinder is fixed in material all in one piece platform, material all in one piece plate is fixedly mounted on the expansion link leading section of material all in one piece oil cylinder, this material all in one piece oil cylinder and feeding oil cylinder are connected with hydraulic pump respectively and are in vertical distribution, baffle plate is fixed on material all in one piece platform and distribute relative with material all in one piece plate.
5. fully-automatic building block cutting machine according to claim 1, it is characterized in that: it also includes tipping wagons structure, this tipping wagons structure mainly includes except bin, paired removing flitch, push rod and remove material controll block, should be fixed on horizontal saw bin bottom except bin, the paired flitch that removes is movably arranged on the both sides except bin, push rod is set in except on bin and in paired removing between flitch, except material controll block is fixed on push rod and with frame bottom connection, touches.
6. fully-automatic building block cutting machine according to claim 1, it is characterized in that: it also includes material palletizer structure, this material palletizer structure is mainly by code material platform, turn material platform, windrow platform, code material oil cylinder, code material oil cylinder Stroke Control probe, code material Stroke Control probe, turn bin, turn material Stroke Control probe, turn material oil cylinder, turn trolley, turn material baffle plate and heap material oil cylinder, described code material platform, turn material platform, saw material platform in windrow platform and frame is in the same plane, and code material platform is positioned at saw material platform one side of frame, described code material oil cylinder is fixed on yard material platform by support, the expansion link front end of this yard of material oil cylinder is provided with a yard flitch, described code material oil cylinder Stroke Control probe is fixed on yard material platform, and lay respectively at the not-go-end place that yard flitch moves forward and backward, described code material Stroke Control probe is fixed on and turns on bin by turning material baffle plate, the described material platform that turns is movably arranged on and turns on bin by turning trolley, turning material oil cylinder is fixed on and turns on bin, and the leading section of its expansion link with turn trolley and be connected, the described material Stroke Control probe that turns is fixed on and turns on bin, and lay respectively at the stroke not-go-end portion that moves left and right of material platform that turns, described heap material oil cylinder is fixed on and turns on bin, and corresponding with windrow platform respectively, described code material oil cylinder, turn material oil cylinder and pile material oil cylinder and be connected with hydraulic pump respectively, code material oil cylinder Stroke Control probe, code material Stroke Control is popped one's head in and is turned material Stroke Control probe and is electrically connected to electrical control cubicles respectively.
7. fully-automatic building block cutting machine according to claim 6, is characterized in that: the expansion link leading section of described code material oil cylinder is installed with push pedal.
8. according to the fully-automatic building block cutting machine described in claim 1,2,3,4,5,6 or 7, it is characterized in that: described shedding mechanism also includes directive wheel, on the material baffle of longitudinal sawing machine structure, offer slide rail, this directive wheel is positioned on this slide rail, and this directive wheel and discharging push pedal fix.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210284979.0A CN103568111B (en) | 2012-08-04 | 2012-08-04 | Fully-automatic building block cutting machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210284979.0A CN103568111B (en) | 2012-08-04 | 2012-08-04 | Fully-automatic building block cutting machine |
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| CN103568111A true CN103568111A (en) | 2014-02-12 |
| CN103568111B CN103568111B (en) | 2017-08-29 |
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| CN201210284979.0A Expired - Fee Related CN103568111B (en) | 2012-08-04 | 2012-08-04 | Fully-automatic building block cutting machine |
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Cited By (6)
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| CN103934905A (en) * | 2014-04-18 | 2014-07-23 | 陕西元方实业有限公司 | Railway self-propelled old concrete block recycling cutting machine |
| CN104842440A (en) * | 2015-04-16 | 2015-08-19 | 东岳机械集团有限公司 | U-shaped frame dustproof cutting vehicle for producing autoclaved aerated blocks |
| CN105500506A (en) * | 2016-01-06 | 2016-04-20 | 阎五一 | Shale sintered brick blank slitting device |
| CN106378831A (en) * | 2016-11-14 | 2017-02-08 | 奉化市飞天人精密模具设计有限公司 | Wood cutting and transporting device |
| CN106378829A (en) * | 2016-11-22 | 2017-02-08 | 成都蒲江珂贤科技有限公司 | Wire rod lifting and cutting device |
| CN112339071A (en) * | 2020-10-26 | 2021-02-09 | 宜兴市鼎诚建筑陶瓷有限公司 | Baked brick production is with integration equipment is cut with quick shaping |
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| CN112339071A (en) * | 2020-10-26 | 2021-02-09 | 宜兴市鼎诚建筑陶瓷有限公司 | Baked brick production is with integration equipment is cut with quick shaping |
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| CN103568111B (en) | 2017-08-29 |
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Effective date of registration: 20170802 Address after: 448000 Hubei city of Jingmen Province town Ling Village Dongbao District Ziling four group 177-1 No. Applicant after: Wang Wei Address before: 431900, two West Ring Road, Zhongxiang, Hubei (1 A building, Pioneer Park) Applicant before: ZHONGXIANG SHENGFU MACHINERY MANUFACTURING Co.,Ltd. |
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Effective date of registration: 20210106 Address after: 225817 phase II of luanjie embroidery Cultural Industrial Park, industrial concentration zone, luduo Town, Baoying County, Yangzhou City, Jiangsu Province Patentee after: Jiangsu baoxiuyuan Cultural Tourism Development Co.,Ltd. Address before: No. 177-1, group 4, Ziling village, Ziling Town, Dongbao District, Jingmen City, Hubei Province Patentee before: Wang Wei |
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Effective date of registration: 20230630 Address after: No. 1, Fanrong Road, Industrial Concentration Zone, Luduo Town, Baoying County, Yangzhou City, Jiangsu Province 225800 Patentee after: Yangzhou Lvxin Wood Industry Co.,Ltd. Address before: 225817 phase II of luanjie embroidery Cultural Industrial Park, industrial concentration zone, luduo Town, Baoying County, Yangzhou City, Jiangsu Province Patentee before: Jiangsu baoxiuyuan Cultural Tourism Development Co.,Ltd. |
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