CN103557715B - Hanging mixer and mixing collection device - Google Patents
Hanging mixer and mixing collection device Download PDFInfo
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- CN103557715B CN103557715B CN201310513726.0A CN201310513726A CN103557715B CN 103557715 B CN103557715 B CN 103557715B CN 201310513726 A CN201310513726 A CN 201310513726A CN 103557715 B CN103557715 B CN 103557715B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
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Abstract
The invention provides a hanging mixer for solving the problem that a mixing depth and a mixing area cannot be adjusted in the prior art. The hanging mixer comprises a power component, a transmission component and a mixing component which are arranged from top to bottom, the transmission component can be driven by the power component to drive the mixing component to perform mixing, a heat insulation component and a displacement component are arranged between the power component and the transmission component, the heat insulation component is fixed below the power component, the displacement component comprises a horizontal displacement mechanism, a vertical displacement mechanism and a fixed mechanism which jointly form an inverted 'U' shape, the vertical displacement mechanism is fixedly connected to the transmission component and the heat insulation component, the horizontal displacement mechanism is vertically movably arranged on the vertical displacement mechanism, and the fixed mechanism is horizontally movably arranged on the horizontal displacement mechanism. Besides, the invention further discloses a mixing collection device with the hanging mixer. The hanging mixer can adjust the mixing depth and the mixing area, and potential safety hazards are reduced.
Description
Technical field
The present invention relates to motlten metal welding field, particularly relate to a kind of hanging mixer, and adopt the stirring collecting device of this hanging mixer.
Background technology
In industrial production, often can relate to a kind of metal or alloy of melting, make the technique of itself and another kind of corrupt split or attachment.All can be oxidized because most metal contacts with oxygen, as at static tin stove or scruff (SnO and SnO that dynamically produce in Wave soldering furnace
2) be namely the modal example of burning in a kind of industry.In high temperature environments, especially under melting state, the situation that metal (or alloy) is oxidized can be more violent, can form one deck oxide very soon, and more poly-more.And adhering in the technical process combined at motlten metal and other metals, motlten metal must ceaselessly flow circuit, and this can aggravate oxidation rate on the one hand, means that the oxide on top layer and a small amount of oxygen can be brought to below liquid level, i.e. liquid internal on the other hand.So be oxidized and can occur equally in inside.Such oxide, by carrying the floating upper liquid level of good metal secretly, forms scum silica frost.Because scum silica frost ceaselessly produces, emersion, causes scum silica frost to accumulate more and more, is stacked layer by layer, more and more thicker, affects liquid level flowing, even produce excessive after several hours, pollutes again dangerous.The scum silica frost produced normally can not participate in the production process merged, and can only constantly salvage out, otherwise processed.After salvaging scum silica frost, liquid level is inadequate, even produces consumption inadequate, ceaselessly can only add supplementary new raw metal.
If the scruff residue that stanniferous amount is high is not utilized by throwing away, waste can be caused.Adopt the method for adding reducing agent to reduce to scruff in prior art, but need in reduction process to stir, method conventional at present sets up mixer on tin stove, stirs the soldering tin in tin stove.
But existing various mixer for the tin stove of specific dimensions, can only stir, cannot adjust according to actual conditions in the certain depth and region of tin stove, poor for applicability.
Summary of the invention
Technical problem to be solved by this invention effectively cannot adjust for mixer of the prior art the problem stirring the degree of depth and stirring region, provides a kind of hanging mixer.
It is as follows that the present invention solves the problems of the technologies described above adopted technical scheme:
A kind of hanging mixer is provided, comprises the Power Component, transmission component, the mixing component that set gradually from top to bottom; Described transmission component can drive mixing component to stir under Power Component drives; Wherein, insulating assembly and displaceable members is also comprised between described Power Component and transmission component; Described insulating assembly is fixed on below Power Component, for carrying out thermal insulation protection to Power Component; Described displaceable members comprises horizontal shift mechanism, vertically shift mechanism and fixed mechanism; Described horizontal shift mechanism, vertically shift mechanism and fixed mechanism form inverse u shape jointly; Described vertical shift mechanism is fixedly attached to transmission component and insulating assembly simultaneously; Described horizontal shift mechanism is moving up and down to be arranged on vertical shift mechanism; What described fixed mechanism can move horizontally is arranged in horizontal shift mechanism.
As known to those skilled in the art, at motlten metal welding field, above the brazier of accommodation motlten metal solder, usually there is crossbeam.The present invention utilizes this feature, and the hanging mixer provided forms inverse u shape structure by the horizontal shift mechanism in displaceable members, vertically shift mechanism and fixed mechanism, is hung on crossbeam.And hanging mixer can be controlled by horizontal shift mechanism, the vertically movement of shift mechanism and fixed mechanism to move up and down or horizontal movement.Be submerged into the degree of depth in motlten metal solder by the adjustable mixing component that moves up and down, different mixing effects is provided; And move horizontally the zones of different of adjustable hanging mixer in brazier to stir.When adopting this hanging mixer to stir, be not subject to the restriction of brazier structure and size, greatly optimize the effect of stirring.
Due in motlten metal welding, brazier surface temperature is all very high.Inventor, in R&D process, still effectively cannot ensure the work of hanging mixer after finding to adopt above-mentioned displaceable members.Through constantly test, after insulating assembly is set below Power Component, effectively can ensures the work of this hanging mixer, and improve its service life.
In addition, because brazier surface temperature is very high, existing various mixer operationally, is all directly supposed on brazier wall by support, when needs mixer, there is larger potential safety hazard.Movement all certain distances above brazier of hanging mixer provided by the invention, reduce potential safety hazard.
Further, described Power Component is permanent-split capacitor motor; Described vertical shift mechanism is vertical adjustable plate, and described vertical adjustable plate offers vertical adjustment hole; Described horizontal shift mechanism is Level tune plate, and described Level tune plate is bolted to vertical adjustable plate by what run through vertical adjustment hole; Described Level tune plate offers Level tune hole; Described fixed structure is fixed head, and described fixed head is bolted to Level tune plate by what run through Level tune hole.
Further, described displaceable members also comprises connecting plate, and described connecting plate is fixed on below insulating assembly; Described vertical adjustable plate is fixed on below connecting plate.
Further, described insulating assembly is thermal insulation board.
Further, described thermal insulation board comprises the convex thermal insulation board be fixed on below permanent-split capacitor motor and the spill thermal insulation board be fixed on above connecting plate, and described convex thermal insulation board lower surface has boss, and described spill thermal insulation board upper surface has groove; Described boss is positioned at groove.
Further, described convex thermal insulation board offers rotating hole, spill thermal insulation board offers lower rotating hole, the through hole that upper rotating hole and lower rotating hole coordinate formation complete; The rotating shaft of described permanent-split capacitor motor is through described upper rotating hole and lower rotating hole; Described hanging mixer also comprises moving block, and in the rotating shaft of the permanent-split capacitor motor that described moving block is fixed on, and moving block is arranged in described through hole; Described convex thermal insulation board also has Hall element mounting groove, in described Hall element mounting groove, Hall element is installed; Described moving block has magnetic element installing hole, in described magnetic element installing hole, magnetic element is installed; Described Hall element is by the rotation situation of magnetic element inductance capacitance operation asyn. motor rotating shaft.
By the mating reaction of Hall element and magnetic element; effectively can judge the rotation situation of permanent-split capacitor motor rotating shaft; when permanent-split capacitor motor rotates appearance exception; can take measures in time; protection permanent-split capacitor motor, improves permanent-split capacitor motor service life.
Further, described transmission component comprises power transmission shaft and transmission case; Described transmission case is connected with mixing component; Described power transmission shaft one end is fixedly attached to the rotating shaft of permanent-split capacitor motor, and the other end is connected to transmission case, and can, by transmission case under permanent-split capacitor motor drives, drive mixing component to stir.
Further, described transmission case comprises transmission-case cover and transmission case body; Described power transmission shaft through transmission-case cover, and is rotatablely arranged at bottom transmission case body; The power transmission shaft being positioned at transmission case is arranged with sprocket wheel; Described mixing component comprises surface and has the roller and shaft of dialling liquid bath; Described shaft one end is connected with roller, and the other end extends into transmission case body bottom transmission case body; The shaft being positioned at transmission case is arranged with sprocket wheel; Connected by chain between described sprocket wheel.
Further, have tensioning groove bottom described transmission case body, being provided with in tensioning groove can along the tensioning block of tensioning groove movement; Described tensioning block is fixed with sprocket wheel, and described sprocket wheel is connected with chain.
As known to those skilled in the art, in use for some time, chain is stretched chain, loosening, by the effect of tensioning block, even if after chain is stretched appears in the connection between chain and sprocket wheel, it still can be made to keep certain rate of tension, ensure chain and the reliability be connected between sprocket wheel.
Further, described shaft passes roller away from one end of transmission case body, and is connected to steady pin in this end along shaft radial peg.
In the present invention, by arranging steady pin bottom shaft, can make that roller and shaft are dismountable to be connected, easy for removal and installation.
Further, have locating slot bottom described transmission case body, described vertical adjustable plate lower end has locating convex block, and described locating convex block passes transmission-case cover and is arranged in locating slot; In described mixing component, there is multiple roller.
Meanwhile, present invention also offers a kind of stirring collecting device, comprise mixer and collection assembly; Described mixer is above-mentioned hanging mixer; Described collection assembly comprises the collection frame for holding mixing component, and described collection frame lower sidewall offers inlet opening; Described collection frame is provided with support.Above-mentioned stirring collecting device effectively can reduce to welding slag, and is limited in specific region by welding slag, avoids welding slag to spread everywhere, is convenient to cleaning.
Further, described collection frame sidewall is provided with outlet, and outlet is connected with runner.
By the effect of above-mentioned runner, the welding slag collected in frame can flow to specific region along runner, is convenient to cleaning.
Further, described collection frame bottom is fixed with bracing frame, and bracing frame forms closed ring with collection frame bottom, and described support is mobilizable to be arranged in described ring; Described flowing channel sleeve is connected on outlet, is provided with for by runner with collects the holder that frame fixes in the socket part of runner and outlet.
By above-mentioned bracing frame, collecting frame can along support-moving, and when support is fixed on brazier, mobile collection frame and adjustable collect the position of frame.Further, runner is connected by above-mentioned holder with outlet, runner can be dismantled at any time, be easily installed in brazier.
Accompanying drawing explanation
Fig. 1 is the first stereogram of hanging mixer provided by the invention;
Fig. 2 is the second stereogram of hanging mixer provided by the invention;
Fig. 3 is the 3rd (without transmission-case cover) stereogram of hanging mixer provided by the invention;
Fig. 4 is the 4th (without transmission-case cover) stereogram of hanging mixer provided by the invention;
Fig. 5 is the rearview of hanging mixer provided by the invention;
Fig. 6 be in Fig. 5 A-A to sectional view;
Fig. 7 is moving block structural representation in hanging mixer provided by the invention;
Fig. 8 is hanging mixer middle concave thermal insulation board stereogram provided by the invention;
Fig. 9 is hanging mixer middle concave thermal insulation board front view provided by the invention;
Figure 10 is hanging mixer camber thermal insulation board front view provided by the invention;
Figure 11 is hanging mixer camber thermal insulation board stereogram provided by the invention;
Figure 12 is vertical adjustable plate front view in hanging mixer provided by the invention;
Figure 13 is vertical adjustable plate stereogram in hanging mixer provided by the invention;
Figure 14 is Level tune plate stereogram in hanging mixer provided by the invention;
Figure 15 is transmission case body stereogram in hanging mixer provided by the invention;
Figure 16 is transmission case body top view in hanging mixer provided by the invention;
Figure 17 is tensioning block stereogram in hanging mixer provided by the invention;
Figure 18 is stirring collecting device stereogram provided by the invention;
Figure 19 is collection assembly first stereogram in stirring collecting device provided by the invention;
Figure 20 is collection assembly second stereogram in stirring collecting device provided by the invention;
Figure 21 is stirring collecting device working state schematic representation provided by the invention.
Reference numeral in Figure of description is as follows:
11, permanent-split capacitor motor;
21, connecting plate; 22, vertical adjustable plate; 221, vertical adjustment hole; 222, locating convex block; 23, Level tune plate; 231, Level tune hole; 24, fixed head;
31, power transmission shaft; 32, transmission case; 321, transmission-case cover; 322, transmission case body; 3221, tensioning groove; 3222, locating slot; 33, sprocket wheel; 34, chain; 35, tensioning block; 351, bolt hole; 352, tensioning axis hole;
41, roller; 411, liquid bath is dialled; 42, shaft; 43, steady pin;
51, spill thermal insulation board; 511, groove; 512, lower rotating hole; 52, convex thermal insulation board; 521, boss; 522, upper rotating hole; 523, Hall element mounting groove;
61, moving block; 611, driving hole; 612, locking hole; 613, magnetic element installing hole;
71, frame is collected; 711, inlet opening; 712, outlet; 713, bracing frame; 72, runner; 73, support; 74, holder;
81, crossbeam;
91, brazier.
Detailed description of the invention
In order to make technical problem solved by the invention, technical scheme and beneficial effect clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
In description of the present utility model, it will be appreciated that, term " radial direction ", " on ", D score, " vertically ", " level ", " end ", " interior ", the orientation of the instruction such as " outward " or position relationship be based on orientation shown in the drawings or position relationship, only the utility model and simplified characterization for convenience of description, instead of the device of instruction or hint indication or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as restriction of the present utility model.In description of the present utility model, except as otherwise noted, the implication of " multiple " is two or more.
In description of the present utility model, it should be noted that, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or connect integratedly; Can be directly be connected, also indirectly can be connected by intermediary.For the ordinary skill in the art, concrete condition above-mentioned term concrete meaning in the present invention can be understood.
Hanging mixer provided by the invention comprises the Power Component, transmission component, the mixing component that set gradually from top to bottom; Described transmission component can drive mixing component to stir under Power Component drives; Wherein, insulating assembly and displaceable members is also comprised between described Power Component and transmission component; Described insulating assembly is fixed on below Power Component, for carrying out thermal insulation protection to Power Component; Described displaceable members comprises horizontal shift mechanism, vertically shift mechanism and fixed mechanism; Described horizontal shift mechanism, vertically shift mechanism and fixed mechanism form inverse u shape jointly; Described vertical shift mechanism is fixedly attached to transmission component and insulating assembly simultaneously; Described horizontal shift mechanism is moving up and down to be arranged on vertical shift mechanism; What described fixed mechanism can move horizontally is arranged in horizontal shift mechanism.
For above-mentioned Power Component, the present invention is not particularly limited, and can adopt motor conventional in existing industrial circle, such as permanent-split capacitor motor.
In the present invention, acting as the power transmission of Power Component generation to mixing component of transmission component.The concrete structure of the present invention to transmission component does not have particular/special requirement, only need meet above-mentioned functions.
Concrete, described transmission component comprises power transmission shaft and transmission case; Described transmission case is connected with mixing component; Described power transmission shaft one end is fixedly attached to the rotating shaft of permanent-split capacitor motor, and the other end is connected to transmission case, and can, by transmission case under permanent-split capacitor motor drives, drive mixing component to stir.
Above-mentioned power transmission shaft is coaxially connected with the rotating shaft of permanent-split capacitor motor, and during permanent-split capacitor motor running, the rotation of rotating shaft drives drive axis.Power transmission shaft and rotating shaft can adopt existing mode to be fixedly connected with, such as, adopt shaft coupling the two to be fixed.
For above-mentioned transmission case, specifically comprise transmission-case cover and transmission case body.Described power transmission shaft through transmission-case cover, and to be rotatablely arranged at bottom transmission case body.Concrete, one end and the rotating shaft of power transmission shaft are fixed, and the other end is fixed on transmission case body bottom surface.The conventional bearing in this area specifically can be adopted to be fixed on transmission case body ground by power transmission shaft.Further, the power transmission shaft being positioned at transmission case is arranged with sprocket wheel.
According to the present invention, mixing component act as the drive accepting transmission component, produce mixing effect.Mixing component mainly comprises surface and has group liquid bath roller and shaft.To those skilled in the art, other conventional parts can be adopted to replace roller to produce mixing effect.
Shaft one end is connected with roller, and shaft rotates and can realize roller rotation.The two can adopt existing various mode to connect, such as detachable or non-dismountable connection.For ease of cleaning and replacing, under preferable case, shaft and roller adopt removably to be connected.Such as, shaft passes roller away from one end of transmission case body.On shaft, be non-circular with the cross-sectional area of roller binding site, can rectangle or ellipse etc. be adopted., in order to prevent roller gravitate, coming off from shaft meanwhile, spreading out of the end of roller at shaft, offering pin-and-hole along stirring the diameter of axle, in pin-and-hole, steady pin being installed.
The shaft other end extends into transmission case body bottom transmission case body, and is arranged with sprocket wheel on the shaft being positioned at transmission case.
In transmission case body, the sprocket wheel on shaft is connected by chain with the sprocket wheel on power transmission shaft.
In the present invention, mixing component can have multiple shaft and the roller equal with shaft quantity.When having multiple roller, the set-up mode of multiple roller as previously mentioned.Sprocket wheel on multiple shaft is connected by chain with power transmission shaft sprocket wheel.During drive axis, namely rotate by chain-driving shaft, thus realize roller rotation.
For ensureing the reliability of chain drive, under preferable case, have tensioning groove bottom described transmission case body, being provided with in tensioning groove can along the tensioning block of tensioning groove movement; Described tensioning block is fixed with sprocket wheel, and described sprocket wheel is connected with chain.
Concrete, tensioning block has bolt hole and vertical axes that horizontal axis arranges to the tensioning axis hole arranged.In bolt hole, there is screw thread.Tensioning block is positioned at tensioning groove, is connected with transmission case body by bolt, rotating bolt, can realize regulating the position of tensioning block in tensioning groove.Tensioning axis hole is for installing tensioning shaft, and be positioned on the tensioning shaft outside tensioning block and arrange sprocket wheel, this sprocket wheel is connected with chain.
Can the most basic agitating function be realized by said structure, according to the present invention, adopt following structure to realize the function of the adjustment stirring degree of depth and stirring region.
Insulating assembly being set below permanent-split capacitor motor, for ensureing that permanent-split capacitor motor normally works, realizing object of the present invention.Concrete, insulating assembly is thermal insulation board.Those skilled in the art know, and now, thermal insulation board need perforate, so that the rotating shaft of permanent-split capacitor motor passes downwards.
For realizing better effect of heat insulation, under preferable case, thermal insulation board comprises the convex thermal insulation board be fixed on below permanent-split capacitor motor and the spill thermal insulation board be fixed on above connecting plate, and described convex thermal insulation board lower surface has boss, and described spill thermal insulation board upper surface has groove; Described boss is positioned at groove.
For ensureing the normal use of permanent-split capacitor motor, process in time when it occurs abnormal, under preferable case, described hanging mixer also comprises moving block, in the rotating shaft of the permanent-split capacitor motor that described moving block is fixed on, described moving block has magnetic element installing hole, in described magnetic element installing hole, magnetic element is installed.The method that above-mentioned moving block is fixed in permanent-split capacitor motor rotating shaft can have multiple, such as, offers locking hole, be fixed in permanent-split capacitor motor rotating shaft by moving block by bolt along rotating shaft radial direction on moving block.
Corresponding, described convex thermal insulation board offers rotating hole, spill thermal insulation board offers lower rotating hole, the through hole that upper rotating hole and lower rotating hole coordinate formation complete.The rotating shaft of permanent-split capacitor motor is passed from this through hole, and the moving block be fixed in rotating shaft is arranged in this through hole.Convex thermal insulation board also has Hall element mounting groove, in described Hall element mounting groove, Hall element is installed.Described Hall element is by the rotation situation of the inductance capacitance operation asyn. motor rotating shaft of magnetic element.Under further preferable case, Hall element by obtain permanent-split capacitor motor axis of rotation model by wire transmission to control terminal, provide the feedback of permanent-split capacitor motor axis of rotation situation.
For the displaceable members in the present invention, need to realize hanging mixer to remain on above brazier, and adjustable hanging mixer position in the horizontal and vertical directions.The present invention is realized by horizontal shift mechanism, vertically shift mechanism and fixed mechanism.Described horizontal shift mechanism, vertically shift mechanism and fixed mechanism form inverse u shape jointly.Horizontal shift mechanism in above-mentioned state, vertically shift mechanism and fixed mechanism can make hanging mixer hang on above brazier.
Described vertical shift mechanism is fixedly attached to transmission component and insulating assembly simultaneously; Described horizontal shift mechanism is moving up and down to be arranged on vertical shift mechanism; What described fixed mechanism can move horizontally is arranged in horizontal shift mechanism.
Concrete, described vertical shift mechanism is vertical adjustable plate, and described vertical adjustable plate offers vertical adjustment hole.
Described horizontal shift mechanism is Level tune plate, and described Level tune plate is bolted to vertical adjustable plate by what run through vertical adjustment hole.When needing the position regulating Level tune plate in the vertical direction, first can unclamp bolt, then mobile and horizontal adjustable plate is to target location, at clamping screw.
Described Level tune plate offers Level tune hole.Described fixed structure is fixed head, and described fixed head is bolted to Level tune plate by what run through Level tune hole.Equally, when the position needing adjustment fixing plate on Level tune plate, first can unclamp bolt, then move fixed head to target location, at clamping screw.
For ease of installing, under preferable case, described displaceable members also comprises connecting plate, and described connecting plate is fixed on below insulating assembly; Described vertical adjustable plate is fixed on below connecting plate.
Meanwhile, the lower end of vertical adjustable plate is fixed on transmission case, and under preferable case, vertical adjustable plate lower end has locating convex block, has locating slot bottom described transmission case body, and described locating convex block passes transmission-case cover and is arranged in locating slot.
Meanwhile, present invention also offers a kind of stirring collecting device, comprise mixer and collection assembly; Described mixer is above-mentioned hanging mixer; Described collection assembly comprises the collection frame for holding mixing component, and described collection frame lower sidewall offers inlet opening; Described collection frame is provided with support.
During use, can be set up on the sidewall of brazier by support by collection frame, the fusion welding in brazier is entered by inlet opening and collects in frame.The mixing component of hanging mixer stirs in this collection frame.
Collect the position of frame for ease of adjustment, under preferable case, described collection frame bottom is fixed with bracing frame, and bracing frame forms closed ring with collection frame bottom, and described support is mobilizable to be arranged in described ring.Bracing frame is fixed on collection frame bottom by usual manners such as welding.For making installation more stable, above-mentioned bracing frame has two.
Described collection frame sidewall is provided with outlet, and outlet is connected with runner.Welding slag remaining after reduction flows out along runner through outlet.Be convenient to cleaning.
Described flowing channel sleeve is connected on outlet, is provided with for by runner with collects the holder that frame fixes in the socket part of runner and outlet.By the chucking power of holder, runner is fixed on the outlet collecting frame, when runner disassembles by needs, takes off holder.
Below in conjunction with accompanying drawing, hanging mixer disclosed by the invention and stirring collecting device are further described.
See Fig. 1-Fig. 6, this hanging mixer comprises the Power Component, insulating assembly, displaceable members, transmission component, the mixing component that arrange from top to bottom.
Wherein, Power Component is permanent-split capacitor motor 11.
Insulating assembly comprises the convex thermal insulation board 52 and spill thermal insulation board 51 that cooperatively interact and arrange.
See Fig. 8 and Fig. 9, this spill thermal insulation board 51 is substantially in square tabular, and one surface caves inward and forms groove 511.There is in groove 511 the lower rotating hole 512 running through spill thermal insulation board 51.
See Figure 10 and Figure 11, this convex thermal insulation board 52 is equally substantially in square tabular, and its outline is consistent with spill thermal insulation board 51.One surface outwardly forms boss 521, and boss 521 shape is consistent with groove 511.Boss 521 has the upper rotating hole 522 running through whole convex thermal insulation board 52.Meanwhile, boss 521 also has the Hall element mounting groove 523 for installing Hall element.
When convex thermal insulation board 52 and spill thermal insulation board 51 match and assemble, upper rotating hole 522 and lower rotating hole 512 form a through hole jointly.For holding moving block 61.
See Fig. 7, moving block 61 is substantially in column, and moving block 61 outline is consistent with the through hole that upper rotating hole 522 and lower rotating hole 512 are formed.The driving hole 611 passed for power transmission shaft 31 is axially offered along moving block 61.Locking hole 612 and magnetic element installing hole 613 is offered respectively along moving block 61 radial direction.
Displaceable members comprises connecting plate 21, vertically adjustable plate 22, Level tune plate 23 and fixed head 24.
See Figure 12 and Figure 13, vertical adjustable plate 22 is rectangle tabular substantially, and one end thereof has locating convex block 222.Vertical adjustable plate 22 offers two vertical adjustment holes 221 be parallel to each other.Vertical adjustment hole 221 runs through vertical adjustable plate 22.
See Figure 14, Level tune plate 23 is substantially in square tabular.Level tune plate 23 offers two Level tune holes 231 be parallel to each other.Level tune plate 23 is run through in Level tune hole 231.
Transmission component comprises power transmission shaft 31 and transmission case 32, and wherein, transmission case 32 comprises transmission-case cover 321 and transmission case body 322.
See Figure 15 and Figure 16, transmission case body 322 is rectangular-shaped, its inner hollow.Rectangular-shaped tensioning groove 3221 and locating slot 3222 has been recessed to form downwards bottom transmission case body 322.
Locating slot 3222 is for holding the locating convex block 222 on vertical adjustable plate 22.
Tensioning groove 3221 is for holding tensioning block 35.
See Figure 17, tensioning block 35 is in rectangular-shaped, and its width is consistent with tensioning groove 3221 width, and its length is less than tensioning groove 3221 length.Tensioning block 35 offers bolt hole 351 along its length, offers tensioning axis hole 352 along its thickness direction.
Mixing component comprises 3 rollers 41 and 3 shafts 42, and roller 41 surface has dials liquid bath 411.
Get back to Fig. 1-Fig. 6, convex thermal insulation board 52 is fixed on below permanent-split capacitor motor 11, and spill thermal insulation board 51 is positioned at below convex thermal insulation board 52, and in mating connection with convex thermal insulation board 52.The Hall element mounting groove 523 of convex thermal insulation board 52 is built with Hall element (not shown).
The rotating shaft of permanent-split capacitor motor 11 is passed down through the upper rotating hole 522 of convex thermal insulation board 52 and the lower rotating hole 512 of spill thermal insulation board 51.Rotating shaft is arranged with moving block 61, the magnetic element installing hole 613 of moving block 61 is built with magnetic element (not shown).Moving block 61 is connected with rotating shaft screw bolt by locking hole 612.
Connecting plate 21 is fixed on below spill thermal insulation board 51.
The rotating shaft of permanent-split capacitor motor 11, through connecting plate 21, is coaxially connected by shaft coupling with power transmission shaft 31.
The end of vertical adjustable plate 22 is upwards fixed on below connecting plate 21 by bolt, and on vertical adjustable plate 22, two parallel vertical adjustment holes 221 are vertically arranged.Level tune plate 23 is horizontally disposed with, and its end is fixed on vertical adjustable plate 22 by the bolt running through vertical adjustment hole 221.The parallel Level tune hole 231 of two of Level tune plate 23 is horizontally disposed with.
Fixed head 24 end is upwards fixed on horizontal connecting plate 21 by the bolt running through level connection joint groove.
Vertical adjustable plate 22, Level tune plate 23, fixed head 24 three are that inverse u shape is arranged, and are convenient to hanging mixer and directly hang on crossbeam 81.When needing the position regulating hanging mixer in the vertical direction, unclamping the bolt running through vertical adjustment hole 221, Level tune plate 23 being moved to target location, then tights a bolt.Equally, when needing to regulate hanging mixer position in the horizontal direction, unclamping the bolt running through Level tune hole 231, fixed head 24 being moved to target location, then tights a bolt.
Power transmission shaft 31, to downward-extension, through transmission-case cover 321, is fixed on transmission case body 322 bottom surface by bearing.Turning cylinder in transmission case body 322 is arranged with sprocket wheel 33.
Vertical adjustable plate 22 bottom is through transmission-case cover 321, and locating convex block 222 is positioned at locating slot 3222, and locating convex block 222 and transmission case body 322 are bolted to connection.
Be provided with tensioning block 35 in the tensioning groove 3221 of transmission case body 322, the bolt hole 351 of tensioning block 35 is connected with transmission case body 322 bolt, and be provided with tensioning shaft in the tensioning axis hole 352 of tensioning block 35, tensioning shaft end is provided with sprocket wheel 33.The position of rotating bolt adjusting tensioning block 35 in tensioning groove 3221.
Three shaft 42 one end upwards extend, through entering in transmission case body 322 bottom transmission case body 322, the other end to downward-extension, through roller 41.Roller 41 is cylindric, and its side has many and dials liquid bath 411.
The shaft 42 being positioned at transmission case body 322 is arranged with sprocket wheel 33.Three sprocket wheels 33 are staggered in transmission case body 322.In transmission case body 322, the sprocket wheel 33 on 3 shafts 42, the sprocket wheel 33 on power transmission shaft 31, the sprocket wheel 33 on tensioning shaft is connected by chain 34.
Shaft 42 radial direction be positioned at below roller 41 offers pin-and-hole, is inserted with steady pin 43 in pin-and-hole.
See Figure 18, stirring collecting device provided by the invention comprises hanging mixer and collection assembly.Hanging mixer is the hanging mixer of aforementioned structure.
See Figure 19 and Figure 20, collection assembly comprises the collection frame 71 of cuboid-type, and the lower sidewall of collecting frame 71 two relative respectively offers an inlet opening 711.When being positioned in fusion welding by collection frame 71, fusion welding enters by inlet opening 711 and collects frame 71.
Collect frame 71 bottom welding and have two " U " type bracing frames 713, form closed ring bottom bracing frame 713 and collection frame 71, support 73 is arranged in bracing frame 713 and collects in the ring between frame 71, and collecting frame 71 can move along support 73.
The both sides that support 73 is collecting frame 71 relative all form inverse u shape scrap (bridge), collection frame 71 can be set up on brazier 91 by above-mentioned two scrap (bridge)s.
Meanwhile, collect on frame 71 sidewall and there is outlet 712, for discharging the welding slag after process.Outlet 712 place is socketed with runner 72, for will discharge welding slag water conservancy diversion to ad-hoc location, be convenient to clear up.
Runner 72 and the socket part of outlet 712 are provided with holder 74, by holder 74 by dismountable for runner 72 outlet 712 being fixed on collection frame 71.
Below in conjunction with Figure 21, the course of work of stirring collecting device provided by the invention is further described:
When having fusion welding in brazier 91, be set up in by collection assembly on brazier 91, support 73 is installed on brazier 91 sidewall, fusion welding is full of and collects frame 71, and runner 72 is extended to outside brazier 91.
Unclamp the bolt running through Level tune plate 23, mobile fixed head 24, make fixed head 24 and the width vertically between adjustable plate 22 can hold the width of crossbeam 81, then hanging mixer is hung on the crossbeam 81 above brazier 91, make crossbeam 81 be positioned at the inverse u shape breach of vertical adjustable plate 22, Level tune plate 23, fixed head 24 formation.
Then unclamp the bolt running through vertical adjustable plate 22, hanging mixer is moved to target location, then tighten this bolt.
Last start-up capacitance operation asyn. motor 11, can stir.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (13)
1. a hanging mixer, is characterized in that, comprises the Power Component, transmission component, the mixing component that set gradually from top to bottom; Described transmission component can drive mixing component to stir under Power Component drives;
Wherein, insulating assembly and displaceable members is also comprised between described Power Component and transmission component;
Described insulating assembly is fixed on below Power Component, for carrying out thermal insulation protection to Power Component;
Described displaceable members comprises horizontal shift mechanism, vertically shift mechanism and fixed mechanism; Described horizontal shift mechanism, vertically shift mechanism and fixed mechanism form inverse u shape jointly; Described vertical shift mechanism is fixedly attached to transmission component and insulating assembly simultaneously; Described horizontal shift mechanism is moving up and down to be arranged on vertical shift mechanism; What described fixed mechanism can move horizontally is arranged in horizontal shift mechanism; Described Power Component is permanent-split capacitor motor;
Described vertical shift mechanism is vertical adjustable plate, and described vertical adjustable plate offers vertical adjustment hole;
Described horizontal shift mechanism is Level tune plate, and described Level tune plate is bolted to vertical adjustable plate by what run through vertical adjustment hole; Described Level tune plate offers Level tune hole;
Described fixed structure is fixed head, and described fixed head is bolted to Level tune plate by what run through Level tune hole.
2. hanging mixer according to claim 1, is characterized in that, described displaceable members also comprises connecting plate, and described connecting plate is fixed on below insulating assembly; Described vertical adjustable plate is fixed on below connecting plate.
3. hanging mixer according to claim 2, is characterized in that, described insulating assembly is thermal insulation board.
4. hanging mixer according to claim 3, it is characterized in that, described thermal insulation board comprises the convex thermal insulation board be fixed on below permanent-split capacitor motor and the spill thermal insulation board be fixed on above connecting plate, described convex thermal insulation board lower surface has boss, and described spill thermal insulation board upper surface has groove; Described boss is positioned at groove.
5. hanging mixer according to claim 4, is characterized in that, described convex thermal insulation board offers rotating hole, spill thermal insulation board offers lower rotating hole, the through hole that upper rotating hole and lower rotating hole coordinate formation complete;
The rotating shaft of described permanent-split capacitor motor is through described upper rotating hole and lower rotating hole;
Described hanging mixer also comprises moving block, and described moving block is fixed in the rotating shaft of permanent-split capacitor motor, and moving block is arranged in described through hole;
Described convex thermal insulation board also has Hall element mounting groove, in described Hall element mounting groove, Hall element is installed; Described moving block has magnetic element installing hole, in described magnetic element installing hole, magnetic element is installed; Described Hall element is by the rotation situation of magnetic element inductance capacitance operation asyn. motor rotating shaft.
6. according to the hanging mixer in claim 1-5 described in any one, it is characterized in that, described transmission component comprises power transmission shaft and transmission case;
Described transmission case is connected with mixing component;
Described power transmission shaft one end is fixedly attached to the rotating shaft of permanent-split capacitor motor, and the other end is connected to transmission case, and can, by transmission case under permanent-split capacitor motor drives, drive mixing component to stir.
7. hanging mixer according to claim 6, is characterized in that, described transmission case comprises transmission-case cover and transmission case body;
Described power transmission shaft through transmission-case cover, and is rotatablely arranged at bottom transmission case body; The power transmission shaft being positioned at transmission case is arranged with sprocket wheel;
Described mixing component comprises surface and has the roller and shaft of dialling liquid bath; Described shaft one end is connected with roller, and the other end extends into transmission case body bottom transmission case body; The shaft being positioned at transmission case is arranged with sprocket wheel;
Connected by chain between described sprocket wheel.
8. hanging mixer according to claim 7, is characterized in that, has tensioning groove bottom described transmission case body, and being provided with in tensioning groove can along the tensioning block of tensioning groove movement;
Described tensioning block is fixed with sprocket wheel, and described sprocket wheel is connected with chain.
9. the hanging mixer according to claim 7 or 8, is characterized in that, described shaft passes roller away from one end of transmission case body, and is connected to steady pin in this end along shaft radial peg.
10. hanging mixer according to claim 9, is characterized in that, has locating slot bottom described transmission case body, and described vertical adjustable plate lower end has locating convex block, and described locating convex block passes transmission-case cover and is arranged in locating slot;
In described mixing component, there is multiple roller.
11. 1 kinds are stirred collecting device, it is characterized in that, comprise mixer and collection assembly;
Described mixer is the hanging mixer in claim 1-10 described in any one;
Described collection assembly comprises the collection frame for holding mixing component, and described collection frame lower sidewall offers inlet opening; Described collection frame is provided with support.
12. stirring collecting devices according to claim 11, is characterized in that, described collection frame sidewall is provided with outlet, and outlet is connected with runner.
13. stirring collecting devices according to claim 12, is characterized in that, described collection frame bottom is fixed with bracing frame, and bracing frame forms closed ring with collection frame bottom, and described support is mobilizable to be arranged in described ring;
Described flowing channel sleeve is connected on outlet, is provided with for by runner with collects the holder that frame fixes in the socket part of runner and outlet.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310513726.0A CN103557715B (en) | 2013-10-25 | 2013-10-25 | Hanging mixer and mixing collection device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310513726.0A CN103557715B (en) | 2013-10-25 | 2013-10-25 | Hanging mixer and mixing collection device |
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| CN103557715A CN103557715A (en) | 2014-02-05 |
| CN103557715B true CN103557715B (en) | 2015-06-10 |
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| CN105986129A (en) * | 2015-02-04 | 2016-10-05 | 深圳市堃琦鑫华股份有限公司 | Reduction device for stannic oxide |
| CN105986130A (en) * | 2015-02-04 | 2016-10-05 | 深圳市堃琦鑫华股份有限公司 | Tin slag reduction device |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN203586852U (en) * | 2013-10-25 | 2014-05-07 | 深圳市堃琦鑫华科技有限公司 | Hanging type stirring machine and stirring collecting equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US3198505A (en) * | 1962-12-20 | 1965-08-03 | Metal Reclaiming Associates In | Metal recovery apparatus |
| US3592629A (en) * | 1966-07-28 | 1971-07-13 | Nippon Kokan Kk | Method for refining molten metal |
| US4060409A (en) * | 1976-02-23 | 1977-11-29 | Kennecott Copper Corporation | Mechanically stirred furnace for pyrometallurgical operations and processes |
| US6464929B1 (en) * | 2000-09-01 | 2002-10-15 | Q. C. Designs, Inc. | Dross processing system |
| DE102004044635B4 (en) * | 2004-09-10 | 2006-08-03 | Technische Universität Dresden | Electro-magnetic mixer for e.g. chemical industry, molten metals or sales has magnetic coil around chamber with anode and cathode electrodes |
| US7935302B1 (en) * | 2008-09-30 | 2011-05-03 | Q. C. Designs, Inc. | Automatic dross processing system |
| CN203083386U (en) * | 2012-12-14 | 2013-07-24 | 浙江海亮股份有限公司 | Stirring device of casting furnace |
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| CN203586852U (en) * | 2013-10-25 | 2014-05-07 | 深圳市堃琦鑫华科技有限公司 | Hanging type stirring machine and stirring collecting equipment |
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