CN103557715A - Hanging mixer and mixing collection device - Google Patents
Hanging mixer and mixing collection device Download PDFInfo
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- CN103557715A CN103557715A CN201310513726.0A CN201310513726A CN103557715A CN 103557715 A CN103557715 A CN 103557715A CN 201310513726 A CN201310513726 A CN 201310513726A CN 103557715 A CN103557715 A CN 103557715A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
The invention provides a hanging mixer for solving the problem that a mixing depth and a mixing area cannot be adjusted in the prior art. The hanging mixer comprises a power component, a transmission component and a mixing component which are arranged from top to bottom, the transmission component can be driven by the power component to drive the mixing component to perform mixing, a heat insulation component and a displacement component are arranged between the power component and the transmission component, the heat insulation component is fixed below the power component, the displacement component comprises a horizontal displacement mechanism, a vertical displacement mechanism and a fixed mechanism which jointly form an inverted 'U' shape, the vertical displacement mechanism is fixedly connected to the transmission component and the heat insulation component, the horizontal displacement mechanism is vertically movably arranged on the vertical displacement mechanism, and the fixed mechanism is horizontally movably arranged on the horizontal displacement mechanism. Besides, the invention further discloses a mixing collection device with the hanging mixer. The hanging mixer can adjust the mixing depth and the mixing area, and potential safety hazards are reduced.
Description
Technical field
The present invention relates to motlten metal welding field, relate in particular to a kind of hanging mixer, and the stirring collecting device that adopts this hanging mixer.
Background technology
In industrial production, often can relate to a kind of metal or alloy of melting, the technique that makes it be combined or adhere to another kind of metal.Because most metals contact all and can be oxidized with oxygen, as the scruff (SnO and the SnO that produce in static tin stove or dynamic Wave soldering furnace
2) be the modal example of burning in a kind of industry.Under hot environment, especially, under melting state, the situation of metal (or alloy) oxidation can be more violent, can form one deck oxide very soon, and more poly-more.And adhere in the technical process of combination at motlten metal and other metals, motlten metal is flow circuit ceaselessly, and this can aggravate oxidation rate on the one hand, means that on the other hand the oxide on top layer and a small amount of oxygen can be brought to below liquid level, i.e. liquid internal.Be oxidized so in inside and can occur equally.Oxide, by carrying the floating upper liquid level of good metal secretly, forms scum silica frost like this.Because scum silica frost ceaselessly produces, emersion, causes scum silica frost accumulation more and more, is stacked layer by layer, more and more thicker, affects liquid level and flow after several hours, even produces excessively, pollutes again dangerous.The scum silica frost producing can not normally participate in the production process merging, and can only constantly salvage out otherwise processed.Because salvaging after scum silica frost, liquid level is inadequate, even produces consumption inadequate, can only ceaselessly add and supplement new raw metal.
If the scruff residue that stanniferous amount is high is thrown away and do not utilized, can cause waste.The method of available technology adopting interpolation reducing agent is reduced to scruff, but in reduction process, needs to stir, and conventional method is to set up mixer on tin stove at present, and the soldering tin in tin stove is stirred.
Yet existing various mixers can only be for the tin stove of specific dimensions, in the certain depth of tin stove and region, stir, cannot adjust according to actual conditions, poor for applicability.
Summary of the invention
Technical problem to be solved by this invention is cannot effectively adjust for mixer of the prior art the problem that stirs the degree of depth and stirring region, and a kind of hanging mixer is provided.
It is as follows that the present invention solves the problems of the technologies described above adopted technical scheme:
A kind of hanging mixer is provided, comprises the Power Component, transmission component, the mixing component that set gradually from top to bottom; Described transmission component can drive mixing component to stir under Power Component drives; Wherein, between described Power Component and transmission component, also comprise insulating assembly and displacement assembly; Described insulating assembly is fixed on Power Component below, for Power Component is carried out to thermal insulation protection; Described displacement assembly comprises horizontal shift mechanism, vertical shift mechanism and fixed mechanism; Described horizontal shift mechanism, vertically shift mechanism and fixed mechanism form inverse u shape jointly; Described vertical shift mechanism is fixedly attached to transmission component and insulating assembly simultaneously; Moving up and down being arranged on vertical shift mechanism of described horizontal shift mechanism; What described fixed mechanism can move horizontally is arranged in horizontal shift mechanism.
As known to those skilled in the art, at motlten metal welding field, the brazier top that holds motlten metal scolder has crossbeam conventionally.The present invention utilizes this feature, and the hanging mixer providing forms inverse u shape structure by the horizontal shift mechanism in displacement assembly, vertical shift mechanism and fixed mechanism, is hung on crossbeam.And by the movement of horizontal shift mechanism, vertical shift mechanism and fixed mechanism, can control hanging mixer moves up and down or horizontal movement.By the adjustable mixing component that moves up and down, be submerged into the degree of depth in motlten metal scolder, different mixing effects is provided; And moving horizontally the zones of different of adjustable hanging mixer in brazier stirs.While adopting this hanging mixer to stir, be not subject to the restriction of brazier structure and size, greatly optimized the effect stirring.
In motlten metal welding, brazier surface temperature is all very high.Inventor, in R&D process, finds still cannot effectively guarantee the work of hanging mixer after the above-mentioned displacement assembly of employing.Through constantly test, below Power Component, arrange after insulating assembly, can effectively guarantee the work of this hanging mixer, and improve its service life.
In addition, because brazier surface temperature is very high, existing various mixers when work, are all directly supposed on brazier wall by support, when needs mixer, are had larger potential safety hazard.The movement of hanging mixer provided by the invention is certain distance above brazier all, has reduced potential safety hazard.
Further, described Power Component is motor; Described vertical shift mechanism is vertical adjustable plate, on described vertical adjustable plate, offers vertical adjustment hole; Described horizontal shift mechanism is Level tune plate, and described Level tune plate is connected to vertical adjustable plate by running through the bolt of vertical adjustment hole; On described Level tune plate, offer Level tune hole; Described fixed structure is fixed head, and described fixed head is connected to Level tune plate by running through the bolt in Level tune hole.
Further, described shift mechanism also comprises connecting plate, and described connecting plate is fixed on insulating assembly below; Described vertical adjustable plate is fixed on connecting plate below.
Further, described insulating assembly is thermal insulation board.
Further, described thermal insulation board comprises the convex thermal insulation board that is fixed on motor below and the spill thermal insulation board that is fixed on connecting plate top, on described convex thermal insulation board lower surface, has boss, and described spill thermal insulation board upper surface has groove; Described boss is positioned at groove.
Further, on described convex thermal insulation board, offer rotating hole, offer lower rotating hole on spill thermal insulation board, upper rotating hole and lower rotating hole coordinate the complete through hole of formation; The rotating shaft of described motor is through described upper rotating hole and lower rotating hole; Described hanging mixer also comprises moving block, and in the rotating shaft of the motor that described moving block is fixed on, and moving block is arranged in described through hole; On described convex thermal insulation board, also there is Hall element mounting groove, in described Hall element mounting groove, Hall element is installed; On described moving block, there is magnetic element installing hole, in described magnetic element installing hole, magnetic element is installed; Described Hall element can pass through the rotation situation of magnetic element induction machine rotating shaft.
By the mating reaction of Hall element and magnetic element, can effectively judge the rotation situation of machine shaft, when when abnormal, can take measures in time appears in electric machine rotation, protection motor, improves motor service life.
Further, described transmission component comprises power transmission shaft and transmission case; Described transmission case is connected with mixing component; Described power transmission shaft one end is fixedly attached to the rotating shaft of motor, and the other end is connected to transmission case, and can, by transmission case under motor drives, drive mixing component to stir.
Further, described transmission case comprises transmission-case cover and transmission case body; Described power transmission shaft is through transmission-case cover, and the rotatable transmission case body bottom that is arranged at; Be positioned on the power transmission shaft of transmission case and be arranged with sprocket wheel; Described mixing component comprises that surface has roller and the shaft of dialling liquid bath; Described shaft one end is connected with roller, and the other end extends into transmission case body from transmission case body bottom; Be positioned on the shaft of transmission case and be arranged with sprocket wheel; Between described sprocket wheel, by chain, connect.
Further, described transmission case body bottom has tensioning groove, is provided with the tensioning block that can move along tensioning groove in tensioning groove; In described tensioning block, be fixed with sprocket wheel, described sprocket wheel is connected with chain.
As known to those skilled in the art, in use for some time, chain is stretched chain, chain becomes flexible with the appearance that is connected between sprocket wheel, by the effect of tensioning block, even after chain is stretched, still can make it keep certain rate of tension, guarantee the reliability being connected between chain and sprocket wheel.
Further, described shaft passes roller away from one end of transmission case body, and along shaft radial peg, is connected to steady pin in this end.
In the present invention, by steady pin being set in shaft bottom, can make that roller and shaft are dismountable to be connected, easy for removal and installation.
Further, described transmission case body bottom has locating slot, and described vertical adjustable plate lower end has locating convex block, and described locating convex block passes transmission-case cover and is arranged in locating slot; In described mixing component, there are a plurality of rollers.
Meanwhile, the present invention also provides a kind of stirring collecting device, comprises mixer and collection assembly; Described mixer is above-mentioned hanging mixer; Described collection assembly comprises that described collection frame lower sidewall offers inlet opening for holding the collection frame of mixing component; On described collection frame, be provided with support.Above-mentioned stirring collecting device can effectively reduce to welding slag, and welding slag is limited in specific region, avoids welding slag to spread everywhere, is convenient to cleaning.
Further, on described collection frame sidewall, be provided with outlet, outlet is connected with runner.
By the effect of above-mentioned runner, the welding slag of collecting in frame can flow to specific region along runner, is convenient to cleaning.
Further, described collection frame bottom is fixed with bracing frame, and bracing frame forms with collecting frame bottom the ring sealing, and described support is mobilizable to be arranged in described ring; Described flowing channel sleeve is connected on outlet, is provided with for by runner with collect the fixing holder of frame in the socket part of runner and outlet.
By above-mentioned bracing frame, collecting frame can be along support-moving, and when support is fixed on brazier, the mobile frame of collecting is the position that capable of regulating is collected frame.And runner is connected by above-mentioned holder with outlet, runner can be dismantled at any time, be easily installed in brazier.
Accompanying drawing explanation
Fig. 1 is the first stereogram of hanging mixer provided by the invention;
Fig. 2 is the second stereogram of hanging mixer provided by the invention;
Fig. 3 is the 3rd (without transmission-case cover) stereogram of hanging mixer provided by the invention;
Fig. 4 is the 4th (without transmission-case cover) stereogram of hanging mixer provided by the invention;
Fig. 5 is the rearview of hanging mixer provided by the invention;
Fig. 6 be in Fig. 5 A-A to cutaway view;
Fig. 7 is moving block structural representation in hanging mixer provided by the invention;
Fig. 8 is hanging mixer middle concave thermal insulation board stereogram provided by the invention;
Fig. 9 is hanging mixer middle concave thermal insulation board front view provided by the invention;
Figure 10 is hanging mixer camber thermal insulation board front view provided by the invention;
Figure 11 is hanging mixer camber thermal insulation board stereogram provided by the invention;
Figure 12 is vertical adjustable plate front view in hanging mixer provided by the invention;
Figure 13 is vertical adjustable plate stereogram in hanging mixer provided by the invention;
Figure 14 is Level tune plate stereogram in hanging mixer provided by the invention;
Figure 15 is transmission case body stereogram in hanging mixer provided by the invention;
Figure 16 is transmission case body top view in hanging mixer provided by the invention;
Figure 17 is tensioning block stereogram in hanging mixer provided by the invention;
Figure 18 is stirring collecting device stereogram provided by the invention;
Figure 19 is collection assembly the first stereogram in stirring collecting device provided by the invention;
Figure 20 is collection assembly the second stereogram in stirring collecting device provided by the invention;
Figure 21 is stirring collecting device working state schematic representation provided by the invention.
Reference numeral in Figure of description is as follows:
11, motor;
21, connecting plate; 22, vertical adjustable plate; 221, vertical adjustment hole; 222, locating convex block; 23, Level tune plate; 231, Level tune hole; 24, fixed head;
31, power transmission shaft; 32, transmission case; 321, transmission-case cover; 322, transmission case body; 3221, tensioning groove; 3222, locating slot; 33, sprocket wheel; 34, chain; 35, tensioning block; 351, bolt hole; 352, tensioning axis hole;
41, roller; 411, dial liquid bath; 42, shaft; 43, steady pin;
51, spill thermal insulation board; 511, groove; 512, lower rotating hole; 52, convex thermal insulation board; 521, boss; 522, upper rotating hole; 523, Hall element mounting groove;
61, moving block; 611, driving hole; 612, locking hole; 613, magnetic element installing hole;
71, collect frame; 711, inlet opening; 712, outlet; 713, bracing frame; 72, runner; 73, support; 74, holder;
81, crossbeam;
91, brazier.
The specific embodiment
In order to make technical problem solved by the invention, technical scheme and beneficial effect clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
In description of the invention, it will be appreciated that, term " radially ", " on ", orientation or the position relationship of the indication such as D score, " vertically ", " level ", " end ", " interior ", " outward " be based on orientation shown in the drawings or position relationship, only the present invention for convenience of description and simplified characterization, rather than indicate or imply that the device of indication or element must have specific orientation, with specific orientation, construct and operation, therefore can not be interpreted as limitation of the present invention.In description of the invention, except as otherwise noted, the implication of " a plurality of " is two or more.
In description of the invention, it should be noted that, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection " should be interpreted broadly, and for example, can be to be fixedly connected with, and can be also to removably connect, or connect integratedly; Can be to be directly connected, also can indirectly be connected by intermediary.For the ordinary skill in the art, can concrete condition understand above-mentioned term concrete meaning in the present invention.
Hanging mixer provided by the invention comprises Power Component, transmission component, the mixing component setting gradually from top to bottom; Described transmission component can drive mixing component to stir under Power Component drives; Wherein, between described Power Component and transmission component, also comprise insulating assembly and displacement assembly; Described insulating assembly is fixed on Power Component below, for Power Component is carried out to thermal insulation protection; Described displacement assembly comprises horizontal shift mechanism, vertical shift mechanism and fixed mechanism; Described horizontal shift mechanism, vertically shift mechanism and fixed mechanism form inverse u shape jointly; Described vertical shift mechanism is fixedly attached to transmission component and insulating assembly simultaneously; Moving up and down being arranged on vertical shift mechanism of described horizontal shift mechanism; What described fixed mechanism can move horizontally is arranged in horizontal shift mechanism.
For above-mentioned Power Component, the present invention is not particularly limited, and can adopt motor conventional in existing industrial circle, for example permanent-split capacitor motor.
In the present invention, the transmission of power that the acting as of transmission component produces Power Component is to mixing component.The present invention does not have specific (special) requirements to the concrete structure of transmission component, only need meet above-mentioned functions.
Concrete, described transmission component comprises power transmission shaft and transmission case; Described transmission case is connected with mixing component; Described power transmission shaft one end is fixedly attached to the rotating shaft of motor, and the other end is connected to transmission case, and can, by transmission case under motor drives, drive mixing component to stir.
Above-mentioned power transmission shaft is coaxially connected with the rotating shaft of motor, and during motor rotation, the rotation of rotating shaft drives power transmission shaft to rotate.Power transmission shaft can adopt existing mode to be fixedly connected with rotating shaft, for example, adopt shaft coupling that the two is fixed.
For above-mentioned transmission case, specifically comprise transmission-case cover and transmission case body.Described power transmission shaft is through transmission-case cover, and the rotatable transmission case body bottom that is arranged at.Concrete, one end and the rotating shaft of power transmission shaft are fixed, and the other end is fixed on transmission case body bottom surface.Specifically can adopt the conventional bearing in this area that power transmission shaft is fixed on transmission case body ground.And, be arranged with sprocket wheel being positioned on the power transmission shaft of transmission case.
According to the present invention, mixing component act as the drive of accepting transmission component, produce mixing effect.Mixing component mainly comprises that surface has liquid bath roller and the shaft of dialling.To those skilled in the art, can adopt other conventional parts to replace roller to produce mixing effect.
Shaft one end is connected with roller, and shaft rotates can realize roller rotation.The two can adopt existing variety of way to connect, for example detachable or non-dismountable connection.For ease of cleaning and changing, under preferable case, shaft adopts removably to be connected with roller.For example, shaft passes roller away from one end of transmission case body.On shaft, with the cross-sectional area of roller binding site be non-circular, can adopt rectangle or oval etc., in order to prevent roller gravitate, from shaft, come off meanwhile, at shaft, spread out of the end of roller, along stirring the diameter of axle, offer pin-and-hole, steady pin is installed in pin-and-hole.
The shaft other end extends into transmission case body from transmission case body bottom, and is arranged with sprocket wheel being positioned on the shaft of transmission case.
In transmission case body, the sprocket wheel on shaft is connected by chain with the sprocket wheel on power transmission shaft.
In the present invention, the roller that mixing component can have a plurality of shafts and equate with shaft quantity.When having a plurality of roller, the set-up mode of a plurality of rollers as previously mentioned.Sprocket wheel on a plurality of shafts is connected by chain with power transmission shaft sprocket wheel.When power transmission shaft rotates, can rotate by chain-driving shaft, thereby realize roller, rotate.
For guaranteeing the reliability of chain drive, under preferable case, described transmission case body bottom has tensioning groove, is provided with the tensioning block that can move along tensioning groove in tensioning groove; In described tensioning block, be fixed with sprocket wheel, described sprocket wheel is connected with chain.
Concrete, in tensioning block, there is bolt hole that horizontal axis arranges and vertical axes to the tensioning axis hole arranging.In bolt hole, there is screw thread.Tensioning block is positioned at tensioning groove, by bolt, is connected with transmission case body, and rotating bolt, can realize and regulate the position of tensioning block in tensioning groove.Tensioning axis hole is used for installing tensioning shaft, is positioned on the tensioning shaft outside tensioning block sprocket wheel is set, and this sprocket wheel is connected with chain.
By said structure, can realize the most basic agitating function, according to the present invention, adopt following structure to realize and adjust the function that stirs the degree of depth and stirring region.
Insulating assembly is set below motor, for guaranteeing motor normal operation, realizes object of the present invention.Concrete, insulating assembly is thermal insulation board.Those skilled in the art know, and now, need perforate on thermal insulation board, so that the rotating shaft of motor passes downwards.
For realizing better effect of heat insulation, under preferable case, thermal insulation board comprises the convex thermal insulation board that is fixed on motor below and the spill thermal insulation board that is fixed on connecting plate top, on described convex thermal insulation board lower surface, has boss, and described spill thermal insulation board upper surface has groove; Described boss is positioned at groove.
For guaranteeing the normal use of motor, at it, occur when abnormal processing in time, under preferable case, described hanging mixer also comprises moving block, in the rotating shaft of the motor that described moving block is fixed on, on described moving block, there is magnetic element installing hole, in described magnetic element installing hole, magnetic element is installed.Above-mentioned moving block is fixed on method on machine shaft can be had multiplely, for example, along rotating shaft, radially on moving block, offers locking hole, by bolt, moving block is fixed on machine shaft.
Corresponding, on described convex thermal insulation board, offer rotating hole, on spill thermal insulation board, offer lower rotating hole, upper rotating hole and lower rotating hole coordinate the complete through hole of formation.The rotating shaft of motor is passed from this through hole, and the moving block being fixed in rotating shaft is arranged in this through hole.On convex thermal insulation board, also there is Hall element mounting groove, in described Hall element mounting groove, Hall element is installed.Described Hall element is by the rotation situation of the induction machine rotating shaft of magnetic element.Further, under preferable case, Hall element rotates model by the machine shaft obtaining and arrives control terminal by wire transmission, provides the feedback that machine shaft rotates situation.
For the displacement assembly in the present invention, need to realize that hanging mixer is remained on to brazier top, and adjustable hanging mixer position in the horizontal and vertical directions.The present invention realizes by horizontal shift mechanism, vertical shift mechanism and fixed mechanism.Described horizontal shift mechanism, vertically shift mechanism and fixed mechanism form inverse u shape jointly.Being the horizontal shift mechanism of above-mentioned state, vertical shift mechanism and fixed mechanism can make hanging mixer hang on brazier top.
Described vertical shift mechanism is fixedly attached to transmission component and insulating assembly simultaneously; Moving up and down being arranged on vertical shift mechanism of described horizontal shift mechanism; What described fixed mechanism can move horizontally is arranged in horizontal shift mechanism.
Concrete, described vertical shift mechanism is vertical adjustable plate, on described vertical adjustable plate, offers vertical adjustment hole.
Described horizontal shift mechanism is Level tune plate, and described Level tune plate is connected to vertical adjustable plate by running through the bolt of vertical adjustment hole.In the time need to regulating the position of Level tune plate in the vertical direction, can first unclamp bolt, then mobile and horizontal adjustable plate is to target location, at clamping screw.
On described Level tune plate, offer Level tune hole.Described fixed structure is fixed head, and described fixed head is connected to Level tune plate by running through the bolt in Level tune hole.Equally, when need adjustment fixing plate on Level tune plate position time, can first unclamp bolt, then mobile fixed head is to target location, at clamping screw.
For ease of installing, under preferable case, described shift mechanism also comprises connecting plate, and described connecting plate is fixed on insulating assembly below; Described vertical adjustable plate is fixed on connecting plate below.
Meanwhile, vertically the lower end of adjustable plate is fixed on transmission case, and under preferable case, vertically adjustable plate lower end has locating convex block, and described transmission case body bottom has locating slot, and described locating convex block passes transmission-case cover and is arranged in locating slot.
Meanwhile, the present invention also provides a kind of stirring collecting device, comprises mixer and collection assembly; Described mixer is above-mentioned hanging mixer; Described collection assembly comprises that described collection frame lower sidewall offers inlet opening for holding the collection frame of mixing component; On described collection frame, be provided with support.
During use, can by support, be set up on the sidewall of brazier collecting frame, the fusion welding in brazier is entered and is collected in frame by inlet opening.The mixing component of hanging mixer stirs in this collection frame.
For ease of adjusting the position of collecting frame, under preferable case, described collection frame bottom is fixed with bracing frame, bracing frame and the ring of collecting frame bottom formation sealing, and described support is mobilizable to be arranged in described ring.Bracing frame can wait usual manner to be fixed on collection frame bottom by welding.For making installation more stable, above-mentioned bracing frame has two.
On described collection frame sidewall, be provided with outlet, outlet is connected with runner.After reduction, remaining welding slag flows out along runner through outlet.Be convenient to cleaning.
Described flowing channel sleeve is connected on outlet, is provided with for by runner with collect the fixing holder of frame in the socket part of runner and outlet.By the chucking power of holder, runner is fixed on to the outlet of collecting frame, when needs disassemble runner, take off holder.
Below in conjunction with accompanying drawing, hanging mixer disclosed by the invention and stirring collecting device are further described.
Referring to Fig. 1-Fig. 6, this hanging mixer comprises Power Component, insulating assembly, displacement assembly, transmission component, the mixing component arranging from top to bottom.
Wherein, Power Component is motor 11.
Insulating assembly comprises convex thermal insulation board 52 and the spill thermal insulation board 51 that cooperatively interacts and arrange.
Referring to Fig. 8 and Fig. 9, it is tabular that this spill thermal insulation board 51 is square substantially, and one surface caves inward and forms groove 511.In groove 511, there is the lower rotating hole 512 that runs through spill thermal insulation board 51.
Referring to Figure 10 and Figure 11, it is tabular that this convex thermal insulation board 52 is square equally substantially, and its outline is consistent with spill thermal insulation board 51.One surface is the outstanding boss 521 that forms outwards, and boss 521 shapes are consistent with groove 511.On boss 521, there is the upper rotating hole 522 that runs through whole convex thermal insulation board 52.Meanwhile, on boss 521, also have for the Hall element mounting groove 523 of Hall element is installed.
When convex thermal insulation board 52 and spill thermal insulation board 51 match assembling, upper rotating hole 522 and a through hole of lower rotating hole 512 common formation.Be used for holding moving block 61.
Referring to Fig. 7, moving block 61 is column substantially, and moving block 61 outlines are consistent with the through hole that upper rotating hole 522 and lower rotating hole 512 form.Along moving block 61, axially offer the driving hole 611 passing for power transmission shaft 31.Along moving block 61, radially offer respectively locking hole 612 and magnetic element installing hole 613.
Displacement assembly comprises connecting plate 21, vertical adjustable plate 22, Level tune plate 23 and fixed head 24.
Referring to Figure 12 and Figure 13, vertical adjustable plate 22 is rectangle tabular substantially, and one end thereof has locating convex block 222.Vertically on adjustable plate 22, offer two vertical adjustment holes 221 that are parallel to each other.Vertically adjustment hole 221 runs through vertical adjustable plate 22.
Referring to Figure 14, it is tabular that Level tune plate 23 is square substantially.On Level tune plate 23, offer two Level tune holes 231 that are parallel to each other.Level tune plate 23 is run through in Level tune hole 231.
Transmission component comprises power transmission shaft 31 and transmission case 32, and wherein, transmission case 32 comprises transmission-case cover 321 and transmission case body 322.
Referring to Figure 15 and Figure 16, transmission case body 322 is rectangular-shaped, its inner hollow.In transmission case body 322 bottoms, rectangular-shaped tensioning groove 3221 and locating slot 3222 have been recessed to form downwards.
Locating slot 3222 is for holding the locating convex block 222 on vertical adjustable plate 22.
Referring to Figure 17, tensioning block 35 is rectangular-shaped, and its width is consistent with tensioning groove 3221 width, and its length is less than tensioning groove 3221 length.Tensioning block 35 offers bolt hole 351 along its length, along its thickness direction, offers tensioning axis hole 352.
Mixing component comprises 3 rollers 41 and 3 shafts 42, and roller 41 surfaces have the liquid bath 411 of dialling.
Get back to Fig. 1-Fig. 6, convex thermal insulation board 52 is fixed on motor 11 belows, and spill thermal insulation board 51 is positioned at convex thermal insulation board 52 belows, and in mating connection with convex thermal insulation board 52.In the Hall element mounting groove 523 of convex thermal insulation board 52, Hall element (not shown) is housed.
The rotating shaft of motor 11 is passed down through the upper rotating hole 522 of convex thermal insulation board 52 and the lower rotating hole 512 of spill thermal insulation board 51.In rotating shaft, be arranged with moving block 61, the in-built element (not shown) that is magnetic of magnetic element installing hole 613 of moving block 61.Moving block 61 is connected with rotating shaft screw bolt by locking hole 612.
Connecting plate 21 is fixed on spill thermal insulation board 51 belows.
The rotating shaft of motor 11, through connecting plate 21, is coaxially connected by shaft coupling with power transmission shaft 31.
Vertically connecting plate 21 belows are upwards fixed on by bolt in the end of adjustable plate 22, and vertically on adjustable plate 22, two parallel vertical adjustment holes 221 vertically arrange.Level tune plate 23 is horizontally disposed with, and its end is fixed on vertical adjustable plate 22 by running through the bolt of vertical adjustment hole 221.Two parallel Level tune holes 231 of Level tune plate 23 are horizontally disposed with.
Fixed head 24 ends are upwards fixed on horizontal connecting plate 21 by running through the bolt of level connection joint groove.
Vertically adjustable plate 22, Level tune plate 23, fixed head 24 threes are inverse u shape setting, are convenient to hanging mixer and directly hang on crossbeam 81.In the time need to regulating the position of hanging mixer in the vertical direction, unclamp the bolt that runs through vertical adjustment hole 221, Level tune plate 23 is moved to target location, then tight a bolt.Equally, in the time need to regulating position in the horizontal direction of hanging mixer, unclamp the bolt that runs through Level tune hole 231, fixed head 24 is moved to target location, then tight a bolt.
Vertically adjustable plate 22 bottoms are through transmission-case cover 321, and locating convex block 222 is positioned at locating slot 3222, and locating convex block 222 is bolted to connection with transmission case body 322.
In the tensioning groove 3221 of transmission case body 322, be provided with tensioning block 35, the bolt hole 351 of tensioning block 35 is connected with transmission case body 322 bolts, in the tensioning axis hole 352 of tensioning block 35, is provided with tensioning shaft, and tensioning shaft end is provided with sprocket wheel 33.The position of rotating bolt capable of adjusting tensioning piece 35 in tensioning groove 3221.
Three shaft 42 one end extend upward, and through transmission case body 322 bottoms, enter in transmission case body 322, and the other end is to downward-extension, through roller 41.Roller 41 is cylindric, and its side has many and dials liquid bath 411.
Be positioned on the shaft 42 of transmission case body 322 and be arranged with sprocket wheel 33.Three sprocket wheels 33 are staggered in transmission case body 322.In transmission case body 322, the sprocket wheel 33 on 3 shafts 42, the sprocket wheel 33 on power transmission shaft 31, the sprocket wheel 33 on tensioning shaft connects by chain 34.
The shaft 42 that is positioned at roller 41 belows radially offers pin-and-hole, is inserted with steady pin 43 in pin-and-hole.
Referring to Figure 18, stirring collecting device provided by the invention comprises hanging mixer and collection assembly.Hanging mixer is the hanging mixer of aforementioned structure.
Referring to Figure 19 and Figure 20, collection assembly comprises the collection frame 71 of rectangular build, collects 71 two relative lower sidewall of frame and respectively offers an inlet opening 711.When collection frame 71 is positioned in fusion welding, fusion welding can be entered and be collected frame 71 by inlet opening 711.
Collecting frame 71 bottom weldings has two " U " type bracing frames 713, and bracing frame 713 forms with collecting frame 71 bottoms the ring sealing, and support 73 is arranged in bracing frame 713 and collects in the ring between frame 71, collects frame 71 and can move along support 73.
Meanwhile, collect on frame 71 sidewalls and there is outlet 712, for discharging the welding slag after processing.Outlet 712 places are socketed with runner 72, for by the welding slag water conservancy diversion of discharging to ad-hoc location, be convenient to clear up.
In runner 72 and the socket part of outlet 712, be provided with holder 74, by holder 74, be fixed on the outlet 712 of collecting frame 71 runner 72 is dismountable.
Below in conjunction with Figure 21, the course of work of stirring collecting device provided by the invention is further described:
While having fusion welding in brazier 91, collection assembly is set up on brazier 91, support 73 is installed on brazier 91 sidewalls, fusion welding is full of and collects frame 71, and runner 72 is extended to outside brazier 91.
Unclamp the bolt that runs through Level tune plate 23, mobile fixed head 24, make fixed head 24 and vertically the width between adjustable plate 22 can hold the width of crossbeam 81, then hanging mixer is hung on the crossbeam 81 of brazier 91 tops, make crossbeam 81 be positioned at the inverse u shape breach of vertical adjustable plate 22, Level tune plate 23, fixed head 24 formation.
Then unclamp the bolt that runs through vertical adjustable plate 22, hanging mixer is moved to target location, then tighten this bolt.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any modifications of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.
Claims (14)
1. a hanging mixer, is characterized in that, comprises the Power Component, transmission component, the mixing component that set gradually from top to bottom; Described transmission component can drive mixing component to stir under Power Component drives;
Wherein, between described Power Component and transmission component, also comprise insulating assembly and displacement assembly;
Described insulating assembly is fixed on Power Component below, for Power Component is carried out to thermal insulation protection;
Described displacement assembly comprises horizontal shift mechanism, vertical shift mechanism and fixed mechanism; Described horizontal shift mechanism, vertically shift mechanism and fixed mechanism form inverse u shape jointly; Described vertical shift mechanism is fixedly attached to transmission component and insulating assembly simultaneously; Moving up and down being arranged on vertical shift mechanism of described horizontal shift mechanism; What described fixed mechanism can move horizontally is arranged in horizontal shift mechanism.
2. hanging mixer according to claim 1, is characterized in that, described Power Component is motor;
Described vertical shift mechanism is vertical adjustable plate, on described vertical adjustable plate, offers vertical adjustment hole;
Described horizontal shift mechanism is Level tune plate, and described Level tune plate is connected to vertical adjustable plate by running through the bolt of vertical adjustment hole; On described Level tune plate, offer Level tune hole;
Described fixed structure is fixed head, and described fixed head is connected to Level tune plate by running through the bolt in Level tune hole.
3. hanging mixer according to claim 2, is characterized in that, described shift mechanism also comprises connecting plate, and described connecting plate is fixed on insulating assembly below; Described vertical adjustable plate is fixed on connecting plate below.
4. hanging mixer according to claim 3, is characterized in that, described insulating assembly is thermal insulation board.
5. hanging mixer according to claim 4, it is characterized in that, described thermal insulation board comprises the convex thermal insulation board that is fixed on motor below and the spill thermal insulation board that is fixed on connecting plate top, on described convex thermal insulation board lower surface, has boss, and described spill thermal insulation board upper surface has groove; Described boss is positioned at groove.
6. hanging mixer according to claim 5, is characterized in that, on described convex thermal insulation board, offers rotating hole, offers lower rotating hole on spill thermal insulation board, and upper rotating hole and lower rotating hole coordinate the complete through hole of formation;
The rotating shaft of described motor is through described upper rotating hole and lower rotating hole;
Described hanging mixer also comprises moving block, and in the rotating shaft of the motor that described moving block is fixed on, and moving block is arranged in described through hole;
On described convex thermal insulation board, also there is Hall element mounting groove, in described Hall element mounting groove, Hall element is installed; On described moving block, there is magnetic element installing hole, in described magnetic element installing hole, magnetic element is installed; Described Hall element can pass through the rotation situation of magnetic element induction machine rotating shaft.
7. according to the hanging mixer described in any one in claim 2-6, it is characterized in that, described transmission component comprises power transmission shaft and transmission case;
Described transmission case is connected with mixing component;
Described power transmission shaft one end is fixedly attached to the rotating shaft of motor, and the other end is connected to transmission case, and can, by transmission case under motor drives, drive mixing component to stir.
8. hanging mixer according to claim 7, is characterized in that, described transmission case comprises transmission-case cover and transmission case body;
Described power transmission shaft is through transmission-case cover, and the rotatable transmission case body bottom that is arranged at; Be positioned on the power transmission shaft of transmission case and be arranged with sprocket wheel;
Described mixing component comprises that surface has roller and the shaft of dialling liquid bath; Described shaft one end is connected with roller, and the other end extends into transmission case body from transmission case body bottom; Be positioned on the shaft of transmission case and be arranged with sprocket wheel;
Between described sprocket wheel, by chain, connect.
9. hanging mixer according to claim 8, is characterized in that, described transmission case body bottom has tensioning groove, is provided with the tensioning block that can move along tensioning groove in tensioning groove;
In described tensioning block, be fixed with sprocket wheel, described sprocket wheel is connected with chain.
10. hanging mixer according to claim 8 or claim 9, is characterized in that, described shaft through roller, and is connected to steady pin in this end along shaft radial peg away from one end of transmission case body.
11. hanging mixers according to claim 10, is characterized in that, described transmission case body bottom has locating slot, and described vertical adjustable plate lower end has locating convex block, and described locating convex block passes transmission-case cover and is arranged in locating slot;
In described mixing component, there are a plurality of rollers.
12. 1 kinds are stirred collecting device, it is characterized in that, comprise mixer and collection assembly;
Described mixer is the hanging mixer described in any one in claim 1-11;
Described collection assembly comprises that described collection frame lower sidewall offers inlet opening for holding the collection frame of mixing component; On described collection frame, be provided with support.
13. stirring collecting devices according to claim 12, is characterized in that, on described collection frame sidewall, are provided with outlet, and outlet is connected with runner.
14. stirring collecting devices according to claim 13, is characterized in that, described collection frame bottom is fixed with bracing frame, and bracing frame forms with collecting frame bottom the ring sealing, and described support is mobilizable to be arranged in described ring;
Described flowing channel sleeve is connected on outlet, is provided with for by runner with collect the fixing holder of frame in the socket part of runner and outlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310513726.0A CN103557715B (en) | 2013-10-25 | 2013-10-25 | Hanging mixer and mixing collection device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310513726.0A CN103557715B (en) | 2013-10-25 | 2013-10-25 | Hanging mixer and mixing collection device |
Publications (2)
| Publication Number | Publication Date |
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| CN103557715A true CN103557715A (en) | 2014-02-05 |
| CN103557715B CN103557715B (en) | 2015-06-10 |
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| CN201310513726.0A Expired - Fee Related CN103557715B (en) | 2013-10-25 | 2013-10-25 | Hanging mixer and mixing collection device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105986129A (en) * | 2015-02-04 | 2016-10-05 | 深圳市堃琦鑫华股份有限公司 | Reduction device for stannic oxide |
| CN105986130A (en) * | 2015-02-04 | 2016-10-05 | 深圳市堃琦鑫华股份有限公司 | Tin slag reduction device |
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| CN105986129A (en) * | 2015-02-04 | 2016-10-05 | 深圳市堃琦鑫华股份有限公司 | Reduction device for stannic oxide |
| CN105986130A (en) * | 2015-02-04 | 2016-10-05 | 深圳市堃琦鑫华股份有限公司 | Tin slag reduction device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103557715B (en) | 2015-06-10 |
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