Summary of the invention
Fully scruff can not be pulverized for overcoming shaft in prior art, tin material is caused to be wasted in a large number, cause the problem that soldering process cost raises, the invention provides a kind of scruff agitating device, comprise support, motor, travelling gear, first spreading axle, the second spreading axle and shifting shaft, described motor and travelling gear are fixed on support, described travelling gear for receive motor transmission power after drive the first spreading axle, the second spreading axle and shifting shaft to rotate;
Between described first spreading axle and the second spreading axle, there is prepsetting gap; Described shifting shaft is provided with plectrum; Described plectrum is used for scruff to dial in the gap of the first spreading axle and the second spreading axle.
In described scruff agitating device, the rotation of the first spreading axle and the second spreading axle carries out spreading to scruff, plectrum on shifting shaft is stirred scruff and is entered between the gap of the first spreading axle and the second spreading axle, first spreading axle, the second spreading axle coordinate the abundant pulverizing to scruff with shifting shaft, improve the utilization rate of scruff, reduce process costs.
Further, the first spreading axle described in scruff agitating device of the present invention comprises the first turning cylinder and spacer sleeve and is located at multiple first cylinders on the first turning cylinder, and the first turning cylinder between multiple first cylinder is provided with at least one piece of the first stirring piece; Described second spreading axle comprises the second turning cylinder and spacer sleeve and is located at multiple second tin rollers on the second turning cylinder, and the second turning cylinder between multiple second tin roller is provided with at least one piece of the second stirring piece; Described first stirring piece and the second stirring piece mutually stagger in the radial direction of the first turning cylinder, and the free end of described first stirring piece stretches in the gap between multiple second tin roller, and the free end of described second stirring piece stretches in the gap between multiple first cylinder.
Described first stirring piece coordinates with the second stirring piece and thick, cylinder can not grind that, harder scruff and smash, and plays the auxiliary effect rolled.
Further, the first cylinder and/or second tin roller described in scruff agitating device of the present invention are provided with multiple groove, single groove is arranged along the axis of cylinder, and multiple groove is spaced in the circumference of cylinder.
Described groove is used for the scruff after supplying cylinder rolling broken to be passed through.
Further, the plectrum on shifting shaft described in scruff agitating device of the present invention is polylith, and single plectrum shape is strip and axis along shifting shaft is arranged, and polylith plectrum is spaced in the circumference of shifting shaft.
Polylith plectrum flows to have to scruff and guides effect preferably, realize abundant spreading in gap scruff can sent between the first spreading axle and the second spreading axle.
Further, the output shaft of motor described in scruff agitating device of the present invention straight down, described travelling gear comprises the first umbrella tooth, the second umbrella tooth meshing with the first umbrella tooth, described first umbrella tooth is vertically placed and the power transmission shaft of the first umbrella tooth is connected with motor output shaft, and described second umbrella cingulum moves the first described spreading axle, the second spreading axle and shifting shaft and rotates.
Select the first umbrella tooth, the second umbrella tooth carries out power transmission, ensure, between motor and the tooth of umbrella tooth, there is certain distance, in stirring technique, the tooth of umbrella tooth can immerse in tin liquor completely like this, and ensures that motor is above tin liquor, and umbrella tooth immerses in tin liquor and prevents travelling gear stuck.
Further, described in scruff agitating device of the present invention, the gearratio of the first umbrella tooth and the second umbrella tooth is 1:2; First umbrella tooth and the second umbrella tooth adopt the gearratio of 1:2 to increase twice driving torque, reduce the frictional force between umbrella tooth and umbrella tooth simultaneously.
Further, scruff agitating device of the present invention also comprises the first flat tooth and the second meshing flat tooth and the 3rd flat tooth with the first flat tooth, be connected with the second umbrella tooth drive first spreading axle, the second flat tooth and the 3rd flat tooth of described first flat tooth rotates, the dynamic second spreading axle of described second flat cingulum rotates, and described 3rd flat cingulum moves shifting shaft and rotates.
First spreading axle, the second spreading axle and shifting shaft are driven by the first flat tooth, the second flat tooth and the 3rd flat tooth respectively, and the speed of such shaft can be controlled by the gearratio arranged between flat tooth.
Further, scruff agitating device of the present invention also comprises the scruff be connected with support and reclaims basket, and described scruff reclaims basket and is provided with scruff inlet port.
Residue in tin liquor is stayed in semiclosed box by described recovery basket, replaces and manually salvages residue, reduce costs.
Further, scruff agitating device of the present invention also comprises the bracket fixing plate of being located at support two ends and for the first barrier sheet of stopping scruff and the second barrier sheet, described first barrier sheet and the second barrier sheet are between the bracket fixing plate at support two ends and be connected with bracket fixing plate, described first barrier sheet is positioned at the first spreading axle lower end, and described second barrier sheet is positioned at the second spreading axle upper end.
Described first barrier sheet stops the larger scruff of particle to flow out from the lower end (agitating device use procedure, the first spreading axle is usually located at the lower end of the second spreading axle) of the first spreading axle; Described second barrier sheet stops the larger scruff of particle to flow out from the upper end of the second spreading axle, allows the first spreading axle and the second spreading axle fully pulverize scruff.
Further, described in scruff agitating device of the present invention, the spacing of the first barrier sheet and the first spreading axle is 0.5mm ~ 2mm, and the spacing of described second barrier sheet and the second spreading axle is 0.5mm ~ 2mm.
Distance between barrier sheet and spreading axle arrange can ensure large scruff not by and stay stirring area.
Detailed description of the invention
In order to make technical problem solved by the invention, technical scheme and beneficial effect clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
In describing the invention, it will be appreciated that, term " longitudinal direction ", " axis ", " circumference " " radial direction ", " length ", " width ", " thickness ", " on ", D score, " front ", " afterwards ", " left side ", " right side ", " vertically ", " level ", " top ", " end " " interior ", orientation or the position relationship of the instruction such as " outward " are based on orientation shown in the drawings or position relationship, only the present invention for convenience of description and simplified characterization, instead of indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore limitation of the present invention can not be interpreted as.In describing the invention, except as otherwise noted, the implication of " multiple " is two or more.
In describing the invention, it should be noted that, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or connect integratedly; Can be mechanical connection, also can be electrical connection; Can be directly be connected, also indirectly can be connected by intermediary, can be the connection of two element internals.For the ordinary skill in the art, concrete condition above-mentioned term concrete meaning in the present invention can be understood.
By the following examples the present invention is further detailed.
Embodiment 1
Present embodiment discloses a kind of scruff agitating device, as shown in Figure 1, Figure 2, Figure 3 and Figure 4, described scruff agitating device comprises support 4, motor 10, travelling gear 11, first spreading axle 15, second spreading axle 6 and shifting shaft 3, described motor 10 and travelling gear 11 are fixed on support 4, the output of described motor 10 is connected with travelling gear 11, after receiving motor power, drive the first spreading axle 15, second spreading axle 6 and shifting shaft 3 to rotate; Between described first spreading axle 15 and the second spreading axle 6, there is prepsetting gap; Described shifting shaft 3 is positioned at the side of the first spreading axle and the second spreading axle 6, and described shifting shaft 3 is provided with plectrum 9; Scruff is dialled in the gap of the first spreading axle 15 and the second spreading axle 6 by the plectrum 9 on described shifting shaft, and the first spreading axle and the second spreading axle rotate spreading scruff mutually.
In the present embodiment, motor 10 adopts permanent-split capacitor motor, and as single-phase capacitor operation asyn. motor, single-phase shaded-pole asynchronous motor, can certainly use other power source, as long as nutating gear 11 can be with to rotate; Described motor is provided with motor mounting rack 13, and motor mounting rack 13 is fixed on support 4, during mounted motor can on installing rack 13 shell tool, make motor install more firm.
In the present embodiment, travelling gear 11 is connected by sprocket wheel or belt with motor output shaft, realize power transmission, travelling gear can be single gear, also can be built-up gear, travelling gear is connected by shaft coupling with the first spreading axle, the second spreading axle and shifting shaft, and the power transmission of being transmitted by motor is to the first spreading axle, the second spreading axle and shifting shaft.
The first spreading axle 15 described in the present embodiment is identical with structure with the shape of the second spreading axle 6, in cylindric, one end of first spreading axle is connected with travelling gear 11 by bearing or other shaft coupling, power exchange is carried out with travelling gear, the other end is rotatably connected with bracket fixing plate 5, bracket fixing plate is fixed on the two ends of support, and the connected mode of the second spreading axle is identical with the first spreading axle; In actual use, first spreading axle is positioned at the oblique below of the second spreading axle, between first spreading axle and the second spreading axle, there is prepsetting gap, it is a lot of that this gap usual is less than scruff, this prepsetting gap is arranged according to the size of scruff, shifting shaft is preferably arranged on the two ends, gap between the first spreading axle and the second spreading axle, plectrum 9 on shifting shaft 3 is multiple and is strip, single plectrum is arranged along the axis of shifting shaft, multiple plectrum interval in the circumference of whole axle is arranged, and the length of length preferably with shifting shaft of plectrum is identical.
Although increase agitating device to improve tin bar utilization rate, but in tin liquor, always there are some residues, need manually residue to be salvaged out from tin liquor, in order to reduce human cost, the present embodiment has additional the recovery basket 12 be connected with support or bracket fixing plate, reclaim basket and be provided with scruff inlet port, scruff inlet port size is arranged as required according to producer self, the usual bulk scruff that can stop enters recovery basket, reclaim basket to take out from support or bracket fixing plate, reclaim in basket and be provided with filter 14, filter constitutes the box of upper end open with reclaiming basket 12, box is for storing residue, filter 14 is network structure, can by residue filter out.
When needs scruff agitating device works, first install agitating device, first spreading axle in device, the region of the second spreading axle and shifting shaft distribution forms scruff stirring area, this stirring area is towards scruff inflow side, support 4 is fixed on tin liquor groove, then plug in, close switch, electric motor starting, travelling gear drives the first spreading axle after receiving motor power, second spreading axle and shifting shaft rotate, first spreading axle, the concrete operation of the second spreading axle and shifting shaft is: shifting shaft rotates, plectrum on it plays guide functions to scruff and stirs in the gap that scruff enters between the first spreading axle and the second spreading axle, two spreading axles rotate, scruff is rolled over broken, rolling over broken scruff enters in recovery basket 12 from the scruff inlet port reclaimed basket, plectrum 9 and the first spreading axle and the second spreading axle cooperatively interact and improve the stirring efficiency of scruff, stir more abundant, better effects if.
Embodiment 2
Tin efficiency is stirred in order to what improve cylinder further, the basis of embodiment 1 is improved, as shown in figs. 1 and 4, improvements are: described first spreading axle comprises the first turning cylinder 1 and spacer sleeve and is located at multiple first cylinders 19 on the first turning cylinder 1, and the first turning cylinder 1 between multiple first cylinder 19 is provided with at least one piece of the first stirring piece 16; Described second spreading axle 6 comprises the second turning cylinder 2 and spacer sleeve and is located at multiple second tin rollers 20 on the second turning cylinder, and the second turning cylinder 2 between multiple second tin roller 20 is provided with at least one piece of the second stirring piece 8; Described first stirring piece 16 and the second stirring piece 8 mutually stagger in the radial direction of the first turning cylinder, the free end of described first stirring piece stretches in the gap between multiple second tin roller, and the free end of described second stirring piece stretches in the gap between multiple first cylinder.
The shape of the present embodiment first cylinder 19 and second tin roller 20 is cylindrical shape, be placed on after on turning cylinder and fix with bolt, second tin roller 20 on second turning cylinder 2 is 3,3 second tin rollers are disposed on the second turning cylinder, the second stirring piece 8 that the second turning cylinder 2 between every 2 second tin rollers is arranged is 2 pieces, the break-through stretch out the side face of turning cylinder in the radial direction of turning cylinder of the second stirring piece; The first cylinder on same first turning cylinder is also 3,3 the first cylinders are disposed on the first turning cylinder, the first stirring piece that the first turning cylinder between every 2 the first cylinders is arranged is 2 pieces, the break-through and stretch out the side face of turning cylinder in the radial direction of turning cylinder of the first stirring piece; Stirring piece is fixedly connected with turning cylinder and the radial distance of stirring piece and turning cylinder is greater than the distance of circumferential cylinder surface to turning cylinder, described stirring piece thick, cylinder can not grind, harder scruff smashes, play auxiliary rolling, first stirring piece is identical with the second stirring piece shape and structure, is all strip.
Also on the first cylinder 19 and the second rolling cylinder 20, multiple groove 7 is provided with in the present embodiment, single groove 7 is arranged along the axis of cylinder, multiple groove interval in the circumference of cylinder is arranged, in turning cylinder rotation process, roll over broken scruff flow out from groove 7, the formation process of groove can draw from existing, such as, dig or abrasive tool moulding etc.
Flow out from the upper end of the first spreading axle lower end and the second spreading axle to stop oarse-grained scruff, abundant pulverizing scruff, as shown in Figure 2, the present embodiment has additional the first barrier sheet 17 and the second barrier sheet 18, described bracket fixing plate 5 is fixed on support two ends, described first barrier sheet 17 and the second barrier sheet 18 are between the bracket fixing plate 5 at support two ends and be connected with bracket fixing plate 5, usually in use, first spreading axle is positioned at below the second spreading axle, therefore the first barrier sheet is fixedly connected with the lower end of the bracket fixing plate 5 at support two ends, second barrier sheet is fixedly connected with the upper end of the bracket fixing plate 5 at support two ends, described first barrier sheet stops the scruff of larger particles to flow out from the lower end of the first spreading axle, ensures that the scruff of larger particles stays stirring area, allows the first spreading axle and the second spreading axle fully pulverize scruff, described second barrier sheet stops the scruff of larger particles to flow out from the upper gap of the second spreading axle, ensures that the scruff of larger particles stays stirring area, allows the first spreading axle and the second spreading axle fully pulverize scruff.
Spacing between described first barrier sheet and the first spreading axle is 0.5mm ~ 2mm, 1mm is selected in this enforcement, spacing between second barrier sheet and the second spreading axle is also 0.5mm ~ 2mm, the present embodiment selects 1mm, can ensure so highly more than 1mm scruff not by, by scruff gear fully pulverize in stirring area; Other first barrier sheet arranges along the axis of the first spreading axle and has identical length with the first spreading axle, equally, second barrier sheet arranges along the axis of the second spreading axle and has identical length with the second spreading axle, such realization realizes comprehensive stop to larger scruff, ensures that larger scruff is in stirring area; First barrier sheet and the second barrier sheet thickness are decided according to the actual requirements.
Embodiment 3
Embodiment 3 is with the difference of embodiment 2, travelling gear 11 in embodiment 3 is formed by multiple gear combination, described travelling gear comprises the first umbrella tooth, the second umbrella tooth meshing with the first umbrella tooth, when coordinating with motor, the output shaft of motor straight down, first umbrella tooth is vertically placed, first umbrella tooth vertically places the placement state of the first umbrella tooth when referring to that the power transmission shaft of the first umbrella tooth is in vertical direction, the power transmission shaft of the first umbrella tooth is connected by sprocket wheel or shaft coupling with motor output shaft, complete power to exchange, second umbrella toe joint drives the first spreading axle after receiving motor power, second spreading axle and shifting shaft rotate, umbrella tooth and umbrella similar, it has a very long power transmission shaft, and when the connection with motor, the power transmission shaft of this umbrella tooth makes the tooth of the first umbrella tooth and motor have certain distance.
Wherein the second bevel gear drives the rotation of the first spreading axle, the second spreading axle and shifting shaft can have multiple implementation, wherein one is: also comprise the first flat tooth and the second flat tooth meshing with the first flat tooth, the 3rd flat tooth, described first flat tooth is connected with the second umbrella tooth, receiving motor power drives the first spreading axle, the second flat tooth and the 3rd flat tooth to rotate, the second flat tooth drive second spreading axle that is connected with the second spreading axle rotates, and the 3rd flat tooth is connected with shifting shaft and drives shifting shaft to rotate; Another kind of embodiment is that the second umbrella tooth is connected with a flat tooth, and flat tooth to be connected with shifting shaft by chain or belt and the first spreading axle, the second spreading axle and to drive it to rotate to carry out spreading.
In order to increase driving torque, reduce driving force and the abrasive forces of umbrella between cog, the present embodiment improves the first umbrella tooth and the second umbrella tooth, the gearratio of the first umbrella tooth and the second umbrella tooth is set to 1:2, like this driving torque is increased and be twice, reduce the frictional force of umbrella between cog simultaneously, improve service life.
Travelling gear in addition in order to coordinate umbrella tooth and flat tooth to form, described support 4 is formed by connecting by vertical rack and horizontal stand, the power transmission shaft of mounted motor and accommodation the first umbrella tooth on vertical rack, horizontal stand two ends are provided with bracket fixing plate, horizontal stand and bracket fixing plate are formed with the cuboid of opening, hold the first spreading axle, the second spreading axle and shifting shaft in cuboid; In mixing engineering, the open region of cuboid is towards scruff inflow side; The support of open region opposite side is arranged recovery basket.
In scruff agitating device, have residue in the stirring area that first spreading axle, the second spreading axle and shifting shaft are formed and enter in travelling gear the phenomenon causing gear stuck, usually adopt the method by travelling gear encapsulates to avoid travelling gear stuck in prior art, but be the increase in encapsulation overhead; The travelling gear that umbrella tooth and umbrella tooth are combined into is adopted in the present embodiment 3, wherein the tooth of umbrella tooth immerses in tin liquor, ensure that motor distance tin liquor has certain distance simultaneously, the tooth of umbrella tooth immerses in tin liquor to be soaked by tin liquor and there will not be stuck phenomenon, do not need to encapsulate travelling gear simultaneously yet, so both solve stuck problem, again reduce use cost.
Be arranged in tin liquor parts in above-mentioned all embodiments all to form with temperature-resistant material manufacture, such as turning cylinder, travelling gear etc.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
It should be noted that in addition, each concrete technical characteristic described in above-mentioned detailed description of the invention, in reconcilable situation, can be combined by any suitable mode, such as, feature in embodiment 1 and embodiment 3, in order to avoid unnecessary repetition, the present invention illustrates no longer separately to various possible combination.In addition, also can be combined between various different embodiment of the present invention, as long as it is without prejudice to thought of the present invention, it should be considered as content disclosed in this invention equally.