CN103552848A - Self-weight turnover plate tray-disassembling and stacking machine - Google Patents
Self-weight turnover plate tray-disassembling and stacking machine Download PDFInfo
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- CN103552848A CN103552848A CN201310555844.8A CN201310555844A CN103552848A CN 103552848 A CN103552848 A CN 103552848A CN 201310555844 A CN201310555844 A CN 201310555844A CN 103552848 A CN103552848 A CN 103552848A
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Abstract
The invention discloses a self-weight turnover plate tray-disassembling and stacking machine and solves the problems of complex structure and high cost as the existing tray-disassembling and stacking machine needs two sets of power devices. The tray-disassembling and stacking machine comprises trays (2) which are arranged on a tray conveyor line (1) and are continuously conveyed; a front portal frame and a rear portal frame are arranged at the front and rear sides of the tray conveyor line (1); a hoisting motor (6) is fixedly arranged at the upright posts of the front portal frame; a power transmission synchronous shaft is connected onto a driving chain wheel shaft of the output shaft of the hoisting motor; a rear hoisting frame power driving chain wheel is arranged at the other end of the power transmission synchronous shaft; the power driving chain wheel is connected with a lower chain wheel arranged on a lower crossbeam of the rear portal frame by a chain; a front left hoisting turnover plate (31) and a front right hoisting turnover plate (32) are positioned at the same horizontal plane with a rear left hoisting turnover plate and a rear right hoisting turnover plate. The action of a tray support plate in the tray disassembling and stacking process can be finished by the self weight of parts, and the self-weight turnover plate tray-disassembling and stacking machine belongs to a tray-disassembling and stacking machine with only one set of power device.
Description
Technical field
The present invention relates to a kind of dish code-disc machine of automatically tearing open using in automation logistic warehousing and storaging delivery system.
Background technology
In automation logistic warehousing and storaging delivery system, tearing dish code-disc machine open is the function device that empty pallet is carried out to automatic stacking and fractionation for realizing, and is an important ring in modern automation logistic storage delivery system.The existing dish code-disc machine of tearing open has gate-type to join electric hoisting swing arm type to tear that the mechanical, electrical moving lifting pneumatic clamps formula of embracing of dish is torn dish machine open and the flexible V shape of electric hoist is torn dish machine open open.Gate-type joins that electric hoisting swing arm type is torn open, code-disc machine principal feature is in conveyer both sides, to take up room littlely, and motor drives completely, generally application in there is no the tiered warehouse facility of source of the gas and remote conveying; Shortcoming is complex structure, and restricted to the height of empty pallet buttress.The advantage that the electric hoist pneumatic clamps formula of embracing is torn dish machine open be while tearing dish open, the regularity of empty pallet buttress is required lower, can automatic calibration pallet inconsistent phenomenon; Shortcoming is that mechanism is complicated, and source of the gas need to be provided, and work tempo is lower.The advantage that the flexible V shape of electric hoist is torn dish machine open is to the regularity of empty pallet buttress, to require lower when tearing dish open; Shortcoming is slower to space requirement maximum, complex structure, work tempo.The existing dish code-disc machine of tearing open is all with two cover engine installations, and complex structure, and cost is also high.
Summary of the invention
The invention provides a kind of deadweight turnover plate type and tear dish code-disc machine open, solved existing tear that dish code-disc machine exists open all need be with two cover engine installation complex structures and the high problem of cost.
The present invention solves above technical matters by the following technical programs:
A kind of deadweight turnover plate type is torn dish code-disc machine open, comprise electric controller and pallet travel line, on pallet travel line, be provided with the pallet of continuous conveying, pallet is comprised of tray panel and three outrigger plates, between two adjacent outrigger plates, be provided with tray bottom groove, portal frame before the front side of pallet travel line is provided with, rear side at pallet travel line is provided with back gantry, on the entablatrance of front portal frame, be provided with upper sprocket wheel, on the cross sill of front portal frame, be provided with lower sprocket, on the column of front portal frame, be fixedly installed lifting motor, the output shaft of lifting motor is connected with lower sprocket by lower chain, lifting frame before being movably set with on front portal frame, on the upper end face of front lifting frame, be provided with top connection seat, on the bottom surface of front lifting frame, be provided with lower adaptor seat, the upper end of lift chains is connected with top connection seat by upper sprocket wheel, the lower end of lift chains is connected with lower adaptor seat by lower sprocket, lifting frame guide rod before being provided with between the entablatrance of front portal frame and cross sill, front lifting frame is socketed by front sleeve and front lifting frame guide rod, on front lifting frame, be respectively arranged with front left lifting turnover panel seat and front right lifting turnover panel seat, front left lifting turnover panel is hinged by front left hinge and front left lifting turnover panel seat, front right lifting turnover panel is hinged by front right hinge and front right lifting turnover panel seat, on the front left column of front lifting frame, be provided with front left and tear dish code-disc transposition strip hole open, in front left, tear open in dish code-disc transposition strip hole and be bolted with front left studdle, on the top, inner side of front left studdle, be provided with front left touching lever support plate, on front left touching lever support plate, be provided with touching lever front left buffering strip hole, the front left end of front touching lever is arranged in touching lever front left buffering strip hole by front left knob spring, on the front right column of front lifting frame, be provided with front right and tear dish code-disc transposition strip hole open, in front right, tear open in dish code-disc transposition strip hole and be bolted with front right studdle, on the top, inner side of front right studdle, be provided with front right touching lever support plate, on front right touching lever support plate, be provided with touching lever front right buffering strip hole, the front right-hand member of front touching lever is arranged in touching lever front right buffering strip hole by front right knob spring, the rear lifting frame Ji Hou touching lever mechanism arranging on back gantry is identical with the front lifting frame Ji Qian touching lever mechanism on front portal frame, on driving chain wheel shaft on the output shaft of lifting motor, be connected with power transmission synchronizing shaft, lifting frame power driven sprockets after the other end of power transmission synchronizing shaft is provided with, this power driven sprockets links together by chain with the lower sprocket arranging on the cross sill of back gantry, the front touching lever arranging in the inner side of front portal frame be the rear touching lever that arranges with inner side at back gantry in same level, the front left lifting turnover panel arranging on front lifting frame and front right lifting turnover panel be with the rear left lifting turnover panel arranging on rear lifting frame and rear right lifting turnover panel in same level.
Two ends at front lifting frame are provided with track adjusting wheel, on front touching lever, be respectively arranged with front left quill and front right quill, in the rear end of front left lifting turnover panel, be provided with front left lifting turnover panel limiting stopper, front left lifting turnover panel limiting stopper coordinates with the bottom face activity of front left lifting turnover panel seat, is provided with lightening hole on outrigger plate.
The invention provides a kind ofly can utilize parts to conduct oneself with dignity to tear open, tray support plate action in code-disc process, only have the pallet of a set of engine installation to tear open, code-disc machine.The present invention compares with existing code-disc machine, during due to lifting, stay bearing plate adopts the action of the insertion of having conducted oneself with dignity, saved a set of engine installation, make electric-motor drive unit reduce to one group by original two groups, not only reduce energy consumption, reduced function unit, and its movement response speed is also fast a lot of than existing equipment; In addition, crane guiding adopts a cylindrical linear rail and deadweight roller to carry out guide-localization, is meeting under the prerequisite of device requirement, and the requirement of processing and assembly precision is reduced greatly.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention in positive apparent direction;
Fig. 2 is the fiting relation figure of touching lever of the present invention and button spring;
Fig. 3 is the structural representation of the present invention in side-looking direction;
Fig. 4 is the fiting relation figure between lifting turnover panel of the present invention and touching lever;
Fig. 5 is the fiting relation figure between lifting turnover panel of the present invention and pallet.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is described in detail:
A kind of deadweight turnover plate type is torn dish code-disc machine open, comprise electric controller and pallet travel line 1, on pallet travel line 1, be provided with the pallet 2 of continuous conveying, pallet 2 is comprised of tray panel 38 and three outrigger plates 39, between two adjacent outrigger plates 39, be provided with tray bottom groove 37, before the front side of pallet travel line 1 is provided with, portal frame 3, be provided with back gantry 16, two portal frame correspondences arrange to form and tear dish code-disc work area open at the rear side of pallet travel line 1, on the entablatrance of front portal frame 3, be provided with upper sprocket wheel 9, on the cross sill 5 of front portal frame 3, be provided with lower sprocket 7, on the column of front portal frame 3, be fixedly installed lifting motor 6, drive sprocket on the output shaft of lifting motor 6 is connected with lower sprocket 7 by lower chain 8, on front portal frame 3, be movably set with front lifting frame 4 moving up and down, on the upper end face of front lifting frame 4, be provided with top connection seat 11, on the bottom surface of front lifting frame 4, be provided with lower adaptor seat 12, the upper end of lift chains 10 is connected with top connection seat 11 by upper sprocket wheel 9, the lower end of lift chains 10 is connected with lower adaptor seat 12 by lower sprocket 7, under the control of electric controller, lifting motor 6 just, reverse turn, before driving, lifting frame 4 rises or declines along the front lifting frame guide rod 15 on front portal frame 3, lifting frame guide rod 15 before being provided with between the entablatrance of front portal frame 3 and cross sill 5, front lifting frame 4 is by front sleeve 14 and front lifting frame guide rod 15 sockets, on front lifting frame 4, be respectively arranged with front left lifting turnover panel seat 29 and front right lifting turnover panel seat 30, front left lifting turnover panel 31 is hinged by front left hinge 33 and front left lifting turnover panel seat 29, front right lifting turnover panel 32 is hinged by front right hinge and front right lifting turnover panel seat 30, front left lifting turnover panel 31 and front right lifting turnover panel 32 under normality state in horizontality, on the front left column of front lifting frame 4, be provided with front left and tear dish code-disc transposition strip hole 17 open, in front left, tear open in dish code-disc transposition strip hole 17 and be bolted with front left studdle 19, on the top, inner side of front left studdle 19, be provided with front left touching lever support plate 21, on front left touching lever support plate 21, be provided with touching lever front left buffering strip hole 26, the front left end of front touching lever 23 is arranged in touching lever front left buffering strip hole 26 by front left knob spring 24, on the front right column of front lifting frame 4, be provided with front right and tear dish code-disc transposition strip hole 18 open, in front right, tear open in dish code-disc transposition strip hole 18 and be bolted with front right studdle 20, on the top, inner side of front right studdle 20, be provided with front right touching lever support plate 22, on front right touching lever support plate 22, be provided with touching lever front right buffering strip hole, the front right-hand member of front touching lever 23 is arranged in touching lever front right buffering strip hole by front right knob spring 25, the rear lifting frame Ji Hou touching lever mechanism arranging on back gantry 16 is identical with the front lifting frame 4 Ji Qian touching lever mechanisms on front portal frame 3, on driving chain wheel shaft on the output shaft of lifting motor 6, be connected with power transmission synchronizing shaft, lifting frame power driven sprockets after the other end of power transmission synchronizing shaft is provided with, this power driven sprockets links together by chain with the lower sprocket arranging on the cross sill of back gantry, the front touching lever 23 arranging in the inner side of front portal frame 3 be the rear touching lever that arranges with inner side at back gantry in same level, the front left lifting turnover panel 31 arranging on front lifting frame 4 and front right lifting turnover panel 32 be with the rear left lifting turnover panel arranging on rear lifting frame and rear right lifting turnover panel in same level.
At the two ends of front lifting frame 4, be provided with track adjusting wheel 13, on front touching lever 23, be respectively arranged with front left quill 27 and front right quill 28, in the rear end of front left lifting turnover panel 31, be provided with front left lifting turnover panel limiting stopper 34, front left lifting turnover panel limiting stopper 34 coordinates with the bottom face activity of front left lifting turnover panel seat 29, is provided with lightening hole 40 on outrigger plate 39.
The dish working process of tearing open of the present invention:
Front left studdle 19 is adjusted to the extreme higher position that front left is torn dish code-disc transposition strip hole 17 open, front right studdle 20 is adjusted to the extreme higher position that front right is torn dish code-disc transposition strip hole 18 open, simultaneously, also the rear left studdle on back gantry 16 is adjusted to rear left and torn open the extreme higher position of dish code-disc transposition strip hole, rear right studdle is adjusted to the extreme higher position that rear right is torn dish code-disc transposition strip hole open, make front touching lever 23 and rear touching lever tear dish control position open in same level, now, front lifting frame 4 and rear lifting frame are in a high position, front left lifting turnover panel 31, front right lifting turnover panel 32, rear left lifting turnover panel and rear right lifting turnover panel are all in horizontality, on these four lifting turnover panels, be provided with pallet 35 No. 1, on No. 1 pallet 35, be provided with No. 2 pallet 36, on No. 2 pallets 36, be provided with the pallet that other pile becomes a pile, electric controller is controlled lifting motor 6 forwards, front lifting frame 4 and rear lifting frame are synchronously declined, when dropping to front left lifting turnover panel 31, contact with front touching lever 23 with front right lifting turnover panel 32, when rear left lifting turnover panel contacts with rear touching lever with rear right lifting turnover panel, front lifting frame 4 and rear lifting frame continue synchronous decline, at this moment, front left lifting turnover panel 31 and front right lifting turnover panel 32 obstructions due to front touching lever 23 will be overturn forward around hinge separately.The front left lifting turnover panel 31 of take below describes as example, after the top of front left lifting turnover panel 31 turns to along the tray bottom groove 37 of No. 2 pallets 36 and contacts with the tray panel 38 of No. 2 pallets 36, front lifting frame 4 and rear lifting frame continue the synchronous segment distance that declines, this segment distance declining, make the knob spring stress deformation at front touching lever 23 two ends, and the top of left lifting turnover panel 31 is deviate from completely from the tray bottom groove 37 of No. 1 pallet 35, because the top of left lifting turnover panel 31 is left after tray panel 38 contacts of No. 1 pallet 35, under the combined action of the deadweight of lifting turnover panel and knob spring restoring force, tray bottom groove along No. 2 pallets 36 returns to horizontality, at this moment four lifting turnover panels by No. 2 pallets more than 36 pallets pile up and hold, this Time Controller is controlled lifting motor 6 reversions, pallet by No. 2 pallets more than 36 is piled up picking-up, pallet travel line 1 is transported No. 1 pallet 35 splitting out, repeat above process, successively No. 2 pallets and above pallet thereof are split one by one.
Code-disc working process of the present invention is as follows:
Front left studdle 19 is adjusted to the extreme lower position that front left is torn dish code-disc transposition strip hole 17 open, front right studdle 20 is adjusted to the extreme lower position that front right is torn dish code-disc transposition strip hole 18 open, simultaneously, also the rear left studdle on back gantry 16 is adjusted to rear left and torn open the extreme lower position of dish code-disc transposition strip hole, rear right studdle is adjusted to the extreme lower position that rear right is torn dish code-disc transposition strip hole open, make front touching lever 23 and rear touching lever at the code-disc control position of same level, in whole code-disc process, front touching lever 23 and rear touching lever do not participate in work.Front lifting frame 4 and the rear lifting frame position that mediates, front left lifting turnover panel 31, front right lifting turnover panel 32, rear left lifting turnover panel and rear right lifting turnover panel are all in horizontality, on these four lifting turnover panels, be provided with pallet 41 No. 3, at this moment, pallet travel line 1 has been transported to No. 2 pallets 36 the code-disc position of No. 3 pallet 41 belows, at this moment, electric controller is controlled lifting motor 6 forwards, front lifting frame 4 and rear lifting frame are synchronously declined, top when front left lifting turnover panel 31, the top of front right lifting turnover panel 32, after the top of the top of rear left lifting turnover panel and rear right lifting turnover panel contacts with the tray panel 38 of No. 2 pallets 36 simultaneously, four lifting turnover panels overturn along the tray bottom groove 37 of No. 3 pallets 41 simultaneously, front lifting frame 4 and rear lifting frame continue synchronous decline, until the top of four lifting turnover panels departs from the tray panel 38 of No. 2 pallets 36 and drops to tray panel 38 positions lower than No. 2 pallets 36, front lifting frame 4 controlled by controller and rear lifting frame stops declining, at this moment, four lifting turnover panels tray bottom groove along No. 2 pallets 36 under the effect of deadweight returns to level attitude, front lifting frame 4 controlled by controller and rear lifting frame rises, complete the task of 36 yards to No. 3 pallet 41 belows of No. 2 pallets, meanwhile, pallet travel line 1 has been transported to No. 1 pallet 35 the code-disc position of No. 2 pallet 36 belows, repeat above process by 35 yards to No. 2 pallet 36 belows of No. 1 pallet.
Claims (2)
1. a deadweight turnover plate type is torn dish code-disc machine open, comprise electric controller and pallet travel line (1), on pallet travel line (1), be provided with the pallet (2) of continuous conveying, pallet (2) is comprised of tray panel (38) and three outrigger plates (39), between adjacent two outrigger plates (39), be provided with tray bottom groove (37), in the front side of pallet travel line (1), be provided with front portal frame (3), rear side at pallet travel line (1) is provided with back gantry (16), on the entablatrance of front portal frame (3), be provided with upper sprocket wheel (9), on the cross sill (5) of front portal frame (3), be provided with lower sprocket (7), on the column of front portal frame (3), be fixedly installed lifting motor (6), the output shaft of lifting motor (6) is connected with lower sprocket (7) by lower chain (8), on front portal frame (3), be movably set with front lifting frame (4), on the upper end face of front lifting frame (4), be provided with top connection seat (11), on the bottom surface of front lifting frame (4), be provided with lower adaptor seat (12), the upper end of lift chains (10) is connected with top connection seat (11) by upper sprocket wheel (9), the lower end of lift chains (10) is connected with lower adaptor seat (12) by lower sprocket (7), between the entablatrance of front portal frame (3) and cross sill (5), be provided with front lifting frame guide rod (15), front lifting frame (4) is by front sleeve (14) and front lifting frame guide rod (15) socket, it is characterized in that, on front lifting frame (4), be respectively arranged with front left lifting turnover panel seat (29) and front right lifting turnover panel seat (30), front left lifting turnover panel (31) is hinged by front left hinge (33) and front left lifting turnover panel seat (29), front right lifting turnover panel (32) is hinged by front right hinge and front right lifting turnover panel seat (30), on the front left column of front lifting frame (4), be provided with front left and tear dish code-disc transposition strip hole (17) open, in front left, tear open in dish code-disc transposition strip hole (17) and be bolted with front left studdle (19), on the top, inner side of front left studdle (19), be provided with front left touching lever support plate (21), on front left touching lever support plate (21), be provided with touching lever front left buffering strip hole (26), the front left end of front touching lever (23) is arranged in touching lever front left buffering strip hole (26) by front left knob spring (24), on the front right column of front lifting frame (4), be provided with front right and tear dish code-disc transposition strip hole (18) open, in front right, tear open in dish code-disc transposition strip hole (18) and be bolted with front right studdle (20), on the top, inner side of front right studdle (20), be provided with front right touching lever support plate (22), on front right touching lever support plate (22), be provided with touching lever front right buffering strip hole, the front right-hand member of front touching lever (23) is arranged in touching lever front right buffering strip hole by front right knob spring (25), at back gantry (16), the upper rear lifting frame Ji Hou touching lever mechanism arranging is identical with front lifting frame (4) the Ji Qian touching lever mechanism on front portal frame (3), on driving chain wheel shaft on the output shaft of lifting motor (6), be connected with power transmission synchronizing shaft, lifting frame power driven sprockets after the other end of power transmission synchronizing shaft is provided with, this power driven sprockets links together by chain with the lower sprocket arranging on the cross sill of back gantry, the front touching lever (23) arranging in the inner side of front portal frame (3) be the rear touching lever that arranges with inner side at back gantry in same level, the upper front left lifting turnover panel (31) arranging of front lifting frame (4) and front right lifting turnover panel (32) be with the rear left lifting turnover panel arranging on rear lifting frame and rear right lifting turnover panel in same level.
2. a kind of deadweight turnover plate type according to claim 1 is torn dish code-disc machine open, it is characterized in that, at the two ends of front lifting frame (4), be provided with track adjusting wheel (13), on front touching lever (23), be respectively arranged with front left quill (27) and front right quill (28), in the rear end of front left lifting turnover panel (31), be provided with front left lifting turnover panel limiting stopper (34), front left lifting turnover panel limiting stopper (34) coordinates with the bottom face activity of front left lifting turnover panel seat (29), is provided with lightening hole (40) on outrigger plate (39).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310555844.8A CN103552848B (en) | 2013-11-09 | 2013-11-09 | Self-weight turnover plate tray-disassembling and stacking machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310555844.8A CN103552848B (en) | 2013-11-09 | 2013-11-09 | Self-weight turnover plate tray-disassembling and stacking machine |
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| CN103552848A true CN103552848A (en) | 2014-02-05 |
| CN103552848B CN103552848B (en) | 2015-06-17 |
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| CN201310555844.8A Active CN103552848B (en) | 2013-11-09 | 2013-11-09 | Self-weight turnover plate tray-disassembling and stacking machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107381067A (en) * | 2017-07-14 | 2017-11-24 | 河南中烟工业有限责任公司 | Code-disc machine |
| CN107804713A (en) * | 2017-11-08 | 2018-03-16 | 湘潭大学 | A kind of logistics tray pile is with tearing stack device open |
| CN110371692A (en) * | 2019-08-07 | 2019-10-25 | 哈尔滨博实自动化股份有限公司 | A kind of unstacker |
| CN110371621A (en) * | 2019-08-07 | 2019-10-25 | 哈尔滨博实自动化股份有限公司 | De-stacking production line |
| CN112357426A (en) * | 2020-10-24 | 2021-02-12 | 东杰智能科技集团股份有限公司 | Pallet cargo transferring and falling machine with unlimited transferred cargo height |
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| CN203558570U (en) * | 2013-11-09 | 2014-04-23 | 山西东杰智能物流装备股份有限公司 | Dead-weight flip plate type pallet separating and stacking machine |
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| US4701092A (en) * | 1985-02-15 | 1987-10-20 | Yarbrough'o Machine Shop | Pallet dispenser |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107381067A (en) * | 2017-07-14 | 2017-11-24 | 河南中烟工业有限责任公司 | Code-disc machine |
| CN107804713A (en) * | 2017-11-08 | 2018-03-16 | 湘潭大学 | A kind of logistics tray pile is with tearing stack device open |
| CN107804713B (en) * | 2017-11-08 | 2019-10-11 | 湘潭大学 | A kind of logistics tray pile and tear stack device open |
| CN110371692A (en) * | 2019-08-07 | 2019-10-25 | 哈尔滨博实自动化股份有限公司 | A kind of unstacker |
| CN110371621A (en) * | 2019-08-07 | 2019-10-25 | 哈尔滨博实自动化股份有限公司 | De-stacking production line |
| CN112357426A (en) * | 2020-10-24 | 2021-02-12 | 东杰智能科技集团股份有限公司 | Pallet cargo transferring and falling machine with unlimited transferred cargo height |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103552848B (en) | 2015-06-17 |
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Address after: 030008 Shanxi province Taiyuan Xinlan Road No. 51 Patentee after: Dongjie Intelligent Technology Group Co.,Ltd. Address before: 030008 Shanxi province Taiyuan Xinlan Road No. 51 Patentee before: SHANXI ORIENTAL MATERIAL HANDLING Co.,Ltd. |