CN103551520A - Energy-saving efficient salt core melting-casting furnace - Google Patents
Energy-saving efficient salt core melting-casting furnace Download PDFInfo
- Publication number
- CN103551520A CN103551520A CN201310577435.8A CN201310577435A CN103551520A CN 103551520 A CN103551520 A CN 103551520A CN 201310577435 A CN201310577435 A CN 201310577435A CN 103551520 A CN103551520 A CN 103551520A
- Authority
- CN
- China
- Prior art keywords
- vacuum
- salt core
- melting
- stirring
- energy
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Abstract
The invention provides an energy-saving efficient salt core melting-casting furnace, comprising a vacuum mechanism, a melting mechanism and a control mechanism, wherein the vacuum mechanism is provided with a vacuum furnace housing, a vacuum furnace cover and a sight glass; the melting mechanism is provided with an induction heating coil, a support and a stainless steel melting boiler; the stirring mechanism is provided with a stirring rack, a stirring rod and a stirring motor; the control mechanism is provided with a dumping control rod, a vacuum control valve, a rotary table and a rotary table control pedal; a plurality of work positions are arranged on the rotary table and a plurality of salt core dies can be arranged on the work positions; a vacuum furnace housing is adopted so that the stainless steel melting boiler and the salt core dies are melted and subjected to vacuum casting in a vacuum atmosphere; as a result, the quality of the salt core products is guaranteed; induction heating is adopted to heat the stainless steel melting boiler and the stirring rod so that a salt core material is melted; consequently, the energy is saved and the working efficiency is improved; the stirring rod is adopted to stirring and mixing in the casting process so that the quality of product is ensured; the rotary table with a plurality of work positions is adopted to hold the salt core dies, so that the utilization rate and the yield of the vacuum melting-casting furnace are improved; and therefore, the cost is saved.
Description
Technical field
The present invention relates to aluminium alloy casting field, especially a kind of energy-saving and high efficient salt core casting furnace.
Background technology
Automobile turbocharger is the energy-saving and emission-reduction product that improves automobile dynamic quality, the market demand is in continuous growth, the coolant flow channel of its aluminium alloy compressor casing product need to be used salt core, but salt core is made the compacting sintering method that all adopts, complex process, operation are many, power consumption, consumptive material, consumption are artificial, and cost is high.
Summary of the invention
For above problem, the invention provides a kind of energy-saving and high efficient salt core casting furnace, improve production capacity, quality is good, cost is low.
According to a kind of energy-saving and high efficient salt of the present invention core casting furnace, comprise vacuum mechanism, melting mechanism, rabbling mechanism, controlling organization.
Described vacuum mechanism is provided with vacuum drying oven housing 2, is provided with vacuum bell 4 on vacuum drying oven housing 2, is provided with visor 3, uncaps 1 on vacuum bell 4.
Described melting mechanism is provided with induction heating circle 9, and the arranged outside of induction heating circle 9 has support 13, is provided with stainless steel fusion boiler 8 in induction heating circle 9, and vacuum drying oven housing 2 one sides are provided with water cooled electrode 11, water-cooled cable 19.
Described rabbling mechanism is provided with puddle support 12, is provided with stirring rod 15, stirring wheel 14, belt 16 in puddle support 12, is also provided with stirring motor 17 on puddle support 12.
Described controlling organization is provided with topples over control lever 0, vacuum control valve 18, turntable 10, turntable control pedal 7, is provided with salt core mold 5 on turntable 10, be provided with cup 6 in salt core mold 5, on described turntable 10, be provided with a plurality of stations, can arrange and overpay salt core mold 5.
The present invention adopts vacuum drying oven housing to make stainless steel fusion boiler, salt core mold in vacuum atmosphere, carry out melting, vacuum casting, has not only improved melting speed, has also guaranteed the quality of salt core product, reduces production process; Adopt eddy-current heating to carry out heating and melting salt core material to stainless steel fusion boiler, stirring rod, not only improve work efficiency also energy-conservation; The rabbling mechanism that employing is arranged on support is uniformly mixed at melting, casting cycle the material of different densities in salt core, guarantees that product material content is well-balanced, and intensity is good; Adopt multi-station turning table to place salt core mold, improved utilization rate and the production capacity of vacuum casting furnace, cost-saving.
Figure of description
Fig. 1 is structural representation of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is further illustrated.
In Fig. 1, comprise topple over control lever 0, uncap 1, vacuum drying oven housing 2, visor 3, vacuum bell 4, salt core mold 5, cup 6, turntable control pedal 7, stainless steel fusion boiler 8, induction heating circle 9, turntable 10, water cooled electrode 11, puddle support 12, support 13, stirring wheel 14, stirring rod 15, belt 16, stirring motor 17, vacuum control valve 18 etc.
Shown in Fig. 1, the present invention is a kind of energy-saving and high efficient salt core casting furnace, comprises vacuum mechanism, melting mechanism, mixer mechanism, controlling organization.
Described vacuum mechanism comprises vacuum drying oven housing 2, vacuum bell 4, visor 3, uncaps 1, and vacuum bell 4 is arranged on vacuum drying oven housing 2, and visor 3 is arranged on vacuum bell 4, uncaps and is arranged at vacuum bell 4 front sides 1.
Described melting mechanism comprises induction heating circle 9, support 13, water cooled electrode 11, water-cooled cable 19, induction heating circle 9 is arranged in support 13, stainless steel fusion boiler 8 is arranged in induction heating circle 9, water cooled electrode 11 is arranged at a side of vacuum drying oven housing 2, one end is connected with induction heating circle 9, support 13, and the other end is connected with water-cooled cable 19.
Described rabbling mechanism comprises puddle support 12, stirring rod 15, stirring wheel 14, belt 16 stirring motors 17, puddle support 12 is arranged on support 13, stirring rod 15 is arranged in puddle support 12, stirring wheel 14 is arranged in stirring rod 15, stirring motor 17 is arranged on puddle support 12, and belt 16 connects stirring wheel 14 and stirring motor 17.
Described controlling organization comprises topples over control lever 0, vacuum control valve 18, turntable 10, turntable control pedal 7, salt core mold 5, cup 6, the one end of toppling over control lever 0 is connected with the outer end of water cooled electrode 11, the side that vacuum control valve 18 is arranged at vacuum drying oven housing 2 is connected with vavuum pump, turntable 10 is arranged in vacuum drying oven housing 2, be placed in bottom, on described turntable 10, be provided with a plurality of stations, can arrange and overpay salt core mold 5, turntable control pedal 7 is arranged at the bottom outside of vacuum drying oven housing 2, be connected with turntable 10, cup 6 is arranged in salt core mold 5, salt core mold 5 is arranged on turntable 10.
When the present invention uses, many salt core material that prepare are put into stainless steel fusion boiler, overpaying salt core mold, be placed on turntable, close vacuum bell, open vacuum control valve, with induction heating circle, stainless steel fusion boiler, stirring rod are carried out to heating and melting salt core material, after melting, by the stirring rod being arranged on support, the salt core material of melting is uniformly mixed, and cast under stirring, after the one pair of salt core mold of casting, trample turntable control pedal, next pays salt core mold to continue casting again, and production capacity is high, cost-saving.
Claims (3)
1. an energy-saving and high efficient salt core casting furnace, is characterized in that: comprise vacuum mechanism, melting mechanism, rabbling mechanism, controlling organization;
Described vacuum mechanism is provided with vacuum drying oven housing (2), is provided with vacuum bell (4) on vacuum drying oven housing (2), is provided with visor (3), uncaps (1) on vacuum bell (4);
Described melting mechanism is provided with induction heating circle (9), the arranged outside of induction heating circle (9) has support (13), in induction heating circle (9), be provided with stainless steel fusion boiler (8), vacuum drying oven housing (2) one sides are provided with water cooled electrode (11), water-cooled cable (19);
Described rabbling mechanism is provided with puddle support (12), is provided with stirring rod (15), stirring wheel (14), belt (16) in puddle support (12);
Described controlling organization is provided with topples over control lever (0), vacuum control valve (18), turntable (10), turntable control pedal (7), on turntable (10), be provided with salt core mold (5), in salt core mold (5), be provided with cup (6).
2. according to right, want a kind of energy-saving and high efficient salt core casting furnace described in 1, it is characterized in that: on the puddle support in described rabbling mechanism (12), be provided with stirring motor (17).
3. according to right, want a kind of energy-saving and high efficient salt core casting furnace described in 1, it is characterized in that: described turntable is provided with a plurality of stations on (10), can arrange and overpay salt core mold (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310577435.8A CN103551520B (en) | 2013-11-14 | 2013-11-14 | Energy-saving and high efficient salt core casting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310577435.8A CN103551520B (en) | 2013-11-14 | 2013-11-14 | Energy-saving and high efficient salt core casting furnace |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103551520A true CN103551520A (en) | 2014-02-05 |
| CN103551520B CN103551520B (en) | 2016-08-17 |
Family
ID=50005969
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310577435.8A Active CN103551520B (en) | 2013-11-14 | 2013-11-14 | Energy-saving and high efficient salt core casting furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103551520B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104676603A (en) * | 2015-01-27 | 2015-06-03 | 上海煜工环保科技有限公司 | U-shaped bottom-hanging type ash and slag melting treatment device |
| CN104707970A (en) * | 2015-03-09 | 2015-06-17 | 江苏省沙钢钢铁研究院有限公司 | Vacuum casting system for manufacturing of mother alloy |
| CN104801675A (en) * | 2015-04-27 | 2015-07-29 | 无锡蠡湖增压技术股份有限公司 | Fast molten salt furnace |
| CN106077500A (en) * | 2016-06-08 | 2016-11-09 | 中国船舶重工集团公司第七二五研究所 | A kind of heating furnace for the preheating of high temperature alloy precision casting shell and insulation |
| CN110586880A (en) * | 2019-10-29 | 2019-12-20 | 江苏巨益机电有限公司 | Electric heating tilting type refined tellurium continuous casting device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008157501A (en) * | 2006-12-21 | 2008-07-10 | Shinko Electric Co Ltd | Vacuum melting device |
| CN101539365A (en) * | 2009-04-27 | 2009-09-23 | 北京航空航天大学 | Smelting furnace with mechanical agitation and high-energy ultrasonic processing and smelting method thereof |
| CN202072749U (en) * | 2011-04-03 | 2011-12-14 | 赣州科力稀土新材料有限公司 | Device for producing rare earth alloy semi-continuously |
| CN102925774A (en) * | 2012-10-19 | 2013-02-13 | 太原理工大学 | Preparation method of Ca (Calcium) and Ho (Holmium)-doped Mg (Magnesium) alloy |
| CN203508932U (en) * | 2013-11-14 | 2014-04-02 | 邵宏 | Energy-saving high-efficiency salt core smelting furnace |
-
2013
- 2013-11-14 CN CN201310577435.8A patent/CN103551520B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008157501A (en) * | 2006-12-21 | 2008-07-10 | Shinko Electric Co Ltd | Vacuum melting device |
| CN101539365A (en) * | 2009-04-27 | 2009-09-23 | 北京航空航天大学 | Smelting furnace with mechanical agitation and high-energy ultrasonic processing and smelting method thereof |
| CN202072749U (en) * | 2011-04-03 | 2011-12-14 | 赣州科力稀土新材料有限公司 | Device for producing rare earth alloy semi-continuously |
| CN102925774A (en) * | 2012-10-19 | 2013-02-13 | 太原理工大学 | Preparation method of Ca (Calcium) and Ho (Holmium)-doped Mg (Magnesium) alloy |
| CN203508932U (en) * | 2013-11-14 | 2014-04-02 | 邵宏 | Energy-saving high-efficiency salt core smelting furnace |
Non-Patent Citations (1)
| Title |
|---|
| 牛春匀: "《实用飞机复合材料结构设计与制造》", 30 November 2010, article "实用飞机复合材料结构设计与制造", pages: 127-131 * |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104676603A (en) * | 2015-01-27 | 2015-06-03 | 上海煜工环保科技有限公司 | U-shaped bottom-hanging type ash and slag melting treatment device |
| CN104707970A (en) * | 2015-03-09 | 2015-06-17 | 江苏省沙钢钢铁研究院有限公司 | Vacuum casting system for manufacturing of mother alloy |
| CN104801675A (en) * | 2015-04-27 | 2015-07-29 | 无锡蠡湖增压技术股份有限公司 | Fast molten salt furnace |
| CN106077500A (en) * | 2016-06-08 | 2016-11-09 | 中国船舶重工集团公司第七二五研究所 | A kind of heating furnace for the preheating of high temperature alloy precision casting shell and insulation |
| CN110586880A (en) * | 2019-10-29 | 2019-12-20 | 江苏巨益机电有限公司 | Electric heating tilting type refined tellurium continuous casting device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103551520B (en) | 2016-08-17 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103551520A (en) | Energy-saving efficient salt core melting-casting furnace | |
| CN204122726U (en) | A kind of preparation facilities of easy metal semi-solid slurry | |
| CN202869229U (en) | Multifunctional semi-continuous vacuum induction melting and casting furnace | |
| CN103575102A (en) | Multipurpose semicontinuous vacuum induction casting furnace | |
| CN202779688U (en) | Device for preparing metal semi-solid slurry | |
| CN202921873U (en) | Cycle type amorphous mother alloy vacuum sensing melting-casting furnace | |
| CN203508932U (en) | Energy-saving high-efficiency salt core smelting furnace | |
| CN104801675A (en) | Fast molten salt furnace | |
| CN204584196U (en) | A kind of molten salt furnace fast | |
| CN208644026U (en) | A kind of brake pump casting mould pouring device | |
| CN103658567A (en) | Device and method for casting anode plate copper mold through rotary anode furnace | |
| CN108106428B (en) | High-efficient casting smelting furnace | |
| CN203304555U (en) | Line-frequency induction horizontal continuous casting furnace for casting CrZrCu alloy under non-vacuum condition | |
| CN2843670Y (en) | Electric heating temperature preserver for low-pressure casting | |
| CN202539547U (en) | Movable ladle baking oven | |
| CN208945144U (en) | A kind of casting forging device for metal pan manufacture | |
| CN203464705U (en) | Smelting pouring furnace | |
| CN204148498U (en) | The baking bag attemperator of cast steel bottom pour ladle | |
| CN203265599U (en) | Platinum rhodium precious metal casting water-cooling device with exertion of electromagnetic field | |
| CN202934115U (en) | Electrolytic copper powder anode plate casting device | |
| CN202683971U (en) | High-strength aluminum alloy hub die | |
| CN205702448U (en) | Sensing heating, vacuum quick quenching furnace | |
| CN202562296U (en) | Nitrogen isolation protection device in intermediate frequency furnace for producing vanadium and nitrogen alloys | |
| CN203649337U (en) | Device for casting anode plate copper mould by using rotary anode furnace | |
| CN102974792A (en) | Smelting ingot casting production line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20160627 Address after: 214073 Jiangsu City, Wuxi Province, South Long District Sunshine City Garden B District, No. 306, No. 1 Applicant after: Wuxi setting sun health Science and Technology Ltd. Address before: 602, room 24, Jinxing garden, Hongxing South Road, Nanchang District, Jiangsu, Wuxi, 214073 Applicant before: Shao Hong |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170315 Address after: 214124 Wuxi Development Zone, Binhu, China Huayi Road, No. 2, No. Patentee after: WUXI LUHU CORPORATION LIMITED Address before: 214073 Jiangsu City, Wuxi Province, South Long District Sunshine City Garden B District, No. 306, No. 1 Patentee before: Wuxi setting sun health Science and Technology Ltd. |
|
| CP02 | Change in the address of a patent holder | ||
| CP02 | Change in the address of a patent holder |
Address after: 214000 2 Tianzhu Road, Hudai Town, Binhu District, Wuxi City, Jiangsu Province Patentee after: WUXI LIHU Corp.,Ltd. Address before: 214124 No.2 Huayi Road, Binhu Development Zone, Wuxi City, Jiangsu Province Patentee before: WUXI LIHU Corp.,Ltd. |