CN203508932U - Energy-saving high-efficiency salt core smelting furnace - Google Patents
Energy-saving high-efficiency salt core smelting furnace Download PDFInfo
- Publication number
- CN203508932U CN203508932U CN201320728320.XU CN201320728320U CN203508932U CN 203508932 U CN203508932 U CN 203508932U CN 201320728320 U CN201320728320 U CN 201320728320U CN 203508932 U CN203508932 U CN 203508932U
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- Prior art keywords
- vacuum
- salt core
- turntable
- stirring
- energy
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- Expired - Lifetime
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- 150000003839 salts Chemical group 0.000 title claims abstract description 39
- 238000003723 Smelting Methods 0.000 title abstract 3
- 238000003756 stirring Methods 0.000 claims abstract description 30
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 238000005266 casting Methods 0.000 claims abstract description 15
- 230000006698 induction Effects 0.000 claims abstract description 14
- 230000004927 fusion Effects 0.000 claims abstract description 13
- 239000010935 stainless steel Substances 0.000 claims abstract description 11
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 11
- 238000001291 vacuum drying Methods 0.000 claims description 14
- 238000002844 melting Methods 0.000 claims description 13
- 230000008018 melting Effects 0.000 claims description 13
- 230000008520 organization Effects 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 239000011162 core material Substances 0.000 abstract description 6
- 239000011521 glass Substances 0.000 abstract 1
- 239000000203 mixture Substances 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002826 coolant Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
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- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The utility model discloses an energy-saving high-efficiency salt core smelting furnace, comprising a vacuum mechanism, a fusion mechanism, a stirring mechanism and a control mechanism, wherein a vacuum furnace shell, a vacuum furnace lid and a sight glass are arranged on the vacuum mechanism; an induction heating coil, a bracket and a stainless steel fusion pot are arranged on the fusion mechanism; a stirring rack, a stirring rod and a stirring motor are arranged on the stirring mechanism; a dumping control rod, a vacuum control valve, a turntable and a turntable control pedal are arranged on the control mechanism; a plurality of stations are arranged on the turntable; a plurality of pairs of salt core dies can be arranged. The stainless steel fusion pot and the salt core dies are fused and cast in vacuum in the vacuum atmosphere by using the vacuum furnace shell, so that the quality of a salt core product is ensured. The stainless steel fusion pot and the stirring rod are heated to fuse the salt core material by adopting an induction heating mode, so that not only is the work efficiency improved, but also energy is saved. The stirring rod is adopted to stir and mix in the casting process, so that the product quality is ensured. A multi-station turntable is adopted to place the salt core dies, so that the utilization rate and the capacity of the vacuum smelting furnace are improved, and the cost is saved.
Description
Technical field
The utility model relates to aluminium alloy casting field, especially a kind of energy-saving and high efficient salt core casting furnace.
Background technology
Automobile turbocharger is the energy-saving and emission-reduction product that improves automobile dynamic quality, the market demand is in continuous growth, the coolant flow channel of its aluminium alloy compressor casing product need to be used salt core, but salt core is made the compacting sintering method that all adopts, complex process, operation are many, power consumption, consumptive material, consumption are artificial, and cost is high.
Utility model content
For above problem, the utility model provides a kind of energy-saving and high efficient salt core casting furnace, improves production capacity, quality is good, and cost is low.
According to a kind of energy-saving and high efficient salt of the utility model core casting furnace, comprise vacuum mechanism, melting mechanism, rabbling mechanism, controlling organization.
Described vacuum mechanism is provided with vacuum drying oven housing 2, is provided with vacuum bell 4 on vacuum drying oven housing 2, is provided with visor 3, uncaps 1 on vacuum bell 4.
Described melting mechanism is provided with induction heating circle 9, and the arranged outside of induction heating circle 9 has support 13, is provided with stainless steel fusion boiler 8 in induction heating circle 9, and vacuum drying oven housing 2 one sides are provided with water cooled electrode 11, water-cooled cable 19.
Described rabbling mechanism is provided with puddle support 12, is provided with stirring rod 15, stirring wheel 14, belt 16 in puddle support 12, is also provided with stirring motor 17 on puddle support 12.
Described controlling organization is provided with topples over control lever 0, vacuum control valve 18, turntable 10, turntable control pedal 7, is provided with salt core mold 5 on turntable 10, be provided with cup 6 in salt core mold 5, on described turntable 10, be provided with a plurality of stations, can arrange and overpay salt core mold 5.
The utility model adopts vacuum drying oven housing to make stainless steel fusion boiler, salt core mold in vacuum atmosphere, carry out melting, vacuum casting, has not only improved melting speed, has also guaranteed the quality of salt core product, reduces production process; Adopt eddy-current heating to carry out heating and melting salt core material to stainless steel fusion boiler, stirring rod, not only improve work efficiency also energy-conservation; The rabbling mechanism that employing is arranged on support is uniformly mixed at melting, casting cycle the material of different densities in salt core, guarantees that product material content is well-balanced, and intensity is good; Adopt multi-station turning table to place salt core mold, improved utilization rate and the production capacity of vacuum casting furnace, cost-saving.
Figure of description
Fig. 1 is structural representation of the present utility model.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is further illustrated.
In Fig. 1, comprise topple over control lever 0, uncap 1, vacuum drying oven housing 2, visor 3, vacuum bell 4, salt core mold 5, cup 6, turntable control pedal 7, stainless steel fusion boiler 8, induction heating circle 9, turntable 10, water cooled electrode 11, puddle support 12, support 13, stirring wheel 14, stirring rod 15, belt 16, stirring motor 17, vacuum control valve 18 etc.
Shown in Fig. 1, the utility model is a kind of energy-saving and high efficient salt core casting furnace, comprises vacuum mechanism, melting mechanism, mixer mechanism, controlling organization.
Described vacuum mechanism comprises vacuum drying oven housing 2, vacuum bell 4, visor 3, uncaps 1, and vacuum bell 4 is arranged on vacuum drying oven housing 2, and visor 3 is arranged on vacuum bell 4, uncaps and is arranged at vacuum bell 4 front sides 1.
Described melting mechanism comprises induction heating circle 9, support 13, water cooled electrode 11, water-cooled cable 19, induction heating circle 9 is arranged in support 13, stainless steel fusion boiler 8 is arranged in induction heating circle 9, water cooled electrode 11 is arranged at a side of vacuum drying oven housing 2, one end is connected with induction heating circle 9, support 13, and the other end is connected with water-cooled cable 19.
Described rabbling mechanism comprises puddle support 12, stirring rod 15, stirring wheel 14, belt 16 stirring motors 17, puddle support 12 is arranged on support 13, stirring rod 15 is arranged in puddle support 12, stirring wheel 14 is arranged in stirring rod 15, stirring motor 17 is arranged on puddle support 12, and belt 16 connects stirring wheel 14 and stirring motor 17.
Described controlling organization comprises topples over control lever 0, vacuum control valve 18, turntable 10, turntable control pedal 7, salt core mold 5, cup 6, the one end of toppling over control lever 0 is connected with the outer end of water cooled electrode 11, the side that vacuum control valve 18 is arranged at vacuum drying oven housing 2 is connected with vavuum pump, turntable 10 is arranged in vacuum drying oven housing 2, be placed in bottom, on described turntable 10, be provided with a plurality of stations, can arrange and overpay salt core mold 5, turntable control pedal 7 is arranged at the bottom outside of vacuum drying oven housing 2, be connected with turntable 10, cup 6 is arranged in salt core mold 5, salt core mold 5 is arranged on turntable 10.
When the utility model is used, many salt core material that prepare are put into stainless steel fusion boiler, overpaying salt core mold, be placed on turntable, close vacuum bell, open vacuum control valve, with induction heating circle, stainless steel fusion boiler, stirring rod are carried out to heating and melting salt core material, after melting, by the stirring rod being arranged on support, the salt core material of melting is uniformly mixed, and cast under stirring, after the one pair of salt core mold of casting, trample turntable control pedal, next pays salt core mold to continue casting again, and production capacity is high, cost-saving.
Claims (3)
1. an energy-saving and high efficient salt core casting furnace, is characterized in that: comprise vacuum mechanism, melting mechanism, rabbling mechanism, controlling organization;
Described vacuum mechanism is provided with vacuum drying oven housing (2), is provided with vacuum bell (4) on vacuum drying oven housing (2), is provided with visor (3), uncaps (1) on vacuum bell (4);
Described melting mechanism is provided with induction heating circle (9), the arranged outside of induction heating circle (9) has support (13), in induction heating circle (9), be provided with stainless steel fusion boiler (8), vacuum drying oven housing (2) one sides are provided with water cooled electrode (11), water-cooled cable (19);
Described rabbling mechanism is provided with puddle support (12), is provided with stirring rod (15), stirring wheel (14), belt (16) in puddle support (12);
Described controlling organization is provided with topples over control lever (0), vacuum control valve (18), turntable (10), turntable control pedal (7), on turntable (10), be provided with salt core mold (5), in salt core mold (5), be provided with cup (6).
2. according to a kind of energy-saving and high efficient salt core casting furnace claimed in claim 1, it is characterized in that: on the puddle support in described rabbling mechanism (12), be provided with stirring motor (17).
3. according to a kind of energy-saving and high efficient salt core casting furnace claimed in claim 1, it is characterized in that: described turntable is provided with a plurality of stations on (10), can arrange and overpay salt core mold (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320728320.XU CN203508932U (en) | 2013-11-14 | 2013-11-14 | Energy-saving high-efficiency salt core smelting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320728320.XU CN203508932U (en) | 2013-11-14 | 2013-11-14 | Energy-saving high-efficiency salt core smelting furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203508932U true CN203508932U (en) | 2014-04-02 |
Family
ID=50367914
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320728320.XU Expired - Lifetime CN203508932U (en) | 2013-11-14 | 2013-11-14 | Energy-saving high-efficiency salt core smelting furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203508932U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103551520A (en) * | 2013-11-14 | 2014-02-05 | 邵宏 | Energy-saving efficient salt core melting-casting furnace |
| CN105798308A (en) * | 2016-03-29 | 2016-07-27 | 齐鲁工业大学 | Water-soluble salt core type metal powder injection molding technology |
-
2013
- 2013-11-14 CN CN201320728320.XU patent/CN203508932U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103551520A (en) * | 2013-11-14 | 2014-02-05 | 邵宏 | Energy-saving efficient salt core melting-casting furnace |
| CN103551520B (en) * | 2013-11-14 | 2016-08-17 | 无锡夕阳康科技有限公司 | Energy-saving and high efficient salt core casting furnace |
| CN105798308A (en) * | 2016-03-29 | 2016-07-27 | 齐鲁工业大学 | Water-soluble salt core type metal powder injection molding technology |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: WUXI LIHU WHEEL MANUFACTURE CO., LTD. Free format text: FORMER OWNER: SHAO HONG Effective date: 20140516 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 214073 WUXI, JIANGSU PROVINCE TO: 214124 WUXI, JIANGSU PROVINCE |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20140516 Address after: 214124 Jiangsu, China, Wuxi, Binhu District, Binhu Technology Development Zone Huayi Road, No. 2 Patentee after: Wuxi Lihu Impeller Manufacturing Co.,Ltd. Address before: 602, room 24, Jinxing garden, Hongxing South Road, Nanchang District, Jiangsu, Wuxi, 214073 Patentee before: Shao Hong |
|
| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: 214124 No. 2 Huayi Road, Binhu Development Zone, Jiangsu, Wuxi Patentee after: WUXI LUHU CORPORATION LIMITED Address before: 214124 Jiangsu, China, Wuxi, Binhu District, Binhu Technology Development Zone Huayi Road, No. 2 Patentee before: Wuxi Lihu Impeller Manufacturing Co.,Ltd. |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20140402 Effective date of abandoning: 20160817 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |