CN204122726U - A kind of preparation facilities of easy metal semi-solid slurry - Google Patents
A kind of preparation facilities of easy metal semi-solid slurry Download PDFInfo
- Publication number
- CN204122726U CN204122726U CN201420537068.9U CN201420537068U CN204122726U CN 204122726 U CN204122726 U CN 204122726U CN 201420537068 U CN201420537068 U CN 201420537068U CN 204122726 U CN204122726 U CN 204122726U
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- cooling
- solid slurry
- scoop
- container
- heating liquid
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- 239000002002 slurry Substances 0.000 title claims abstract description 56
- 239000007787 solid Substances 0.000 title claims abstract description 52
- 238000002360 preparation method Methods 0.000 title claims abstract description 24
- 239000002184 metal Substances 0.000 title claims abstract description 23
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 23
- 238000010438 heat treatment Methods 0.000 claims abstract description 47
- 239000007788 liquid Substances 0.000 claims abstract description 35
- 238000001816 cooling Methods 0.000 claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 24
- 238000004512 die casting Methods 0.000 claims abstract description 22
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 21
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 21
- 239000010439 graphite Substances 0.000 claims abstract description 21
- 238000004537 pulping Methods 0.000 claims abstract description 11
- 238000007789 sealing Methods 0.000 claims abstract description 11
- 229910001338 liquidmetal Inorganic materials 0.000 claims abstract description 10
- 239000002994 raw material Substances 0.000 claims abstract description 7
- 235000014347 soups Nutrition 0.000 claims description 7
- 238000003756 stirring Methods 0.000 claims description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 239000000919 ceramic Substances 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims description 3
- 238000012546 transfer Methods 0.000 abstract description 8
- 239000013078 crystal Substances 0.000 description 10
- 230000009286 beneficial effect Effects 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 210000001787 dendrite Anatomy 0.000 description 4
- 238000009792 diffusion process Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000012809 cooling fluid Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000006911 nucleation Effects 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000012056 semi-solid material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- Mold Materials And Core Materials (AREA)
Abstract
The utility model discloses a kind of preparation facilities of easy metal semi-solid slurry, comprise lifting rotation mechanism and pulping mechanism; Pulping mechanism comprises scoop, cooling/heating liquid, the container of cooling/heating liquid, heat-conducting piece, sealing ring, swing pinion, graphite column, cooling/heating liquid gateway joint for the preparation of semi solid slurry, and scoop is that die casting machine itself is from carrying device.Pulping mechanism is fixed on cast liquid feeding machine for die casting machine tool arm by lifting rotation mechanism, is contained with semi solid slurry or liquid metal raw material in scoop; The utility model can convenient and efficient prepare semi solid slurry, directly semi solid slurry can be supplied die casting machine by scoop, the transfer of great minimizing slurry and time of delivery, guarantee that semi solid slurry has accurate temperature and spheric grain, thus ensure quality and the die casting operating efficiency of die-cast product.
Description
Technical field
The utility model relates to a kind of die cast metal equipment, is specifically related to a kind of preparation facilities of easy metal semi-solid slurry.
Background technology
Semisolid metal processing technology is the focus of current material processing field research, as a kind of novel metal forming technology, there is high-quality, efficient, low cost, clean and quick characteristic, be called it is " the near-net-shape technology that 21st century are the most rising " by domestic and international many famous experts.
At present, China is mainly also in the Testing and research stage in Semisolid Metal Forming technical research, prepares aspect and is difficult to break through realizing not obtaining in industrialization very large breakthrough, particularly semi-solid metal slurry.In Semi-solid Metal Thixoforming process, due to the requirement of a lot of processing technology, the molten metal of semi solid slurry from is made semi-solid metal slurry to being finally cast in mould and is formed, semi solid slurry is constantly shifted and is transported to different operating positions, is difficult to the temperature ensureing semi solid slurry cleanliness factor, be difficult to ensure semi solid slurry in these transfers and course of conveying.Certainly be also just difficult to ensure that semi solid slurry makes qualified foundry goods.
For this reason, need use from machine limit holding furnace, can directly supply the qualified semi solid slurry of casting machine by scoop, effectively could improve the effect and quality of Semi-solid Metal Thixoforming, make Semi-solid Metal Thixoforming realize industrialization.
Utility model content
The utility model technical issues that need to address are just the defect overcoming prior art, a kind of preparation facilities of easy metal semi-solid slurry is provided, it can convenient and efficient prepare semi solid slurry, directly semi solid slurry can be supplied die casting machine by scoop, the transfer of great minimizing slurry and time of delivery, guarantee that semi solid slurry has accurate temperature and spheric grain, thus ensure quality and the die casting operating efficiency of die-cast product.
For solving the problem, the utility model adopts following technical scheme:
A preparation facilities for easy metal semi-solid slurry, comprises lifting rotation mechanism and pulping mechanism; Pulping mechanism comprises for the preparation of the container of the scoop of semi solid slurry, cooling/heating liquid, cooling/heating liquid, heat-conducting piece, sealing ring, swing pinion, graphite column, the outlet of cooling/heating liquid and cooling/heating liquid entrance; The inside of container is provided with the heat-conducting piece of level, the central lower of heat-conducting piece is provided with the vertical heating column passing central authorities on the downside of container, container downside central authorities are provided with the sealing ring for container and heating column being sealed, heating column periphery on the downside of sealing ring is provided with swing pinion, the periphery face of the heating column on the downside of swing pinion is provided with graphite column, and graphite column is socketed in outside heating column; The below of graphite column is scoop, is contained with semi solid slurry or liquid metal raw material in scoop; Pass into cooling fluid or heating fluid in container, by the heat conduction of heat-conducting piece and graphite column, realize regulating and controlling the convenient and efficient of slurry temperature in scoop;
Scoop is fixed on the soup feeding machine mechanical arm end of die casting machine, and lifting rotation mechanism is provided with mechanical support arm, and the end of mechanical support hand is connected with swing pinion and coordinates; Electric machine rotation in lifting rotation mechanism, the driving gear on motor output shaft by driving chain driven rotary pinion rotation, thus drives graphite column to rotate, and improves heat transfer efficiency.
Lifting rotation mechanism comprises lifting rotating shaft and motor, and the lower end of lifting rotating shaft is fixed on the middle part of soup feeding machine tool hand;
Be contained with cooling/heating liquid in container, be connected with die casting machine attemperating unit or die heater attemperating unit with cooling/heating liquid entrance by the cooling/heating liquid outlet on container side wall.
Preferably, cooling/heating liquid is conduction oil, is beneficial to the smooth transfer of heat, is beneficial to extraneous real-time control.
Preferably, heat-conducting piece is copper heat-conducting piece, is beneficial to the quick transmission of heat.
Preferably, the periphery of graphite column is provided with multiple stirring bulge loop, is beneficial to liquid metal and forms nucleus fast, and make the dendrite of formation form globular crystal by stirring, globular crystal diffusion is simultaneously more quick, distribution is more even.
Preferably, the outside of container is provided with for heat insulation insulating ceramic layer.
The course of work of the preparation facilities of the easy metal semi-solid slurry of the utility model is:
Liquid metal raw material is held for preparing semi solid slurry in die casting machine scoop, by die casting machine machine limit holding furnace, liquid metal raw material is placed in scoop, starting lifting rotation mechanism makes graphite column stretch in the liquid metal raw material of scoop, by heat conduction and the stirring action of graphite column, the liquid metal in scoop is made to form nucleus fast, make the dendrite of formation form globular crystal by stirring, globular crystal diffusion is simultaneously more quick, distribution is more even.By circulating of cooling/heating liquid, realize the fine adjustment to slurry temperature and globular crystal, control.After prepared by slurry, now the semi solid slurry in scoop is transported to die casting machine carries out die casting operation to cast liquid feeding machine for die casting machine tool hand, thus reduces transfer and the time of delivery of slurry, guarantees that semi solid slurry has accurate temperature and uniform globular crystal.
Advantage of the present utility model and beneficial effect are:
The preparation facilities of the easy metal semi-solid slurry of the utility model, structure is simple, is easy to operation, can convenient and efficient prepare semi solid slurry, improve the preparation efficiency of semi solid slurry;
The preparation facilities of the easy metal semi-solid slurry of the utility model, directly semi solid slurry can be supplied die casting machine by scoop, the transfer of great minimizing slurry and time of delivery, guarantee that semi solid slurry has the globular crystal of accurate homogeneous temperature, thus ensure quality and the die casting operating efficiency of die-cast product.
The preparation facilities of the easy metal semi-solid slurry of the utility model, by controlling the intake of scoop, realizes the control to semi solid slurry cast flow, thus solves the problems of liquid flow of semi solid slurry, make die casting more greatly, heavier foundry goods is no longer bottleneck.
accompanying drawing explanation
Fig. 1 is the structural representation of the preparation facilities of the easy metal semi-solid slurry of the utility model.
In figure: 1, cooling/heating liquid; 2, container; 3, heat-conducting piece; 4, sealing ring; 5, swing pinion; 6, graphite column; 7, scoop; 8, semi solid slurry; 9, cooling/heating liquid entrance; 10, cooling/heating liquid outlet; 11, mechanical support arm; 12, lifting rotation mechanism; 13, soup feeding machine tool hand.
Detailed description of the invention
embodiment 1
As shown in accompanying drawing 1, the utility model is a kind of preparation facilities of easy metal semi-solid slurry 8, comprises lifting rotation mechanism 12 and pulping mechanism; Pulping mechanism comprises for the preparation of the container 2 of the scoop 7 of semi solid slurry 8, cooling/heating liquid 1, cooling/heating liquid 1, heat-conducting piece 3, sealing ring 4, swing pinion 5, graphite column 6, cooling/heating liquid outlet 10 and cooling/heating liquid entrance 9; The inside of container 2 is provided with the heat-conducting piece 3 of level, the central lower of heat-conducting piece 3 is provided with the vertical heating column passing central authorities on the downside of container 2, container 2 downside central authorities are provided with the sealing ring 4 for container 2 and heating column being sealed, heating column periphery on the downside of sealing ring 4 is provided with swing pinion 5, the periphery face of the heating column on the downside of swing pinion 5 is provided with graphite column 6, and graphite column 6 is socketed in outside heating column; The below of graphite column 6 is scoop 7, is contained with semi solid slurry 8 or liquid metal raw material in scoop 7;
Scoop 7 is fixed on the soup feeding machine mechanical arm end of die casting machine, and lifting rotation mechanism 12 is provided with mechanical support arm 11, and the end of mechanical support hand is connected with swing pinion 5 and coordinates;
Lifting rotation mechanism 12 comprises lifting rotating shaft and motor, and the lower end of lifting rotating shaft is fixed on the middle part of soup feeding machine tool hand 13;
Be contained with cooling/heating liquid 1 in container 2, be connected with die casting machine attemperating unit or die heater attemperating unit with cooling/heating liquid entrance 9 by the cooling/heating liquid outlet 10 on container 2 sidewall.
Cooling/heating liquid 1 is conduction oil, is beneficial to the smooth transfer of heat, is beneficial to extraneous real-time control.
Heat-conducting piece 3 is copper heat-conducting piece 3, is beneficial to the quick transmission of heat.
The periphery of graphite column 6 is provided with multiple stirring bulge loop, is beneficial to liquid metal and forms nucleus fast, and make the dendrite of formation form globular crystal by stirring, globular crystal diffusion is simultaneously more quick, distribution is more even.The outside of container 2 is provided with for heat insulation insulating ceramic layer.
By the turning effort of pulping mechanism in pulping process, not only be conducive to the rapid shaping of grain nucleation, and be conducive to impelling the dendrite solidified to form globular crystal, be conducive to making that the diffusion of the nucleus of formation in alloy melt is more quick, distribution is more even simultaneously, thus obtain more preferably semi solid slurry, improve the quality of semi solid slurry.
High temperature alloy liquid is got from machine limit holding furnace from die casting machine scoop, leave the preparation that holding furnace starts to carry out semisolid material reducing, to scoop reach compression chamber of die casting machine mouth carry out semi solid slurry inject pressure chamber start time, terminate the preparation cyclic process of a scoop semi solid slurry.
Last it is noted that obviously, above-described embodiment is only for the utility model example is clearly described, and the restriction not to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without the need to also giving all embodiments.And thus the apparent change of amplifying out or variation be still among protection domain of the present utility model.
Claims (5)
1. a preparation facilities for easy metal semi-solid slurry, is characterized in that, comprises lifting rotation mechanism and pulping mechanism; Pulping mechanism comprises for the preparation of the container of the scoop of semi solid slurry, cooling/heating liquid, cooling/heating liquid, heat-conducting piece, sealing ring, swing pinion, graphite column, the outlet of cooling/heating liquid and cooling/heating liquid entrance; The inside of container is provided with the heat-conducting piece of level, the central lower of heat-conducting piece is provided with the vertical heating column passing central authorities on the downside of container, container downside central authorities are provided with the sealing ring for container and heating column being sealed, heating column periphery on the downside of sealing ring is provided with swing pinion, the periphery face of the heating column on the downside of swing pinion is provided with graphite column, and graphite column is socketed in outside heating column; The below of graphite column is scoop, is contained with semi solid slurry or liquid metal raw material in scoop;
Scoop is fixed on the soup feeding machine mechanical arm end of die casting machine, and lifting rotation mechanism is provided with mechanical support arm, and the end of mechanical support hand is connected with swing pinion and coordinates;
Lifting rotation mechanism comprises lifting rotating shaft and motor, and the lower end of lifting rotating shaft is fixed on the middle part of soup feeding machine tool hand;
Be contained with cooling/heating liquid in container, be connected with die casting machine attemperating unit or die heater attemperating unit with cooling/heating liquid entrance by the cooling/heating liquid outlet on container side wall.
2. preparation facilities as claimed in claim 1, it is characterized in that, cooling/heating liquid is conduction oil.
3. preparation facilities as claimed in claim 2, it is characterized in that, heat-conducting piece is copper heat-conducting piece.
4. preparation facilities as claimed in claim 3, it is characterized in that, the periphery of graphite column is provided with multiple stirring bulge loop.
5. preparation facilities as claimed in claim 4, it is characterized in that, the outside of container is provided with for heat insulation insulating ceramic layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420537068.9U CN204122726U (en) | 2014-09-18 | 2014-09-18 | A kind of preparation facilities of easy metal semi-solid slurry |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420537068.9U CN204122726U (en) | 2014-09-18 | 2014-09-18 | A kind of preparation facilities of easy metal semi-solid slurry |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204122726U true CN204122726U (en) | 2015-01-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420537068.9U Expired - Lifetime CN204122726U (en) | 2014-09-18 | 2014-09-18 | A kind of preparation facilities of easy metal semi-solid slurry |
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| Country | Link |
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| CN (1) | CN204122726U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104907527A (en) * | 2015-06-17 | 2015-09-16 | 深圳领威科技有限公司 | Semi-solid pulping equipment, semi-solid pulping system and semi-solid pulping method |
| CN104907526A (en) * | 2015-06-17 | 2015-09-16 | 深圳领威科技有限公司 | Semi-solid pulping and soup feeding integrated structure |
| CN105127393A (en) * | 2015-09-21 | 2015-12-09 | 珠海市润星泰电器有限公司 | Process for continuously preparing semi-solid slurry and device |
| CN106944603A (en) * | 2017-05-17 | 2017-07-14 | 福建省鼎智新材料科技有限公司 | Full automatic water cooling semi-solid slurrying machine |
| JP2017521255A (en) * | 2014-05-16 | 2017-08-03 | ギスコ カンパニー リミテッド | Process for preparing molten metal for casting from low superheat to zero superheat |
| EP3360623A4 (en) * | 2016-04-08 | 2019-03-27 | Zhuhai Runxingtai Electrical Co., Ltd | Semisolid production method and system using continuous die casting technique |
| CN112338158A (en) * | 2019-08-06 | 2021-02-09 | 广东鸿特精密技术（台山）有限公司 | Semi-solid pulping method and semi-solid pulping device |
| CN114273632A (en) * | 2021-12-16 | 2022-04-05 | 福建省瑞奥麦特轻金属有限责任公司 | Liquid-cooled aluminum alloy semi-solid pulping process |
-
2014
- 2014-09-18 CN CN201420537068.9U patent/CN204122726U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2017521255A (en) * | 2014-05-16 | 2017-08-03 | ギスコ カンパニー リミテッド | Process for preparing molten metal for casting from low superheat to zero superheat |
| CN104907527A (en) * | 2015-06-17 | 2015-09-16 | 深圳领威科技有限公司 | Semi-solid pulping equipment, semi-solid pulping system and semi-solid pulping method |
| CN104907526A (en) * | 2015-06-17 | 2015-09-16 | 深圳领威科技有限公司 | Semi-solid pulping and soup feeding integrated structure |
| CN105127393A (en) * | 2015-09-21 | 2015-12-09 | 珠海市润星泰电器有限公司 | Process for continuously preparing semi-solid slurry and device |
| CN105127393B (en) * | 2015-09-21 | 2017-05-31 | 珠海市润星泰电器有限公司 | A kind of continuous Processes and apparatus for preparing semi solid slurry |
| EP3360623A4 (en) * | 2016-04-08 | 2019-03-27 | Zhuhai Runxingtai Electrical Co., Ltd | Semisolid production method and system using continuous die casting technique |
| US10682693B2 (en) | 2016-04-08 | 2020-06-16 | Zhuhai Runxingtai Electrical Co., Ltd. | Method and apparatus for continuous semisolid die casting |
| CN106944603A (en) * | 2017-05-17 | 2017-07-14 | 福建省鼎智新材料科技有限公司 | Full automatic water cooling semi-solid slurrying machine |
| CN112338158A (en) * | 2019-08-06 | 2021-02-09 | 广东鸿特精密技术（台山）有限公司 | Semi-solid pulping method and semi-solid pulping device |
| CN114273632A (en) * | 2021-12-16 | 2022-04-05 | 福建省瑞奥麦特轻金属有限责任公司 | Liquid-cooled aluminum alloy semi-solid pulping process |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150128 |
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| CX01 | Expiry of patent term |