CN102974792A - Smelting ingot casting production line - Google Patents
Smelting ingot casting production line Download PDFInfo
- Publication number
- CN102974792A CN102974792A CN2012104598941A CN201210459894A CN102974792A CN 102974792 A CN102974792 A CN 102974792A CN 2012104598941 A CN2012104598941 A CN 2012104598941A CN 201210459894 A CN201210459894 A CN 201210459894A CN 102974792 A CN102974792 A CN 102974792A
- Authority
- CN
- China
- Prior art keywords
- furnace
- smelting
- production line
- casting
- ingot casting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003723 Smelting Methods 0.000 title claims abstract description 35
- 238000005266 casting Methods 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000002844 melting Methods 0.000 claims description 11
- 230000008018 melting Effects 0.000 claims description 11
- PTVDYARBVCBHSL-UHFFFAOYSA-N copper;hydrate Chemical compound O.[Cu] PTVDYARBVCBHSL-UHFFFAOYSA-N 0.000 claims description 9
- 238000000151 deposition Methods 0.000 claims description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 7
- 229910052802 copper Inorganic materials 0.000 abstract description 7
- 239000010949 copper Substances 0.000 abstract description 7
- 238000010438 heat treatment Methods 0.000 abstract description 3
- 239000002184 metal Substances 0.000 abstract description 3
- 229910052751 metal Inorganic materials 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 abstract 1
- 238000009749 continuous casting Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
Landscapes
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
A smelting ingot casting production line comprises a smelting furnace, a heating insulating furnace, a casting pipe, a crystallizer and casting-vibrating trolley. A furnace body turning-over rotary shaft is arranged on the left side of the smelting furnace, the heat insulating furnace is arranged on the right side of the smelting furnace, the smelting furnace and the heat insulating furnace are fixed on the movable trolley body, and the heating insulating furnace is connected with the movable trolley body through the furnace body turning-over oil cylinder. A copper liquid discharge valve is arranged above a furnace head. The characteristics of an original semi-connecting casting furnace and a horizontal casting furnace are combined in the smelting ingot casting production line, according to constant practice and improvement and production experience for multiple years, producing efficiency is improved, energy is saved, metal consumption is reduced, and therefore the aim of guaranteeing product quality is achieved, and the smelting ingot casting production line is put into use at present and is ideal in effect.
Description
Technical field
The present invention relates to the metal material Field of Heat-treatment, relate in particular to a kind of melting ingot casting production line.
Technical background
Current, carry out the turndown cast after the copper aqueous fusionization of D.C.casting smelting furnace is good, wherein smelting furnace can only be incubated, and production efficiency is low, energy consumption is high and the copper coolant-temperature gage is difficult to control, exists the unsettled drawback of quality.Some enterprise also considers this problem, attempt to adopt two stoves, pour in the holding furnace by chute after with the copper aqueous fusion with a stove, relatively can improve certain production efficiency, but the high temperature heat loss is serious in the converter process, melt is air-breathing seriously, metal loss is serious, product quality is wayward; Some enterprises adopts the insulating conjoined stove of melting, but this structure maintains static because of body of heater, and crystallizer assembling horizontal direction is difficult to continuous casting rod base and made-up belt, is not suitable for the manufacturing requirements of dummy sketch under the D.C.casting.
Summary of the invention
Content of the present invention is to provide a kind of heat loss low, energy savings, and the melting ingot casting production line that is easy to control.
The present invention realizes like this, a kind of melting ingot casting production line, comprise smelting furnace, holding furnace, depositing, crystallizer and casting vibration dolly, it is characterized in that: the smelting furnace left side is provided with body of heater upset rotating shaft, the smelting furnace right side is provided with holding furnace, described smelting furnace and holding furnace are fixed on the moving body, and described holding furnace is connected with moving body by the body of heater overturning oil cylinder; Burner top is provided with the copper water valve of releasing.
Further, the bell of described holding furnace is connected with the bell overturning oil cylinder by connecting support arm.
As optimization, be provided with the smelting furnace valve on the described smelting furnace, be provided with the holding furnace valve on the described holding furnace.
The present invention is in conjunction with original D.C.casting stove and horizontal continuous casting furnace characteristics, grope and improve according to for many years knowhow and continuous practice, improve production efficiency, saved the energy, reduced metal loss, thereby reach the purpose that guarantees product quality, the present invention is now come into operation comprehensively, and effect is very good.
Description of drawings
Fig. 1 is structural representation of the present invention.
Among the figure 1, Shift cylinder, 2, moving body, 3, body of heater upset rotating shaft, 4, smelting furnace, 5 smelting furnace valves, 6, the bell overturning oil cylinder, 7, holding furnace, 8, the holding furnace valve, 9, the Tong Shui valve of releasing, 10, burner, 11, depositing, 12, crystallizer, 13, casting bogie, 14, copper ingot, 15, the body of heater overturning oil cylinder, 16, the body of heater moving track.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing
A kind of melting ingot casting production line, comprise smelting furnace 4, holding furnace 7, depositing 11, crystallizer 12 and casting bogie 13, it is characterized in that: smelting furnace 4 left sides are provided with body of heater upset rotating shaft 3, smelting furnace 4 right sides are provided with holding furnace 7, described smelting furnace 4 is fixed on the moving body 2 with holding furnace 7, and described holding furnace 7 is connected with moving body 2 by body of heater overturning oil cylinder 15; Burner 10 tops are provided with the copper water valve 9 of releasing.Further, the bell of described holding furnace 7 is connected with bell overturning oil cylinder 6 by connecting support arm; Be provided with smelting furnace valve 5 on the described smelting furnace 4, be provided with holding furnace valve 8 on the described holding furnace 7.
During implementation, after smelting furnace 4 melting copper water reach smelting temperature, open smelting furnace valve 5 copper water is put to holding furnace 7, close smelting furnace valve 5 and continue the blanking meltings; Copper water is put and can be played copper water to holding furnace 7 processes and stir companion's function and temperature uniformity up and down, holding furnace 7 insulation Control of Voltage reach suitable cast temperature, then open the hydraulic pressure knob and burner 10 is advanced to the vertical direction of casting bogie 13 by Shift cylinder 1, move down burner 10 by body of heater overturning oil cylinder 15, open simultaneously holding furnace valve 8 and the Tong Shui valve 9 of releasing, copper water enters crystallizer 12 through burner 10, depositing 11, opens at last cool but water, opens frequency control feed screw nut draw-casting machine and carry out continuous drawing casting.
After a cast finishes, close successively Tong Shui release valve 9, holding furnace valve 8, by body of heater overturning oil cylinder 15 burner 10 that moves up, burner 10 can be turn to horizontal direction further; Then open the hydraulic pressure knob and by Shift cylinder 1 body of heater is resetted, open holding furnace 7 bells by bell overturning oil cylinder 6, drag for old coverture, add new coverture, close bell.Copper water in the smelting furnace 4 is changed at this moment, can carry out next stove cast.
The present invention waters copper and the copper alloy products that casts out, and efficient is 2 times of common D.C.castings, and steady quality in the copper ingot base, compactness is good, oxygen content is extremely low.
Claims (3)
1. melting ingot casting production line, comprise smelting furnace (4), holding furnace (7), depositing (11), crystallizer (12) and casting bogie (13), it is characterized in that: smelting furnace (4) left side is provided with body of heater upset rotating shaft (3), smelting furnace (4) right side is provided with holding furnace (7), described smelting furnace (4) is fixed on the moving body (2) with holding furnace (7), and described holding furnace (7) is connected with moving body (2) by body of heater overturning oil cylinder (15); Burner (10) top is provided with the copper water valve (9) of releasing.
2. a kind of melting ingot casting production line according to claim 1, it is characterized in that: the bell of described holding furnace (7) is connected with bell overturning oil cylinder (6) by connecting support arm.
3. a kind of melting ingot casting production line according to claim 1 is characterized in that: be provided with smelting furnace valve (5) on the described smelting furnace (4), be provided with holding furnace valve (8) on the described holding furnace (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210459894.1A CN102974792B (en) | 2012-11-16 | 2012-11-16 | Smelting ingot casting production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210459894.1A CN102974792B (en) | 2012-11-16 | 2012-11-16 | Smelting ingot casting production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102974792A true CN102974792A (en) | 2013-03-20 |
| CN102974792B CN102974792B (en) | 2017-04-12 |
Family
ID=47849302
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210459894.1A Expired - Fee Related CN102974792B (en) | 2012-11-16 | 2012-11-16 | Smelting ingot casting production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102974792B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103341600A (en) * | 2013-07-19 | 2013-10-09 | 山东中佳新材料有限公司 | Method and device for horizontal continuous casting of TP2 copper tube blank with red impure copper |
| CN110303121A (en) * | 2019-08-13 | 2019-10-08 | 江西金品铜业科技有限公司 | A kind of semi-continuous casting pouring crystal system for copper ingot processing magnetic tape trailer gas disposal |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003145254A (en) * | 2001-11-14 | 2003-05-20 | Shinagawa Refract Co Ltd | Method and apparatus for reducing clamping control force of toggle mechanism |
| CN2697555Y (en) * | 2003-12-18 | 2005-05-04 | 王晓邦 | Undercurrent conversino filling thermo-insulation furnace set for smelting |
| CN1967124A (en) * | 2005-11-15 | 2007-05-23 | 宁波金田铜业(集团)股份有限公司 | Thermal-insulation smelting composite furnace for non-ferrous metal |
| CN201289303Y (en) * | 2008-10-16 | 2009-08-12 | 浙江军联铜业有限公司 | Device for connecting smelting furnace and maintaining furnace |
| CN202973889U (en) * | 2012-11-16 | 2013-06-05 | 孙江强 | Ingot smelting furnace |
-
2012
- 2012-11-16 CN CN201210459894.1A patent/CN102974792B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003145254A (en) * | 2001-11-14 | 2003-05-20 | Shinagawa Refract Co Ltd | Method and apparatus for reducing clamping control force of toggle mechanism |
| CN2697555Y (en) * | 2003-12-18 | 2005-05-04 | 王晓邦 | Undercurrent conversino filling thermo-insulation furnace set for smelting |
| CN1967124A (en) * | 2005-11-15 | 2007-05-23 | 宁波金田铜业(集团)股份有限公司 | Thermal-insulation smelting composite furnace for non-ferrous metal |
| CN201289303Y (en) * | 2008-10-16 | 2009-08-12 | 浙江军联铜业有限公司 | Device for connecting smelting furnace and maintaining furnace |
| CN202973889U (en) * | 2012-11-16 | 2013-06-05 | 孙江强 | Ingot smelting furnace |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103341600A (en) * | 2013-07-19 | 2013-10-09 | 山东中佳新材料有限公司 | Method and device for horizontal continuous casting of TP2 copper tube blank with red impure copper |
| CN110303121A (en) * | 2019-08-13 | 2019-10-08 | 江西金品铜业科技有限公司 | A kind of semi-continuous casting pouring crystal system for copper ingot processing magnetic tape trailer gas disposal |
| CN110303121B (en) * | 2019-08-13 | 2024-02-27 | 江西金品铜业科技有限公司 | Semi-continuous casting pouring crystallization system for tail gas treatment of copper ingot processing belt |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102974792B (en) | 2017-04-12 |
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| TR01 | Transfer of patent right |
Effective date of registration: 20180529 Address after: 214500 Jiangsu Jingjiang Economic Development Zone Chengbei Park No. 58 Patentee after: Jiangsu hung bell new Mstar Technology Ltd Address before: 214500 Zhenwu Hebei Road, Jingcheng Town, Taizhou, Jiangsu, 18 Patentee before: Sun Jiangqiang |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170412 Termination date: 20201116 |
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