CN202869229U - Multifunctional semi-continuous vacuum induction melting and casting furnace - Google Patents

Multifunctional semi-continuous vacuum induction melting and casting furnace Download PDF

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Publication number
CN202869229U
CN202869229U CN 201220395058 CN201220395058U CN202869229U CN 202869229 U CN202869229 U CN 202869229U CN 201220395058 CN201220395058 CN 201220395058 CN 201220395058 U CN201220395058 U CN 201220395058U CN 202869229 U CN202869229 U CN 202869229U
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China
Prior art keywords
casting
chamber
chute
ingot mould
ingot
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Expired - Fee Related
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CN 201220395058
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Chinese (zh)
Inventor
张秀军
张华�
王军松
笪建国
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XI'AN LANHAI METALLURGICAL EQUIPMENT CO Ltd
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XI'AN LANHAI METALLURGICAL EQUIPMENT CO Ltd
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  • Crucibles And Fluidized-Bed Furnaces (AREA)

Abstract

A multifunctional semi-continuous vacuum induction melting and casting furnace comprises a melting chamber, a continuous feeding device and an alloy feeding opening are arranged on the upper portion of the melting chamber, an induction heating crucible device is arranged inside the melting chamber and provided with a liquid outlet, chutes are arranged on the sides of the liquid outlet of the induction heating crucible device, casting chambers are arranged below the chutes, an ingot mould is arranged inside each casting chamber, an ingot mould car is arranged below each ingot mould, molten materials are filled into the induction heating crucible device through the continuous feeding device, when metal is melted, a right chute is enabled to move to the position of the liquid outlet of the induction heating crucible device, the induction heating crucible device is tilted, metal liquid enters the ingot mould of a right casting chamber through the right chute to cast an ingot blank, after the ingot blank is cooled, the ingot mould moves out from the ingot mould car, and then another purpose is conducted, when a cast ingot is pulled down and casting is conducted, and through movement of a left chute, the metal liquid enters a left casting chamber to be cast or the cast ingot is pulled down . The multifunctional semi-continuous vacuum induction melting and casting furnace has the advantages of conducting continuous various alternate operations, being energy-saving and high-efficiency, and improving metal quality greatly.

Description

The semicontinuous vacuum induction casting furnace of a kind of multipurpose
Technical field
The utility model relates to a kind of induction fusion casting stove, is specifically related to the semicontinuous vacuum induction casting furnace of a kind of multipurpose.
Background technology
Traditional semicontinuous vacuum induction casting furnace all adopts direct pouring or a very short metallic framework lead-over groove is set between eddy-current heating crucible device and ingot mould at present, so that can not carry out double purification to molten metal in when casting and process, finally avoid cast metals or part that obvious or recessive casting flaw is arranged like this.Simultaneously traditional semicontinuous stove can only adapt to simple function, does not have the Function Extension interface in later stage, brings the later stage overlapping investment and can not adapt to the market demand of product diversification.Because melting chamber and casting chamber are fully independent, so relatively traditional semicontinuous vacuum induction casting furnace also has very large minimizing on evacuated time, closely reduced the energy consumption of finding time.
Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art, the purpose of this utility model provides the semicontinuous vacuum induction casting furnace of a kind of multipurpose, has continuous many kinds alternately operating, efficient energy-saving and increases substantially the characteristics of metal quality.
To achieve these goals, the technical solution adopted in the utility model is: the semicontinuous vacuum induction casting furnace of a kind of multipurpose, include melting chamber, melting chamber top is provided with continuous feeding and material alloying mouth, is provided with the eddy-current heating crucible device in the melting chamber, and the eddy-current heating crucible device is provided with liquid outlet, the liquid outlet side of eddy-current heating crucible device is provided with chute, the chute below is provided with the casting chamber, the indoor ingot mould that is provided with of casting, and the ingot mould below is provided with the ingot mould car.
Described melting chamber is vertical circular shape structure, is connected with pumped vacuum systems in the melting chamber, finds time by pumped vacuum systems, and the end face of left casting chamber, right casting chamber is equipped with door.
Can adopt intermediate frequency, power frequency or high frequency for the mode of heating of induction heating apparatus in the described melting chamber.
The quantity of the chute of described melting chamber both sides and casting chamber has one at least.
Described chute comprises left chute and right chute, and left chute below is provided with left casting chamber, and right chute below is provided with right casting chamber.
Described melting chamber separates with the casting chamber.
Beneficial effect of the present utility model:
Melting chamber need not vacuum breaker and just can produce continuously, so that can carry out double purification to molten metal process when casting, finally avoids cast metals or part that obvious or recessive casting flaw is arranged with the design of duration chute.The Function Extension that is designed to the later stage of both sides chutes outlet lays the foundation, and avoids the simple function of semicontinuous stove in the scheme in the past.Because melting chamber and casting chamber are fully independent, so relatively traditional semicontinuous vacuum induction casting furnace also has very large minimizing on evacuated time, closely reduced the energy consumption of finding time.
The utility model can continuous many kinds alternately operating, efficient energy-saving, increases substantially the semicontinuous vacuum induction casting furnace of multipurpose of metal quality
Description of drawings
Fig. 1 is the structural representation of the semicontinuous vacuum induction casting furnace of the utility model multipurpose
Among the figure: the 1-continuous feeding; The 2-material alloying; The left chute of 3-and chute chamber; 4-oil chute and chute chamber; The left casting of 5-chamber; The 6-melting chamber; 7-eddy-current heating crucible device; The right casting of 8-chamber; The 9-ingot mould; 10-ingot mould car; The 11-liquid outlet.
The specific embodiment
Below in conjunction with accompanying drawing structural principle of the present utility model and operation principle are described in further detail.
See Fig. 1, the semicontinuous vacuum induction casting furnace of a kind of multipurpose, include melting chamber 6, melting chamber 6 tops are provided with continuous feeding 1 and material alloying mouth 2, can carry out alloy by material alloying 2 according to molten metal composition situation after molten metal melts clearly adds, be provided with eddy-current heating crucible device 7 in the melting chamber 6, continuous feeding 1 be located at eddy-current heating crucible device 7 directly over, eddy-current heating crucible device 7 is provided with liquid outlet 11, liquid outlet 11 sides of eddy-current heating crucible device 7 are provided with chute, the chute below is provided with the casting chamber, the indoor ingot mould that is provided with of casting, and the ingot mould below is provided with the ingot mould car.
Described melting chamber 6 is vertical circular shape structure, is connected with pumped vacuum systems in the melting chamber 6, finds time by pumped vacuum systems, and the end face of left casting chamber 5, right casting chamber 8 is equipped with door.
The mode of heating that in the described melting chamber 6 is induction heating apparatus 7 adopts intermediate frequency, power frequency or high frequency.
The quantity of the chute of described melting chamber both sides and casting chamber has one at least.
Described chute comprises left chute 3 and right chute 4, and left chute 3 belows are provided with left casting chamber 5, and right chute 4 belows are provided with right casting chamber 8, can water ingot mould 9 in the right casting chamber 8, and ingot mould 9 usefulness ingot mould cars 10 shift out right casting chamber.
Described melting chamber 6 separates with the casting chamber.
Operation principle of the present utility model is:
By the continuous feeding 1 directly over the eddy-current heating crucible device 7 material that melts is added in the eddy-current heating crucible device 7, behind metal molten, right chute 4 is moved to the liquid outlet place of eddy-current heating crucible device 7, eddy-current heating crucible device 7 fascinates, molten metal enters by right chute 4 in the ingot mould 9 of right casting chamber 8 and carries out the ingot casting base, and ingot mould 9 shifts out by ingot mould car 10 after the ingot blank cooling.When needs carry out the drop-down ingot casting of another purposes or metal casting, by mobile left chute 3 so that molten metal enters left casting chamber 5 casts or drop-down ingot casting.

Claims (5)

1. semicontinuous vacuum induction casting furnace of multipurpose, include melting chamber (6), it is characterized in that, melting chamber (6) top is provided with continuous feeding (1) and material alloying mouth (2), be provided with eddy-current heating crucible device (7) in the melting chamber (6), eddy-current heating crucible device (7) is provided with liquid outlet (11), liquid outlet (11) side of eddy-current heating crucible device (7) is provided with chute, the chute below is provided with the casting chamber, the indoor ingot mould that is provided with of casting, the ingot mould below is provided with ingot mould car (10).
2. the semicontinuous vacuum induction casting furnace of a kind of multipurpose according to claim 1, it is characterized in that, described chute comprises left chute (3) and right chute (4), left chute (3) below is provided with left casting chamber (5), and right chute (4) below is provided with right casting chamber (8).
3. the semicontinuous vacuum induction casting furnace of a kind of multipurpose according to claim 2, it is characterized in that, described melting chamber (6) is vertical circular shape structure, be connected with pumped vacuum systems in the melting chamber (6), the end face of left casting chamber (5), right casting chamber (8) is equipped with door.
4. the semicontinuous vacuum induction casting furnace of a kind of multipurpose according to claim 1 is characterized in that, is that the mode of heating of induction heating apparatus (7) adopts intermediate frequency, power frequency or high frequency in the described melting chamber (6).
5. the semicontinuous vacuum induction casting furnace of a kind of multipurpose according to claim 1 is characterized in that, described melting chamber (6) separates with the casting chamber.
CN 201220395058 2012-08-10 2012-08-10 Multifunctional semi-continuous vacuum induction melting and casting furnace Expired - Fee Related CN202869229U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220395058 CN202869229U (en) 2012-08-10 2012-08-10 Multifunctional semi-continuous vacuum induction melting and casting furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220395058 CN202869229U (en) 2012-08-10 2012-08-10 Multifunctional semi-continuous vacuum induction melting and casting furnace

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103203436A (en) * 2013-04-24 2013-07-17 宁波盛发铜业有限公司 Novel convenient casting device for experiment
CN103575102A (en) * 2012-08-10 2014-02-12 西安蓝海冶金设备有限公司 Multipurpose semicontinuous vacuum induction casting furnace
CN104190909A (en) * 2014-09-26 2014-12-10 东莞台一盈拓科技股份有限公司 Continuous manufacturing device and method for amorphous alloy ingots
CN104197708A (en) * 2014-08-14 2014-12-10 辽宁永动力能源材料有限公司 Vacuum-high pressure smelting furnace for smelting hydrogen storage alloy and A2B7 hydrogen storage alloy preparation method
CN104308134A (en) * 2014-10-27 2015-01-28 东莞台一盈拓科技股份有限公司 High-frequency vacuum induction melting device and amorphous alloy melting method employing same
CN106756074A (en) * 2017-02-21 2017-05-31 江苏海金非晶科技有限公司 Vacuum induction melting furnace and vacuum induction melting system
CN109261913A (en) * 2018-10-24 2019-01-25 江苏集萃先进金属材料研究所有限公司 A kind of device improving vaccum sensitive stove ingot solidification quality

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103575102A (en) * 2012-08-10 2014-02-12 西安蓝海冶金设备有限公司 Multipurpose semicontinuous vacuum induction casting furnace
CN103203436A (en) * 2013-04-24 2013-07-17 宁波盛发铜业有限公司 Novel convenient casting device for experiment
CN104197708A (en) * 2014-08-14 2014-12-10 辽宁永动力能源材料有限公司 Vacuum-high pressure smelting furnace for smelting hydrogen storage alloy and A2B7 hydrogen storage alloy preparation method
CN104190909A (en) * 2014-09-26 2014-12-10 东莞台一盈拓科技股份有限公司 Continuous manufacturing device and method for amorphous alloy ingots
CN104308134A (en) * 2014-10-27 2015-01-28 东莞台一盈拓科技股份有限公司 High-frequency vacuum induction melting device and amorphous alloy melting method employing same
CN104308134B (en) * 2014-10-27 2017-04-12 东莞台一盈拓科技股份有限公司 High-frequency vacuum induction melting device and amorphous alloy melting method employing same
CN106756074A (en) * 2017-02-21 2017-05-31 江苏海金非晶科技有限公司 Vacuum induction melting furnace and vacuum induction melting system
CN106756074B (en) * 2017-02-21 2018-10-26 江苏海金非晶科技有限公司 Vacuum induction melting furnace and vacuum induction melting system
CN109261913A (en) * 2018-10-24 2019-01-25 江苏集萃先进金属材料研究所有限公司 A kind of device improving vaccum sensitive stove ingot solidification quality
CN109261913B (en) * 2018-10-24 2020-10-13 江苏集萃先进金属材料研究所有限公司 Method for improving ingot casting solidification quality of vacuum induction furnace

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