CN103539335B - Program control bottle-making machine - Google Patents
Program control bottle-making machine Download PDFInfo
- Publication number
- CN103539335B CN103539335B CN201310420813.1A CN201310420813A CN103539335B CN 103539335 B CN103539335 B CN 103539335B CN 201310420813 A CN201310420813 A CN 201310420813A CN 103539335 B CN103539335 B CN 103539335B
- Authority
- CN
- China
- Prior art keywords
- chuck
- assembly
- rotation
- driving mechanism
- portion chuck
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The present invention relates to a kind of program control bottle-making machine.It comprises the corresponding A portion chuck assembly be assemblied on fuselage respectively, body fixed length mechanism, Zhi Jing mechanism, B portion chuck assembly, chuck lifting closing mechanism, Luo Ping mechanism, the revolution of heating assembly and being assemblied in underbelly drive assembly and rotation to drive assembly; It also comprises one for controlling the controller revolved round the sun, rotation drives assembly and each controlling organization, the output of described controller drives assembly to be connected with the input control end of the controller of each controlling organization with revolution, rotation respectively, and revolution drives the output of assembly and rotation driving assembly to drive input control end to be connected with the revolution of A portion chuck assembly and B portion chuck assembly, rotation respectively; B portion chuck assembly is independently assemblied in the side of A portion chuck assembly, and the upper and lower collet axis mutually crossed between A portion chuck assembly with B portion chuck assembly is to corresponding.This programme-controlled inter-agency high precision of each drived control that improves coordinates, and ensure that the high-precision bottle quality processed of bottle-making machine.
Description
Technical field
The present invention relates to a kind of program control bottle-making machine.
Background technology
The bottle-making machine of current use be mostly be elevated closing mechanism by the A portion chuck assembly be assemblied on fuselage, body fixed length mechanism, Zhi Jing mechanism, B portion chuck assembly, chuck, Luo Ping mechanism, the revolution of heating assembly and being assemblied in underbelly drive assembly and rotation to drive assembly to form; Described A portion chuck assembly is assemblied on fuselage by support set, and body fixed length mechanism and Zhi Jing mechanism are located on the fuselage of the controlled chuck of corresponding A portion chuck assembly respectively; Described B portion chuck assembly is located on the fuselage of chuck assembly side, A portion, the upper and lower collet axis mutually crossed between A portion chuck assembly with B portion chuck assembly is to corresponding, and chuck lifting closing mechanism and Luo Ping mechanism are assemblied on the folding control end of the controlled chuck of corresponding B portion chuck assembly and the fuselage of corresponding bottle forming chuck respectively.This bottle-making machine realizes controlling the production process of bottle processed with mechanically operated control mode completely; This mechanically operated control mode mainly contains two-way control path, the first drives turbine bag by motor, and turbine bag drives intermittent cam dividing spindle and fixed length, chuck open and close controlling drive shaft to control to provide propulsion source for bottle-making machine mechanical transmission by a pair cone gear; Intermittent cam dividing spindle is equipped with the interrupted division big cam for driving chuck dish to revolve round the sun, for driving three of Zhi Jing mechanism driving cams and for driving the sprocket wheel of B portion intermittent cam dividing spindle.Interrupted division big cam Direct driver wherein for driving chuck dish to revolve round the sun is assemblied in the indexing plate of chuck disk drive shaft lower end, chuck disk drive shaft drives the chuck dish being assemblied in chuck disk drive shaft upper end to produce revolution, realizes the calibration to chuck dish and station control.For driving two in three of Zhi Jing mechanism driving cams drive shafts driving pitot aperture former through rocking arm, another driving cam drives the swing axle of mandrel elevating drive mechanism through rocking arm, under the effect of three driving cams, realize the control shaping to processed bottle pressure mouth.For driving the sprocket wheel of B portion intermittent cam dividing spindle to be connected with B portion intermittent cam dividing spindle by chain, the two ends of B portion intermittent cam dividing spindle are equipped with and are controlled chuck lifter cam and control chuck make and break cam and be assemblied in middle B portion indexing cam; Control the push rod rack shaft that chuck lifter cam drives chuck lifting control mechanism, push rod rack shaft driven rotary cap produces upper and lower displacement, and the upper and lower displacement of turncap drives the lifting of controlled chuck, realizes the elevating control to controlled chuck; Control chuck make and break cam to drive rocking arm successively, win in succession and push rod, controlled the opening and closing of controlled chuck by the upper and lower displacement of push rod; B portion indexing cam drives the indexing plate being assemblied in chuck disk drive shaft lower end, and chuck disk drive shaft drives assembling B portion chuck dish thereon to produce revolution, realizes the control to B portion chuck dish calibration and station.It two is drive a pair cone gear by motor by sprocket wheel, and cone gear drives the A portion axis of rotation and the B portion axis of rotation respectively through web member again; A, B portion chuck rotation drived control mode is identical, and namely A, B portion axis of rotation drives rotation master wheel, and rotation master wheel drives the rotating gear on A, B portion chuck, realizes the drived control of A, B portion chuck rotation.There is following shortcoming in this kind of complete mechanically operated control mode: one: above-mentioned each mechanical composition part adjustability is poor.Because above-mentioned each drived control mechanism all adopts mechanically operated control mode, make A, B chuck dish calibration and station setting, body fixed length mechanism, Zhi Jing mechanism, composition portion such as chuck lifting closing mechanism, Luo Ping mechanism etc. non-adjustable, thus high to the requirement on machining accuracy of parts, particularly cause bottle-making machine assembling and setting difficulty large.Its two: the driving positioning precision of each mechanical composition part is low.Because each drived control mechanism all adopts mechanically operated control mode, make bottle-making machine revolution, rotation control, body fixed length mechanism, Zhi Jing mechanism, chuck lifting closing mechanism and the driving positioning precision of Luo Ping mechanism low, cause overall bottle Mass accuracy processed not high.Its three: complicated integral structure, parts processing request precision is high, manufacture difficulty.The mechanically operated control mode of its four: this kind employing, is not suitable with the needs that bottle-making machine realizes full auto-programsization control.
Summary of the invention
The object of this invention is to provide a kind of program control bottle-making machine overcoming above-mentioned deficiency.
The object of the present invention is achieved like this: this program control bottle-making machine comprises the corresponding A portion chuck assembly be assemblied on fuselage respectively, body fixed length mechanism, Zhi Jing mechanism, B portion chuck assembly, chuck lifting closing mechanism, Luo Ping mechanism, the revolution of heating assembly and being assemblied in underbelly drive assembly and rotation to drive assembly; Described A portion chuck assembly is assemblied on fuselage by support set, and body fixed length mechanism and Zhi Jing mechanism are located on the fuselage of the controlled chuck of corresponding A portion chuck assembly respectively; Described B portion chuck assembly is located on the fuselage of chuck assembly side, A portion, and chuck lifting closing mechanism and Luo Ping mechanism are assemblied on the folding control end of the controlled chuck of corresponding B portion chuck assembly and the fuselage of corresponding bottle forming chuck respectively; It also comprises that one drives assembly for controlling to revolve round the sun, rotation drives assembly, body fixed length mechanism, Zhi Jing mechanism, chuck lifting closing mechanism and the controller of Luo Ping mechanism, the output of described controller drives assembly with revolution respectively, rotation drives assembly, body fixed length mechanism, Zhi Jing mechanism, chuck be elevateds closing mechanism and be connected with the input control end of Luo Ping mechanism, and the output of revolve round the sun driving assembly and rotation driving assembly drives input control end to be connected with the revolution of A portion chuck assembly and B portion chuck assembly, rotation respectively; B portion chuck assembly is independently assemblied in the side of A portion chuck assembly, and the upper and lower collet axis mutually crossed between A portion chuck assembly with B portion chuck assembly is to corresponding.Described controller is by touch-screen, the programmable logic controller of a pair parallel join and parallel join are in the part A degree driving mechanism of programmable logic controller output terminal, fuse axle driving mechanism, mould wheel-drive, fixed length drive device, A portion chuck opens driving mechanism, part B degree driving mechanism, rotation frequency transformer, B portion chuck lift actuator, B portion chuck opens driving mechanism and the part A degree servomotor that connect corresponding to above-mentioned each driving mechanism, fuse axis drive motor, mould wheel drive motor, fixed length drive servo cylinder, A portion chuck opens driving servo cylinder, part B degree servomotor, rotation variable-frequency motor, the chuck lifting of B portion drives servo cylinder, B portion chuck is opened and is driven servo cylinder to form, and the output of two programmable logic controllers of described parallel join is respectively through part A degree driving mechanism, fuse axle driving mechanism, mould wheel-drive, fixed length drive device, A portion chuck opens driving mechanism, part B degree driving mechanism, rotation frequency transformer, B portion chuck lift actuator and B portion chuck open driving mechanism and part A degree servomotor, fuse axis drive motor, mould wheel drive motor, fixed length drive servo cylinder, A portion chuck opens driving servo cylinder, part B degree servomotor, rotation variable-frequency motor, the chuck lifting of B portion drives servo cylinder, B portion chuck is opened and is driven the input control end of servo cylinder to be connected.
Above-mentioned said revolution drives assembly to be made up of A portion revolution driving mechanism and B portion revolution driving mechanism; Described A portion revolution driving mechanism drives input control end to be connected with the revolution of A portion chuck assembly, B portion chuck assembly with the output of B portion revolution driving mechanism respectively.Described A portion revolution driving mechanism is made up of servomotor, calibration pinion(gear), calibration master wheel and A portion chuck disk drive shaft, described calibration pinion(gear) is assemblied on the output shaft of servomotor, calibration master wheel is assemblied in the lower end of A portion chuck disk drive shaft, two dividing gears are connected with a joggle, and A portion chuck dish is packed in the top of A portion chuck disk drive shaft.Described B portion revolution driving mechanism is made up of servomotor, calibration pinion(gear), calibration master wheel and B portion chuck disk drive shaft, described calibration pinion(gear) is assemblied on the output shaft of servomotor, calibration master wheel is assemblied in the lower end of B portion chuck dish, two dividing gears are connected with a joggle, and B portion chuck dish is packed in the top of B portion chuck disk drive shaft.
Above-mentioned said rotation drives assembly to be made up of A portion rotation driving mechanism and B portion rotation driving mechanism; Described A portion rotation driving mechanism drives input control end to be connected with the rotation of A portion chuck assembly, B portion chuck assembly with the output of B portion rotation driving mechanism respectively.Described A portion rotation driving mechanism is made up of variable-frequency motor, step-down gear, the axis of rotation and sprocket wheel and chain, the output of variable-frequency motor is connected with the input terminus of step-down gear, the axis of rotation installs the central position fitting over A portion chuck dish, the lower end of the axis of rotation is connected with the output shaft of step-down gear, sprocket wheel is assemblied in the upper end of the axis of rotation, and sprocket wheel is connected with the sprocket engagement of A portion chuck disc clamp head respectively by chain.Described B portion rotation driving mechanism drives duplicate gear to form by step-down gear, transmission shaft, transmitting gear and chuck, the lower end of transmission shaft is connected with the output shaft of step-down gear, transmitting gear is assemblied in the upper end of transmission shaft, chuck drives duplicate gear to be assemblied in the position with B portion chuck dish concentric, transmitting gear and chuck drive the second line of a couplet gears meshing of duplicate gear to link, and chuck drives the first line of a couplet gear of duplicate gear to engage with the rotating gear of B portion chuck disc clamp head respectively and links.
The technical progress that the present invention obtains: this program control bottle-making machine improves invention to the one of existing bottle-making machine, it mainly improves is that former bottle-making machine is improved to program control drived control mode to the mechanically operated control mode that revolution drives assembly, body fixed length mechanism, Zhi Jing mechanism, chuck lifting closing mechanism and Luo Ping mechanism to adopt.This program control drived control mode has following features, and one can conveniently realize arranging and adjustment the high precision of each drive element.Namely by for driving revolution to drive assembly and rotation to drive the servomotor of assembly and the control of variable-frequency motor rotating speed, conveniently can realize the high-precision adjustment location of each chuck and the adjustment that chuck disk high precision calibration, station are arranged is controlled; Simultaneously by body fixed length mechanism, Zhi Jing mechanism, chuck lifting closing mechanism and the servo cylinder of Luo Ping mechanism or the control of servomotor, the setting and the adjustment that the setting of the setting of the setting of body fixed length precision and adjustment, eck mould processed wheel closing speed and adjustment, chuck rising or falling speed and opened and closed positions and adjustment, the bottle that falls are captured to location and speed conveniently can be realized.Can facilitate the setting of each part mentioned above, adjustment simultaneously and show setting intuitively and adjust parameter, for bottle-making machine installation and debugging provide great convenience.The driving positioning precision of its two each driving mechanism is high.By to body fixed length mechanism, Zhi Jing mechanism, chuck lifting closing mechanism and the servo cylinder of Luo Ping mechanism or the control of servomotor, high-precision driving setting control body fixed length, neck processed, chuck being elevated to opening and closing and the bottle that falls conveniently can be realized.Above-mentioned program control control mode is adopted to bottle-making machine, not only achieve the high-precision driving location of above-mentioned each drived control mechanism, also improve the inter-agency high precision of each drived control and coordinate.Thus substantially increase the precision of overall bottle-making machine, effectively ensure that the bottle quality processed of bottle-making machine.Revolutionize conventional mechanical transmission control mode simultaneously, achieve the high-precision adjustment location of each chuck and chuck disk high precision calibration, station arranged and location and the setting of speed and the program control driving master mode of adjustment are captured to the setting of the setting of the setting of body fixed length precision and adjustment, eck mould processed wheel closing speed and adjustment, chuck rising or falling speed and opened and closed positions and adjustment, the bottle that falls.The compact overall structure of its three bottle-making machine is simple.Adopt program control control mode, revolutionize and drive the revolution of multiple cams drived control to drive assembly, body fixed length mechanism, Zhi Jing mechanism, chuck to be elevated closing mechanism and the mechanically operated control mode of Luo Ping mechanism by drive shaft, greatly reduce the usage quantity of machined piece.Thus not only enormously simplify bottle-making machine structure, making bottle-making machine integral construction more simply compact, also greatly reduce the failure rate of equipment, improve the work-ing life of bottle-making machine, is a kind of desirable program control bottle-making machine.
Accompanying drawing explanation
Fig. 1 is one-piece construction schematic diagram of the present invention.
Fig. 2 is A portion of the present invention revolution driving mechanism structure schematic diagram.
Fig. 3 is B portion of the present invention revolution driving mechanism structure schematic diagram.
Fig. 4 is A, B portion rotation driving mechanism structure schematic diagram of the present invention.
Fig. 5 is B portion of the present invention chuck assembly structure schematic diagram.
Fig. 6 is the electrical schematic diagram of controller of the present invention.
Embodiment
Be that the present invention is further described for embodiment below with accompanying drawing.This program control bottle-making machine improves invention to the one of existing bottle-making machine, as shown in Figure 1, this program control bottle-making machine comprises corresponding assembling A portion chuck assembly on the fuselage 1 respectively, body fixed length mechanism 2, Zhi Jing mechanism 3, B portion chuck assembly, chuck lifting closing mechanism 4, Luo Ping mechanism 5, the revolution of heating assembly and being assemblied in underbelly drive assembly and rotation to drive assembly; Described A portion chuck assembly assembles on the fuselage 1 by support set 6, and body fixed length mechanism 2 and Zhi Jing mechanism 3 are located on the fuselage 1 of the controlled chuck of corresponding A portion chuck assembly respectively; Described B portion chuck assembly is located on the fuselage 1 of chuck assembly side, A portion, and chuck lifting closing mechanism 4 and Luo Ping mechanism 5 are assemblied on the folding control end of the controlled chuck of corresponding B portion chuck assembly and the fuselage 1 of corresponding bottle forming chuck respectively; This bottle-making machine it also comprise that one drives assembly for controlling to revolve round the sun, rotation drives assembly, body fixed length mechanism 2, Zhi Jing mechanism 3, chuck lifting closing mechanism 4 and the controller of Luo Ping mechanism 5, the output of described controller drives assembly with revolution respectively, rotation drives assembly, body fixed length mechanism 2, Zhi Jing mechanism 3, chuck be elevateds closing mechanism 4 and be connected with the input control end of Luo Ping mechanism 5, and the output of revolve round the sun driving assembly and rotation driving assembly drives input control end to be connected with the revolution of A portion chuck assembly and B portion chuck assembly, rotation respectively; B portion chuck assembly is independently assemblied in the side of A portion chuck assembly, and the upper and lower collet axis mutually crossed between A portion chuck assembly with B portion chuck assembly is to corresponding.Respectively the formation of each part mentioned above and mutual annexation are described in detail below:
Above-mentioned said revolution drives assembly to be made up of A portion revolution driving mechanism and B portion revolution driving mechanism; Described A portion revolution driving mechanism drives input control end to be connected with the revolution of A portion chuck assembly, B portion chuck assembly with the output of B portion revolution driving mechanism respectively.Described A portion revolution driving mechanism is made up of servomotor 7, calibration pinion(gear) 8, calibration master wheel 9 and A portion chuck disk drive shaft 10, as shown in Figure 2, described calibration pinion(gear) 8 is assemblied on the output shaft of servomotor 7, calibration master wheel 9 is assemblied in the lower end of A portion chuck disk drive shaft 10, two dividing gears 8,9 are connected with a joggle, and A portion chuck dish 11 is packed in the top of A portion chuck disk drive shaft 10.During work, servomotor 7 drives A portion chuck disk drive shafts 10 to rotate through two dividing gears 8,9, and A portion chuck disk drive shaft 10 drives A portion chuck dish 11 to rotate, and realizes controlling the calibration of A portion chuck dish 11 and station by controlling servomotor 7.Described B portion revolution driving mechanism is made up of servomotor 12, calibration pinion(gear) 13, calibration master wheel 14 and B portion chuck disk drive shaft 15, as shown in Figure 3, described calibration pinion(gear) 13 is assemblied on the output shaft of servomotor 12, calibration master wheel 14 is assemblied in the lower end of B portion chuck disk drive shaft 15, two dividing gears 13,14 are connected with a joggle, and B portion chuck dish 16 is packed in the top of B portion chuck disk drive shaft 15.During work, servomotor 12 drives B portion chuck disk drive shafts 15 to rotate through two dividing gears 13,14, and B portion chuck disk drive shaft 15 drives B portion chuck dish 16 to rotate, and realizes controlling the calibration of B portion chuck dish 16 and station by controlling servomotor 12.
Above-mentioned said rotation drives assembly to be made up of A portion rotation driving mechanism and B portion rotation driving mechanism; Described A portion rotation driving mechanism drives input control end to be connected with the rotation of A portion chuck assembly, B portion chuck assembly with the output of B portion rotation driving mechanism respectively.Described A portion rotation driving mechanism is made up of variable-frequency motor 17, step-down gear 18, the axis of rotation 19 and sprocket wheel 20 and chain 21, as shown in Figure 4, the output of variable-frequency motor 17 works through belt transmission drive speed reducer 18, the axis of rotation 19 installs the central position fitting over A portion chuck dish 11, the lower end of the axis of rotation 19 is connected with the output shaft of step-down gear 18, sprocket wheel 20 is assemblied in the upper end of the axis of rotation 19, and sprocket wheel 20 is connected with the sprocket engagement of A portion chuck dish 11 upper grip respectively by chain 21.During work, variable-frequency motor 17 belt drives step-down gear 18 works, step-down gear 18 points of two-way export, one road exports and drives the A portion axis of rotation 19 to rotate, the axis of rotation 19 is with movable sprocket 20, chain 21 and A portion chuck dish 11 upper grip sprocket wheel to rotate successively, realizes controlling the rotation of A portion chuck by controlling variable-frequency motor 17.Described B portion rotation driving mechanism drives duplicate gear 25 to form by step-down gear 22, transmission shaft 23, transmitting gear 24 and chuck, and as shown in Figure 4, the propulsion source of this step-down gear 22 is driven by the variable-frequency motor 17 of A portion rotation driving mechanism.The lower end of transmission shaft 23 is connected with the output shaft of step-down gear 22, transmitting gear 24 is assemblied in the upper end of transmission shaft 23, chuck drives duplicate gear 25 to be assemblied in the position with B portion chuck dish 16 concentric, transmitting gear 24 and chuck drive the second line of a couplet gears meshing of duplicate gear 25 to link, and chuck drives the first line of a couplet gear of duplicate gear 25 to engage with the rotating gear of B portion chuck dish 16 chuck and links.During work under the variable-frequency motor 17 of A portion rotation driving mechanism drives, the output shaft of step-down gear 22 drives transmission shaft 23 to rotate, transmission shaft 23 is with nutating gear 24, chuck to drive the chuck rotating gear on duplicate gear 25 and B portion chuck dish 16 to rotate successively, realizes controlling the rotation of B portion chuck by controlling variable-frequency motor 17.
Above-mentioned said B portion chuck assembly is by B portion chuck dish 16, the uniform chuck on B portion chuck dish 16 and chuck dish lift adjustment mechanism and chuck disk center of being assemblied in is apart from adjustment mechanism composition, as shown in Figure 5, described chuck dish lift adjustment mechanism is by four post guide holders 26, positioning disk 27, support 28 and screw elevator 29 form, four post guide holders 26 are packed on support, positioning disk 27 is sleeved on the cylinder of four post guide holders 26, support 28 is assemblied on positioning disk 27, B portion chuck dish 16 is assemblied on support 28, screw elevator 29 is arranged on support, the output shaft of screw elevator 29 and the lower surface of positioning disk 27 are fixed with one.During work, screw elevator 29 is by driving positioning disk 27 and support 28, drives B portion chuck dish 16 to produce displacement, can realize the adjustment to chuck dish 16 upper and lower position, B portion by operation screw elevator 29.Described chuck disk center is made up of apart from adjustment mechanism leading screw 32, support 28, guiding track 30 and two guide limiting stoppers 31, guiding track 30 is packed on positioning disk 27, one end face and the support 28 of two guide limiting stoppers 31 are connected as a single entity, be slidably connected between the other end of two guide limiting stoppers 31 and guiding track 30, leading screw seat is packed on positioning disk 27, the output of leading screw 32 is threaded with the screw be packed on support 28, and B portion chuck dish 16 is assemblied on support 28.Leading screw 32 is operated during work, displacement is produced along guiding track 30 by the screw driving arm 28 be packed on support 28, namely support 28 drives B portion chuck dish 16 to produce displacement, the adjustment of the distance that realizes crossing to the center of collet that crosses between B portion chuck dish 16 and A portion chuck dish 11.
Above-mentioned said controller is by touch-screen CMP, the programmable controller PLC 1 of a pair parallel join, 2 and parallel join in programmable controller PLC 1, the part A degree driving mechanism AFDQDQ of 2 output terminals, fuse axle driving mechanism XZZQDQ, mould wheel-drive MLQDQ, fixed length drive device DCQDQ, A portion chuck opens driving mechanism AJTQDQ, part B degree driving mechanism BFDQDQ, rotation frequency transformer ZZBPQ, B portion chuck lift actuator SJQDQ, B portion chuck opens driving mechanism BJTQDQ and the part A degree servomotor 7 that connect corresponding to above-mentioned each driving mechanism, fuse axis drive motor 33, mould wheel drive motor 34, fixed length drive servo cylinder 35, A portion chuck is opened and is driven servo cylinder 36, part B degree servomotor 12, rotation variable-frequency motor 17, the chuck lifting of B portion drives servo cylinder 37, B portion chuck is opened and is driven servo cylinder 38 to form, as shown in Figure 6.Two programmable logic controller PLC1 of described parallel join, the output of 2 is respectively through part A degree driving mechanism AFDQDQ, fuse axle driving mechanism XZZQDQ, mould wheel-drive MLQDQ, fixed length drive device DCQDQ, A portion chuck opens driving mechanism AJTQDQ, part B degree driving mechanism BFDQDQ, rotation frequency transformer ZZBPQ, B portion chuck lift actuator SJQDQ and B portion chuck open driving mechanism BJTQDQ and part A degree servomotor 7, fuse axis drive motor 33, mould wheel drive motor 34, fixed length drive servo cylinder 35, A portion chuck is opened and is driven servo cylinder 36, part B degree servomotor 12, rotation variable-frequency motor 17, the chuck lifting of B portion drives servo cylinder 37, B portion chuck is opened and is driven the input control end of servo cylinder 38 to be connected.
The present invention by the various control signals of programmable controller PLC 1,2 order output, control on the one hand revolution drive assembly and rotation drive assembly realize Linkage mapping and on the other hand by controlling fuse axis drive motor 33, mould wheel drive motor 34, fixed length drive servo cylinder 35, A portion chuck open and drive the lifting of servo cylinder 36, B portion chuck to drive servo cylinder 37 and B portion chuck to open to drive servo cylinder 38 and the unattended operation of heating processing and fabricating operation at the bottom of the bottleneck that cooperatively interacted of assembly, bottle.Working process and the principle of work of its each several part are as follows:
During bottle-making machine work, first carry out reset operation to each drive-motor and servo cylinder, secondly drive assembly and rotation to drive assembly to reset to revolution, then bottle-making machine enters working order according to setting program, and starts heating assembly simultaneously.Namely operate according to the various control signals of programmable controller PLC 1,2 order output, first, programmable controller PLC 1 exports calibration control signal, calibration pulse control signal is exported by the output terminal Y0Y1 of programmable controller PLC 1, this calibration pulse control signal exports the input control end of part A degree servomotor 7 to through part A degree driving mechanism AFDQDQ, and part A degree servomotor 7 starts work.The output of part A degree servomotor 7 drives A portion chuck disk drive shaft 10 to rotate through two dividing gears 8,9, and A portion chuck disk drive shaft 10 drives A portion chuck dish 11 to rotate, and realizes controlling the calibration of A portion chuck dish 11 and the locking of station by controlling servomotor 7.Meanwhile the output terminal Y0Y1 of programmable controller PLC 2 also exports part B degree pulse control signal, this calibration pulse control signal exports the input control end of part B degree servomotor 12 to through part B degree driving mechanism BFDQDQ, part B degree servomotor 12 starts work, the output of part B degree servomotor 12 drives B portion chuck disk drive shaft 15 to rotate through two dividing gears 13,14, B portion chuck disk drive shaft 15 drives B portion chuck dish 16 to rotate, and realizes controlling the calibration of B portion chuck dish 16 and the locking of station by controlling servomotor 12.
After reset operation terminates, programmable controller PLC 2 exports a low potential control signal by YC pin, this low potential control signal exports the control input end of rotation variable-frequency motor 17 to through rotation frequency transformer ZZBPQ, rotation variable-frequency motor 17 starts work, variable-frequency motor 17 is by belt drives step-down gear 18, step-down gear 18 points of two-way export: one road exports and drives the A portion axis of rotation 19 to rotate, and the axis of rotation 19 is with the chuck sprocket wheel on movable sprocket 20, chain 21 and A portion chuck dish 11 to rotate successively.The output shaft that another road exports through step-down gear 22 drives transmission shaft 23 to rotate, transmission shaft 23 is with nutating gear 24 successively, chuck drives two-way gear 25 and chuck rotating gear on B portion chuck dish 16 rotates, and realizes the control of the rotational velocity to A, B portion chuck by controlling variable-frequency motor 17.
After calibration and rotation sequence of control terminate, complete the operations such as the fixed length to processed bottle, footpath processed by the A portion of bottle-making machine; Bottle basic skill or training sequence processed is completed by the B portion of bottle-making machine.Namely the control signal that programmable logic controller PLC1 and PLC2 sends body fixed length successively in order simultaneously, neck processed, chuck are elevated opening and closing and the bottle that falls, the working process of each several part is as follows:
1, body fixed length operation
One group of fixed length pulse control signal is exported by the Y2Y3 pin of programmable controller PLC 1, this pulse control signal exports the input control end of the fixed length drive servo cylinder 35 of body fixed length mechanism 2 to through fixed length drive device DCQDQ, fixed length drive servo cylinder 35 drives catch bar to move upward, after catch bar moves upward and puts in place, fixed length drive device DCQDQ sends feedback signal, this feedback signal inputs to programmable controller PLC 1 through the X14 pin of programmable controller PLC 1, programmable controller PLC 1 is by Y8YA pin output low level control signal, this low level control signal is opened driving mechanism AJTQDQ through A portion chuck and is exported the input control end that A portion chuck opens driving servo cylinder 36 to, A portion chuck is opened and is driven servo cylinder 36 to drive the push rod of body fixed length mechanism 2 to open the controlled chuck in A portion, the automatic landing of processed Glass tubing is on the fixed length cap of body fixed length mechanism 2.After A portion chuck is opened and is driven servo cylinder 36 operation to put in place, A portion chuck is opened driving mechanism AJTQDQ and is sent the feedback signal run and put in place, this feedback signal is delivered to the input terminus X15 pin of programmable controller PLC 1, programmable controller PLC 1 goes out set of pulses control signal by Y2Y3 human hair combing waste, this pulse control signal exports the input control end of fixed length drive servo cylinder 35 to through fixed length drive device DCQDQ, the distance controlling the setting of fixed length drive servo cylinder 35 follow procedure returns, after fixed length drive servo cylinder 35 returns and puts in place, fixed length drive device DCQDQ sends the feedback signal returning and put in place, this feedback signal is delivered to the input terminus X14 pin of programmable controller PLC 1, programmable controller PLC 1 is by Y9YA pin output low level control signal simultaneously, this control signal is opened driving mechanism AJTQDQ through A portion chuck and is exported the control input end that A portion chuck opens driving servo cylinder 36 to, A portion chuck is opened and is driven servo cylinder 36 to start to return downwards, controlled A portion chuck closes automatically simultaneously, processed Glass tubing is clamped again.After A portion chuck is opened and driven servo cylinder 36 to return and put in place, A portion chuck is opened driving mechanism AJTQDQ and is sent the feedback signal that puts in place, and this feedback signal that puts in place is delivered to the X15 pin of programmable controller PLC 1.Body fixed length operation completes.Under the control of programmable controller PLC 1, body fixed length mechanism 2 automatically resets, for next body fixed length is ready simultaneously.
2, footpath processed pressure mouth operation
After body fixed length operation completes, programmable controller PLC 1 sends footpath processed pulse control signal respectively by Y4Y5 and Y6Y7 pin, wherein a road control signal exports the input control end of fuse axis drive motor 33 to through fuse axle driving mechanism XZZQDQ, fuse axis drive motor 33 drives the rocking arm of Zhi Jing mechanism, swing axle to promote fuse successively and axially moves, and the bottle mouth position of processed bottle will be inserted in the upper end of mandrel.Meanwhile another road control signal exports the input control end of mould wheel drive motor 34 to through mould wheel-drive MLQDQ, mould wheel drive motor 34 drives successively in the driving axial of the connecting rod of Zhi Jing mechanism, rocker arm displaces pressure mouth former and swings, the processed bottle being inserted mandrel top by the pressure mouth pair of rollers of assembling on the driving shaft carries out pressure mouth, completes the footpath processed pressure mouth operation to processed bottle.After pressure mouth operation terminates, under the control of programmable controller PLC 1, the driving mechanism of mandrel drived control mechanism and pressure mouth former automatically resets, ready for processing next bottleneck.
3, production process at the bottom of bottle
The making at the bottle end is completed by the B portion of bottle-making machine; Namely by chuck open and close controlling mechanism and chuck lifting control mechanism cooperatively interact the work in-process bottle of bottle-making machine A portion being made bottleneck switch through to carry out bottle to bottle-making machine B portion at the bottom of production process, concrete working process is as follows:
After calibration and rotation sequence of control terminate, export two groups of setting pulse by programmable controller PLC 2 by Y4Y5 and Y6Y7 pin, wherein one group of setting pulse exports through B portion chuck lift actuator SJQDQ the input control end that the chuck lifting of B portion drives servo cylinder 37 to, another group setting pulse is opened driving mechanism BJTQDQ through B portion chuck and is exported the input control end that B portion chuck opens driving servo cylinder 38 to, the chuck lifting of B portion drives servo cylinder 37 to drive the turncap of chuck lifting control mechanism and chuck open and close controlling pressure head to move upward successively and opens controlled chuck, meanwhile, B portion chuck is opened and is driven servo cylinder 38 to drive the sliding bar of chuck open and close controlling mechanism and controlled chuck synchronously to rise, after processed body falls into controlled chuck, the chuck lifting of B portion drives servo cylinder 37 out of service, and the sliding bar that B portion chuck opens driving servo cylinder 38 continuation driving chuck open and close controlling mechanism moves up, the lower surface of chuck open and close controlling pressure head of chuck lifting control mechanism is separated with the open and close controlling end face of controlled chuck, controlled chuck closes, jaw clamps the work in-process bottle carried by bottle-making machine A portion, revolved round the sun by B portion and rotation driving mechanism with heat assembly and coordinate the bottle at the bottom of making bottle is delivered to Luo Ping mechanism.Meanwhile B portion chuck is opened and is driven servo cylinder 38 stop motion, and chuck lifting in B portion drives servo cylinder 37 slowly to decline, after slow decline terminates, chuck lifting in B portion drives servo cylinder 37 and B portion chuck to open to drive servo cylinder 38 to decline fast resets simultaneously, for making at the bottom of the bottle of next cycle is ready.
4, finished product bottle passes on operation
Passing on of finished product bottle is completed by Luo Ping mechanism.After at the bottom of bottle, production process terminates, programmable controller PLC 2 exports one group and gets a bottle control signal, get bottle control signal magnetic valve of control Luo Ping mechanism, cylinder and mechanical manipulator successively, realize stretching mechanical manipulator, get bottle, rollback, open the control of the actions such as bottle.Get a bottle return rear clip-claw when mechanical manipulator to open, processed good vial freely falls in discharge bucket.Get a bottle release for first, simultaneously for next station to get bottle ready.
After above-mentioned action all completes, programmable controller PLC 1,2 is orderly successively again sends steering order, and namely revolution fractional conversion in A, B portion is to next station, then, restarts above-mentioned action.Enter the next work period, so go round and begin again.
Claims (8)
1. a program control bottle-making machine, it comprises the corresponding A portion chuck assembly be assemblied on fuselage respectively, body fixed length mechanism, Zhi Jing mechanism, B portion chuck assembly, chuck lifting closing mechanism, Luo Ping mechanism, the revolution of heating assembly and being assemblied in underbelly drive assembly and rotation to drive assembly, described A portion chuck assembly is assemblied on fuselage by support set, and body fixed length mechanism and Zhi Jing mechanism are located on the fuselage of the controlled chuck of corresponding A portion chuck assembly respectively, described B portion chuck assembly is located on the fuselage of chuck assembly side, A portion, and chuck lifting closing mechanism and Luo Ping mechanism are assemblied on the folding control end of the controlled chuck of corresponding B portion chuck assembly and the fuselage of corresponding bottle forming chuck respectively, it is characterized in that it also comprises that one drives assembly for controlling to revolve round the sun, rotation drives assembly, body fixed length mechanism, Zhi Jing mechanism, chuck lifting closing mechanism and the controller of Luo Ping mechanism, the output of described controller drives assembly with revolution respectively, rotation drives assembly, body fixed length mechanism, Zhi Jing mechanism, chuck be elevateds closing mechanism and be connected with the input control end of Luo Ping mechanism, and the output of revolve round the sun driving assembly and rotation driving assembly drives input control end to be connected with the revolution of A portion chuck assembly and B portion chuck assembly, rotation respectively, B portion chuck assembly is independently assemblied in the side of A portion chuck assembly, and the upper and lower collet axis mutually crossed between A portion chuck assembly with B portion chuck assembly is to corresponding, described controller is by touch-screen, the programmable logic controller of a pair parallel join and parallel join are in the part A degree driving mechanism of programmable logic controller output terminal, fuse axle driving mechanism, mould wheel-drive, fixed length drive device, A portion chuck opens driving mechanism, part B degree driving mechanism, rotation frequency transformer, B portion chuck lift actuator, B portion chuck opens driving mechanism and the part A degree servomotor that connect corresponding to above-mentioned each driving mechanism, fuse axis drive motor, mould wheel drive motor, fixed length drive servo cylinder, A portion chuck opens driving servo cylinder, part B servo degree motor, rotation variable-frequency motor, the chuck lifting of B portion drives servo cylinder, B portion chuck is opened and is driven servo cylinder to form, and the output of two programmable logic controllers of described parallel join is respectively through part A degree driving mechanism, fuse axle driving mechanism, mould wheel-drive, fixed length drive device, A portion chuck opens driving mechanism, part B degree driving mechanism, rotation frequency transformer, B portion chuck lift actuator and B portion chuck open driving mechanism and part A degree servomotor, fuse axis drive motor, mould wheel drive motor, fixed length drive servo cylinder, A portion chuck opens driving servo cylinder, part B degree servomotor, rotation variable-frequency motor, the chuck lifting of B portion drives servo cylinder, B portion chuck is opened and is driven the input control end of electric cylinder to be connected.
2. program control bottle-making machine according to claim 1, is characterized in that described revolution drives assembly to be made up of A portion revolution driving mechanism and B portion revolution driving mechanism; Described A portion revolution driving mechanism drives input control end to be connected with the revolution of A portion chuck assembly, B portion chuck assembly with the output of B portion revolution driving mechanism respectively.
3. program control bottle-making machine according to claim 1 and 2, it is characterized in that described A portion revolution driving mechanism is made up of servomotor, calibration pinion(gear), calibration master wheel and A portion chuck disk drive shaft, described calibration pinion(gear) is assemblied on the output shaft of servomotor, calibration master wheel is assemblied in the lower end of A portion chuck disk drive shaft, two dividing gears are connected with a joggle, and A portion chuck dish is packed in the top of A portion chuck disk drive shaft.
4. program control bottle-making machine according to claim 3, it is characterized in that described B portion revolution driving mechanism is made up of servomotor, calibration pinion(gear), calibration master wheel and B portion chuck disk drive shaft, described calibration pinion(gear) is assemblied on the output shaft of servomotor, calibration master wheel is assemblied in the lower end of B portion chuck disk drive shaft, two dividing gears are connected with a joggle, and B portion chuck dish is packed in the top of B portion chuck disk drive shaft.
5. program control bottle-making machine according to claim 4, is characterized in that described rotation drives assembly to be made up of A portion rotation driving mechanism and B portion rotation driving mechanism; Described A portion rotation driving mechanism drives input control end to be connected with the rotation of A portion chuck assembly, B portion chuck assembly with the output of B portion rotation driving mechanism respectively.
6. program control bottle-making machine according to claim 5, it is characterized in that described A portion rotation driving mechanism is made up of variable-frequency motor, step-down gear, the axis of rotation and sprocket wheel and chain, the output of variable-frequency motor is connected with the input terminus of step-down gear, the axis of rotation installs the central position fitting over A portion chuck dish, the lower end of the axis of rotation is connected with the output shaft of step-down gear, sprocket wheel is assemblied in the upper end of the axis of rotation, and sprocket wheel is connected with the sprocket engagement of A portion chuck disc clamp head respectively by chain.
7. program control bottle-making machine according to claim 6, it is characterized in that described B portion rotation driving mechanism drives duplicate gear to form by step-down gear, transmission shaft, transmitting gear and chuck, the lower end of transmission shaft is connected with the output shaft of step-down gear, transmitting gear is assemblied in the upper end of transmission shaft, chuck drives duplicate gear to be assemblied in the position with B portion chuck dish concentric, transmitting gear and chuck drive the second line of a couplet gears meshing of duplicate gear to link, and chuck drives the first line of a couplet gear of duplicate gear to engage with the rotating gear of B portion chuck disc clamp head respectively and links.
8. program control bottle-making machine according to claim 7, it is characterized in that described B portion chuck assembly is by B portion chuck dish, the uniform chuck on B portion chuck dish and chuck dish lift adjustment mechanism and chuck disk center of being assemblied in is apart from adjustment mechanism composition, described chuck dish lift adjustment mechanism is by four post guide holders, positioning disk, support and screw elevator composition, four post guide holders are packed on support, positioning disk is sleeved on the cylinder of four post guide holders, support is assemblied on positioning disk, B portion chuck dish is assemblied on support, screw elevator is arranged on support, the output shaft of screw elevator and the lower surface of positioning disk are fixed with one, described chuck disk center is made up of apart from adjustment mechanism leading screw, support, guiding track and two guide limiting stoppers, guiding track is packed on positioning disk, one end face of two guide limiting stoppers and support are connected as a single entity, be slidably connected between the other end of two guide limiting stoppers and guiding track, leading screw seat is packed on positioning disk, the output of leading screw is threaded with the screw be packed on support, and B portion chuck dish is assemblied on support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310420813.1A CN103539335B (en) | 2013-09-16 | 2013-09-16 | Program control bottle-making machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310420813.1A CN103539335B (en) | 2013-09-16 | 2013-09-16 | Program control bottle-making machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103539335A CN103539335A (en) | 2014-01-29 |
| CN103539335B true CN103539335B (en) | 2015-10-28 |
Family
ID=49963256
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310420813.1A Active CN103539335B (en) | 2013-09-16 | 2013-09-16 | Program control bottle-making machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103539335B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105271658B (en) * | 2015-10-26 | 2017-09-29 | 长沙知元科技有限公司 | Bottle-making machine and its rotating blade drive |
| CN108773996A (en) * | 2018-06-25 | 2018-11-09 | 成都市金鼓药用包装有限公司 | A kind of high-accuracy glass bottleneck molding machine and glass tube bottle-making machine |
| CN109910035A (en) * | 2019-04-04 | 2019-06-21 | 中船重工鹏力（南京）智能装备系统有限公司 | A kind of thin-wall barrel flexibility shifting mechanical arm |
| CN110482847B (en) * | 2019-09-03 | 2024-01-30 | 河北陆源科技有限公司 | Bottle bottom separating device of vertical tube bottle making machine |
| CN111484234B (en) * | 2020-06-17 | 2024-04-12 | 河北陆源科技有限公司 | Lifting balance adjusting mechanism and adjusting method for B part of bottle making machine |
| CN113929283A (en) * | 2021-11-12 | 2022-01-14 | 河北陆源科技有限公司 | Direct-drive bottle making machine and direct-drive bottle making method |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2354725Y (en) * | 1999-03-17 | 1999-12-22 | 哈尔滨飞机制造公司 | Vertical uncontinuous dual glass pipe bottle making mechanism |
| CN1377845A (en) * | 2001-03-29 | 2002-11-06 | 山东省药用玻璃股份有限公司 | Full servo line type bottle making machine |
| CN2659889Y (en) * | 2003-10-13 | 2004-12-01 | 山东三金玻璃机械有限公司 | Multiple integration flexible synchronous transmission system |
| CN202148248U (en) * | 2011-08-04 | 2012-02-22 | 张士华 | Vertical-to-horizontal device for batch-type bottle-making machine |
| CN202400944U (en) * | 2011-11-14 | 2012-08-29 | 山东耀华医疗器械科技有限公司 | Main transmission mechanism for glass bottle making machine |
| CN203440228U (en) * | 2013-09-16 | 2014-02-19 | 石家庄陆源机械制造有限公司 | Program controlled bottle-making machine |
-
2013
- 2013-09-16 CN CN201310420813.1A patent/CN103539335B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2354725Y (en) * | 1999-03-17 | 1999-12-22 | 哈尔滨飞机制造公司 | Vertical uncontinuous dual glass pipe bottle making mechanism |
| CN1377845A (en) * | 2001-03-29 | 2002-11-06 | 山东省药用玻璃股份有限公司 | Full servo line type bottle making machine |
| CN2659889Y (en) * | 2003-10-13 | 2004-12-01 | 山东三金玻璃机械有限公司 | Multiple integration flexible synchronous transmission system |
| CN202148248U (en) * | 2011-08-04 | 2012-02-22 | 张士华 | Vertical-to-horizontal device for batch-type bottle-making machine |
| CN202400944U (en) * | 2011-11-14 | 2012-08-29 | 山东耀华医疗器械科技有限公司 | Main transmission mechanism for glass bottle making machine |
| CN203440228U (en) * | 2013-09-16 | 2014-02-19 | 石家庄陆源机械制造有限公司 | Program controlled bottle-making machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103539335A (en) | 2014-01-29 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103539335B (en) | Program control bottle-making machine | |
| CN203440228U (en) | Program controlled bottle-making machine | |
| CN104591064B (en) | Rotary bottle filler | |
| CN201889575U (en) | Automatic welding device of circular weld bead | |
| CN204685875U (en) | A kind of manipulator | |
| CN106144436A (en) | Reciprocating clamping transporter | |
| CN203764846U (en) | Hot forging mechanical arm and hot forging nut automatic forming device with same | |
| CN103786079A (en) | Full-automatic stacking adhering and grinding gem processing machine | |
| CN208450996U (en) | A kind of model bead seat kludge | |
| CN102641036B (en) | Full-automatic eyebrow pencil core filling machine | |
| WO2016202137A1 (en) | Smart robotic device for cutting rice paper | |
| US4272981A (en) | Workpiece manipulator for forging press | |
| CN206742634U (en) | A kind of terminal crimping connector | |
| CN101518276A (en) | Automatic cake forming machine | |
| CN104924336B (en) | Intelligent pith paper cutting robot | |
| CN109807920A (en) | A kind of gripper structure based on steel wire driving | |
| CN109149384A (en) | It is a kind of to automate improved spark setting and its application method | |
| CN205766125U (en) | A kind of three-axis robot | |
| CN203670902U (en) | Y-shaped three-way ball valve of automatic control drive device | |
| CN201384017Y (en) | Automatic cake forming machine | |
| CN201933013U (en) | Tilter | |
| CN103742678A (en) | Y-shaped three-way ball valve capable of automatically controlling driving device | |
| CN202763255U (en) | Control system for automatic multi-axis spot welding equipment | |
| CN205817861U (en) | A kind of three-axis robot arm | |
| CN201304726Y (en) | Filling adjusting mechanism of powder forming machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: The Luquan Economic Development Zone, Hebei province Shijiazhuang City Road 050200 Patentee after: Hebei Land Technology Co., Ltd. Address before: The Luquan Economic Development Zone, Hebei province Shijiazhuang City Road 050200 Patentee before: Shijiazhuang Loyal Machinery Manufacturing Co., Ltd. |