CN103539335A - Program control type bottle making machine - Google Patents
Program control type bottle making machine Download PDFInfo
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- CN103539335A CN103539335A CN201310420813.1A CN201310420813A CN103539335A CN 103539335 A CN103539335 A CN 103539335A CN 201310420813 A CN201310420813 A CN 201310420813A CN 103539335 A CN103539335 A CN 103539335A
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Abstract
The invention relates to a program control type bottle making machine which comprises a part A chuck assembly, a bottle body fixed length mechanism, a neck making mechanism, a part B chuck assembly, a chuck lifting and opening-closing mechanism, a bottle falling mechanism, a heating assembly, a revolution driving assembly and a rotation driving assembly, wherein the part A chuck assembly, the bottle body fixed length mechanism, the neck making mechanism, the part B chuck assembly, the chuck lifting and opening-closing mechanism, the bottle falling mechanism and the heating assembly are respectively correspondingly assembled on a machine body, and the revolution driving assembly and the rotation driving assembly are assembled at the lower part of the machine body. The program control type bottle making machine further comprises a controller used for controlling the revolution driving assembly, the rotation driving assembly and all control mechanisms, the output of the controller is respectively connected with the revolution driving assembly, the rotation drive assembly and the input control ends of controllers of the control mechanisms, the outputs of the revolution driving assembly and the rotation driving assembly are respectively connected with the revolution and rotation driving input control ends of the part A chuck assembly and the part B chuck assembly; the part B chuck assembly is independently assembled at one side of the part A chuck assembly, and an upper chuck and a lower chuck which are mutually joined between the part A chuck assembly and the part B chuck assembly axially correspond. According to the program control type bottle making machine, the high-precision matching among all the driving control mechanisms is improved, and the high-precision bottle making quality of the bottle making machine is ensured.
Description
Technical field
The present invention relates to a kind of program control bottle-making machine.
Background technology
The bottle-making machine using be at present mostly by being assemblied in A portion chuck assembly, the body fixed length ,Zhi of mechanism neck mechanism, B portion chuck assembly, chuck lifting closing mechanism ,Luo Ping mechanism on fuselage, the revolution of heating assembly and being assemblied in underbelly drives assembly and rotation to drive assembly to form; Described A portion chuck assembly is assemblied on fuselage by support set, and the body fixed length He Zhi of mechanism neck mechanism is located at respectively on the fuselage of the controlled chuck of corresponding A portion chuck assembly; Described B portion chuck assembly is located on the fuselage of A portion chuck assembly one side, the upper and lower collet axis mutually crossing between A portion chuck assembly and B portion chuck assembly is to corresponding, and chuck lifting closing mechanism Ji Luoping mechanism is assemblied in respectively on the folding control end of the controlled chuck of corresponding B portion's chuck assembly and the fuselage of corresponding bottle forming chuck.This bottle-making machine is completely realized the production process of system bottle is controlled with mechanically operated control mode; This mechanically operated control mode mainly contains two-way control path, the first drives turbine bag by motor, and turbine bag drives intermittent cam dividing spindle and fixed length, chuck open and close controlling drive shaft to control propulsion source is provided for bottle-making machine mechanical transmission by a pair of cone gear; On intermittent cam dividing spindle, be equipped with interrupted division big cam for driving chuck dish revolution, for driving three driving cams of Zhi Jing mechanism and for driving the sprocket wheel of B portion intermittent cam dividing spindle.Wherein for driving the interrupted division big cam of chuck dish revolution directly to drive the indexing plate that is assemblied in chuck disk drive shaft lower end, chuck disk drive shaft drives the chuck dish that is assemblied in chuck disk drive shaft upper end to produce revolution, realizes the calibration of chuck dish and station are controlled.For driving two drive shafts that drive pitot aperture former through rocking arm of three driving cams of Zhi Jing mechanism, another driving cam drives the swing axle of mandrel elevating drive mechanism through rocking arm, under the effect of three driving cams, realize the control of processed bottle being pressed to mouthful moulding.For the sprocket wheel that drives B portion intermittent cam dividing spindle, by chain, be connected with B portion intermittent cam dividing spindle, the two ends of B portion intermittent cam dividing spindle are equipped with and are controlled chuck lifter cam and control chuck make and break cam and be assemblied in middle B portion indexing cam; Control the push rod rack shaft that chuck lifter cam drives chuck lifting control mechanism, push rod rack shaft driven rotary cap produces upper and lower displacement, and the upper and lower displacement of turncap drives the lifting of controlled chuck, realizes the elevating control to controlled chuck; Control chuck make and break cam and drive successively rocking arm, win in succession and push rod, by the upper and lower displacement of push rod, controlled the switching of controlled chuck; B portion indexing cam drives the indexing plate that is assemblied in chuck disk drive shaft lower end, and chuck disk drive shaft drives assembling B portion chuck dish thereon to produce revolution, realizes the control to B portion chuck dish calibration and station.It two is by sprocket wheel, to drive a pair of cone gear by motor, and cone gear drives respectively the A portion axis of rotation and the B portion axis of rotation through web member again; A, the chuck rotation of B portion drive control mode identical, and A, the B portion axis of rotation drive rotation master wheel, and rotation master wheel drives the rotating gear on A, B portion chuck, realize the driving of A, the chuck rotation of B portion and control.There is following shortcoming in this kind of complete mechanically operated control mode: one: above-mentioned each mechanical composition part adjustability is poor.Because the above-mentioned controlling organization that respectively drives all adopts mechanically operated control mode, make the composition portions such as A, B chuck dish calibration and station setting, the body fixed length ,Zhi of mechanism neck mechanism, chuck lifting closing mechanism ,Luo Ping mechanism non-adjustable, thereby high to the requirement on machining accuracy of parts, particularly cause bottle-making machine assembling and setting difficulty large.Its two: the driving positioning precision of each mechanical composition part is low.Because driving controlling organization, each all adopts mechanically operated control mode, make the driving positioning precision of bottle-making machine revolution, rotation control, the body fixed length ,Zhi of mechanism neck mechanism, chuck lifting closing mechanism He Luoping mechanism low, cause whole system bottle quality precision not high.Its three: complicated integral structure, parts processing request precision is high, manufactures difficulty.Its four: this kind adopts mechanically operated control mode, is not suitable with bottle-making machine and realizes the needs that full-automatic sequencing is controlled.
Summary of the invention
The object of this invention is to provide a kind of program control bottle-making machine that overcomes above-mentioned deficiency.
The object of the present invention is achieved like this: this program control bottle-making machine comprises that respectively the revolution that is correspondingly assemblied in A portion chuck assembly, the body fixed length ,Zhi of mechanism neck mechanism, B portion chuck assembly, chuck lifting closing mechanism ,Luo Ping mechanism on fuselage, heats assembly and is assemblied in underbelly drives assembly and rotation to drive assembly; Described A portion chuck assembly is assemblied on fuselage by support set, and the body fixed length He Zhi of mechanism neck mechanism respectively
Be located on the fuselage of the controlled chuck of corresponding A portion chuck assembly; Described B portion chuck assembly is located on the fuselage of A portion chuck assembly one side, and chuck lifting closing mechanism Ji Luoping mechanism is assemblied in respectively on the folding control end of the controlled chuck of corresponding B portion's chuck assembly and the fuselage of corresponding bottle forming chuck; It also comprises that one drives assembly, rotation to drive the controller of assembly, the body fixed length ,Zhi of mechanism neck mechanism, chuck lifting closing mechanism He Luoping mechanism for controlling revolution, the output of described controller drives assembly, rotation to drive the input control end of assembly, the body fixed length ,Zhi of mechanism neck mechanism, chuck lifting closing mechanism He Luoping mechanism to be connected with revolution respectively, and revolution drives assembly and rotation to drive the output of assembly to drive input control end to be connected with revolution, the rotation of A portion chuck assembly and B portion chuck assembly respectively; B portion chuck assembly is independently assemblied in a side of A portion chuck assembly, and the upper and lower collet axis mutually crossing between A portion chuck assembly and B portion chuck assembly is to corresponding.
Above-mentioned said revolution drives assembly to be comprised of A portion revolution driving mechanism and B portion revolution driving mechanism; The output of described A portion revolution driving mechanism and B portion revolution driving mechanism drives input control end to be connected with the revolution of A portion chuck assembly, B portion chuck assembly respectively.Described A portion revolution driving mechanism is comprised of servomotor, calibration pinion(gear), calibration master wheel and A portion chuck disk drive shaft, described calibration pinion(gear) is assemblied on the output shaft of servomotor, calibration master wheel is assemblied in the lower end of A portion chuck disk drive shaft, two dividing gears are connected with a joggle, and A portion chuck dish is packed in the top of A portion chuck disk drive shaft.Described B portion revolution driving mechanism is comprised of servomotor, calibration pinion(gear), calibration master wheel and B portion chuck disk drive shaft, described calibration pinion(gear) is assemblied on the output shaft of servomotor, calibration master wheel is assemblied in the lower end of B portion chuck dish, two dividing gears are connected with a joggle, and B portion chuck dish is packed in the top of B portion chuck disk drive shaft.
Above-mentioned said rotation drives assembly to be comprised of A portion rotation driving mechanism and B portion rotation driving mechanism; The output of described A portion rotation driving mechanism and B portion rotation driving mechanism drives input control end to be connected with the rotation of A portion chuck assembly, B portion chuck assembly respectively.Described A portion rotation driving mechanism is comprised of variable-frequency motor, step-down gear, the axis of rotation and sprocket wheel and chain, the output of variable-frequency motor is connected with the input terminus of step-down gear, the axis of rotation installs the central position that fits over A portion chuck dish, the lower end of the axis of rotation is connected with the output shaft of step-down gear, sprocket wheel is assemblied in the upper end of the axis of rotation, and sprocket wheel is connected with the sprocket engagement of A portion chuck disc clamp head respectively by chain.Described B portion rotation driving mechanism drives duplicate gear to form by step-down gear, transmission shaft, transmitting gear and chuck, the lower end of transmission shaft is connected with the output shaft of step-down gear, transmitting gear is assemblied in the upper end of transmission shaft, chuck driving duplicate gear is assemblied in the position with B portion chuck dish concentric, transmitting gear and chuck drive the second line of a couplet gear engagement of duplicate gear link, and the first line of a couplet gear that chuck drives duplicate gear meshes and links with the rotating gear of B portion chuck disc clamp head respectively.
Above-mentioned said controller is by touch-screen, the programmable logic controller of a pair of parallel join and parallel join are in the A of programmable logic controller output terminal part degree driving mechanism, fuse axle driving mechanism, mould wheel-drive, fixed length drive device, A portion chuck is opened driving mechanism, B part degree driving mechanism, rotation frequency transformer, B portion chuck lifting driving mechanism, B portion chuck open driving mechanism and with the A part degree servomotor of the corresponding connection of above-mentioned each driving mechanism, fuse axis drive motor, mould wheel drive motor, fixed length drive servo cylinder, A portion chuck is opened driving servo cylinder, B part degree servomotor, rotation variable-frequency motor, the chuck lifting of B portion drives servo cylinder, B portion chuck is opened and is driven servo cylinder to form, and the output of two programmable logic controllers of described parallel join is respectively through A part degree driving mechanism, fuse axle driving mechanism, mould wheel-drive, fixed length drive device, A portion chuck is opened driving mechanism, B part degree driving mechanism, rotation frequency transformer, B portion chuck lifting driving mechanism and B portion chuck are opened driving mechanism and A part degree servomotor, fuse axis drive motor, mould wheel drive motor, fixed length drive servo cylinder, A portion chuck is opened driving servo cylinder, B part degree servomotor, rotation variable-frequency motor, the chuck lifting of B portion drives servo cylinder, B portion chuck is opened and is driven the input control end of servo cylinder to be connected.
The technical progress that the present invention obtains: this program control bottle-making machine is a kind of improvement invention to existing bottle-making machine, it mainly improves is that the mechanically operated control mode that drives assembly, the body fixed length ,Zhi of mechanism neck mechanism, chuck lifting closing mechanism He Luoping mechanism to adopt to revolution former bottle-making machine is improved to program control driving control mode.This program control driving control mode has following features, and one can conveniently be realized high precision setting and the adjustment to each drive element.By to for driving revolution to drive assembly and rotation to drive the servomotor of assembly and the control of variable-frequency motor rotating speed, can conveniently realize to each chuck high-precision adjustment location with to the adjustment of chuck disk high precision calibration, station setting and controlling; By to the body fixed length ,Zhi of mechanism neck mechanism, the servo cylinder of chuck lifting closing mechanism He Luoping mechanism or the control of servomotor, can conveniently realize setting and an adjustment to the setting of closing speed and setting and the adjustment of adjustment, chuck rising or falling speed and opened and closed positions are taken turns in the setting of body fixed length precision and adjustment, eck mould processed, the bottle that falls captures location and speed simultaneously.To the setting of each part mentioned above, adjustment, can facilitate and show intuitively setting and adjust parameter simultaneously, for bottle-making machine installation and debugging provide great convenience.The driving positioning precision of its two each driving mechanism is high.By to the body fixed length ,Zhi of mechanism neck mechanism, the servo cylinder of chuck lifting closing mechanism He Luoping mechanism or the control of servomotor, can conveniently realize the high-precision driving setting control to body fixed length, neck processed, chuck lifting switching and the bottle that falls.Above-mentioned bottle-making machine is adopted to program control control mode, not only realized the above-mentioned high-precision driving of the controlling organization location that respectively drives, also improved the high precision respectively driving between controlling organization and coordinated.Thereby greatly improved the precision of whole bottle-making machine, effectively guaranteed the bottle quality processed of bottle-making machine.Simultaneously thoroughly changed traditional mechanical transmission control mode, realized to each chuck high-precision adjustment location with to chuck disk high precision calibration, station setting with the setting of body fixed length precision and adjustment, eck mould processed the wheel setting of closing speed and setting and the adjustment of adjustment, chuck rising or falling speed and opened and closed positions, the bottle that falls are captured to location and the setting of speed and a program control driving master mode for adjustment.The compact overall structure of its three bottle-making machine is simple.Adopt program control control mode, thoroughly changed by drive shaft and driven multiple cams to drive control revolution to drive assembly, the body fixed length ,Zhi of mechanism neck mechanism, the mechanically operated control mode of chuck lifting closing mechanism He Luoping mechanism, greatly reduced the usage quantity of machined piece.Thereby not only greatly having simplified bottle-making machine structure, made bottle-making machine integral construction more simple compact, also greatly reduced the failure rate of equipment, in the work-ing life of having improved bottle-making machine, is a kind of desirable program control bottle-making machine.
Accompanying drawing explanation
Fig. 1 is one-piece construction schematic diagram of the present invention.
Fig. 2 is A of the present invention portion revolution driving mechanism structure schematic diagram.
Fig. 3 is B of the present invention portion revolution driving mechanism structure schematic diagram.
Fig. 4 is A of the present invention, B portion rotation driving mechanism structure schematic diagram.
Fig. 5 is B of the present invention portion chuck assembly structure schematic diagram.
Fig. 6 is the electrical schematic diagram of controller of the present invention.
Embodiment
The present invention is further described as embodiment to take accompanying drawing below.This program control bottle-making machine is a kind of improvement invention to existing bottle-making machine, as shown in Figure 1, this program control bottle-making machine comprises that respectively the revolution that is correspondingly assemblied in A portion chuck assembly, 2 ,Zhi neck mechanisms 3 of body fixed length mechanism, B portion chuck assembly, chuck lifting closing mechanism 4 ,Luo Ping mechanisms 5 on fuselage 1, heats assembly and is assemblied in underbelly drives assembly and rotation to drive assembly; Described A portion chuck assembly is assemblied on fuselage 1 by support set 6, and 2 He Zhi neck mechanisms 3 of body fixed length mechanism are located at respectively on the fuselage 1 of the controlled chuck of corresponding A portion chuck assembly; Described B portion chuck assembly is located on the fuselage 1 of A portion chuck assembly one side, and chuck lifting closing mechanism 4 Ji Luoping mechanisms 5 are assemblied in respectively on the folding control end of the controlled chuck of corresponding B portion's chuck assembly and the fuselage 1 of corresponding bottle forming chuck; It also comprises that one drives assembly, rotation to drive the controller of assembly, 2 ,Zhi neck mechanisms 3 of body fixed length mechanism, chuck lifting closing mechanism 4 He Luoping mechanisms 5 for controlling revolution this bottle-making machine, the output of described controller drives assembly, rotation to drive the input control end of assembly, 2 ,Zhi neck mechanisms 3 of body fixed length mechanism, chuck lifting closing mechanism 4 He Luoping mechanisms 5 to be connected with revolution respectively, and revolution drives assembly and rotation to drive the output of assembly to drive input control end to be connected with revolution, the rotation of A portion chuck assembly and B portion chuck assembly respectively; B portion chuck assembly is independently assemblied in a side of A portion chuck assembly, and the upper and lower collet axis mutually crossing between A portion chuck assembly and B portion chuck assembly is to corresponding.Respectively the formation of each part mentioned above and mutual annexation are elaborated below:
Above-mentioned said revolution drives assembly to be comprised of A portion revolution driving mechanism and B portion revolution driving mechanism; The output of described A portion revolution driving mechanism and B portion revolution driving mechanism drives input control end to be connected with the revolution of A portion chuck assembly, B portion chuck assembly respectively.Described A portion revolution driving mechanism is comprised of servomotor 7, calibration pinion(gear) 8, calibration master wheel 9 and A portion chuck disk drive shaft 10, as shown in Figure 2, described calibration pinion(gear) 8 is assemblied on the output shaft of servomotor 7, calibration master wheel 9 is assemblied in the lower end of A portion chuck disk drive shaft 10, two dividing gears 8,9 are connected with a joggle, and A portion chuck dish 11 is packed in the top of A portion chuck disk drive shaft 10.During work, servomotor 7 drives A portion chuck disk drive shaft 10 to rotate through two dividing gears 8,9, and A portion chuck disk drive shaft 10 drives 11 rotations of A portion chuck dish, by control servomotor 7, is realized calibration and the station of A portion chuck dish 11 are controlled.Described B portion revolution driving mechanism is comprised of servomotor 12, calibration pinion(gear) 13, calibration master wheel 14 and B portion chuck disk drive shaft 15, as shown in Figure 3, described calibration pinion(gear) 13 is assemblied on the output shaft of servomotor 12, calibration master wheel 14 is assemblied in the lower end of B portion chuck disk drive shaft 15, two dividing gears 13,14 are connected with a joggle, and B portion chuck dish 16 is packed in the top of B portion chuck disk drive shaft 15.During work, servomotor 12 drives B portion chuck disk drive shaft 15 to rotate through two dividing gears 13,14, and B portion chuck disk drive shaft 15 drives 16 rotations of B portion chuck dish, by control servomotor 12, is realized calibration and the station of B portion chuck dish 16 are controlled.
Above-mentioned said rotation drives assembly to be comprised of A portion rotation driving mechanism and B portion rotation driving mechanism; The output of described A portion rotation driving mechanism and B portion rotation driving mechanism drives input control end to be connected with the rotation of A portion chuck assembly, B portion chuck assembly respectively.Described A portion rotation driving mechanism is comprised of variable-frequency motor 17, step-down gear 18, the axis of rotation 19 and sprocket wheel 20 and chain 21, as shown in Figure 4, the output of variable-frequency motor 17 is through 18 work of belt transmission drive speed reducer, the axis of rotation 19 installs the central position that fits over A portion chuck dish 11, the lower end of the axis of rotation 19 is connected with the output shaft of step-down gear 18, sprocket wheel 20 is assemblied in the upper end of the axis of rotation 19, and sprocket wheel 20 is connected with the sprocket engagement of A portion chuck dish 11 upper grips respectively by chain 21.Variable-frequency motor 17 belt drives step-down gear 18 work during work, step-down gear two-way output in 18 minutes, the output of one road drives the A portion axis of rotation 19 to rotate, the axis of rotation 19 is with movable sprocket 20, chain 21 and the 11 upper grip sprocket wheel rotations of A portion chuck dish successively, by controlling variable-frequency motor 17 realizations, the rotation of A portion chuck is controlled.Described B portion rotation driving mechanism drives duplicate gear 25 to form by step-down gear 22, transmission shaft 23, transmitting gear 24 and chuck, and as shown in Figure 4, the propulsion source of this step-down gear 22 is driven by the variable-frequency motor 17 of A portion rotation driving mechanism.The lower end of transmission shaft 23 is connected with the output shaft of step-down gear 22, transmitting gear 24 is assemblied in the upper end of transmission shaft 23, chuck driving duplicate gear 25 is assemblied in the position with B portion chuck dish 16 concentrics, transmitting gear 24 drives the second line of a couplet gear engagement of duplicate gear 25 to link with chuck, and the first line of a couplet gear of chuck driving duplicate gear 25 links with the rotating gear engagement of B portion chuck dish 16 chucks.During work under the variable-frequency motor 17 of A portion rotation driving mechanism drives, the output shaft of step-down gear 22 drives transmission shaft 23 to rotate, transmission shaft 23 drives the chuck rotating gear rotation on duplicate gear 25 and B portion chuck dish 16 with nutating gear 24, chuck successively, by controlling variable-frequency motor 17 realizations, the rotation of B portion chuck is controlled.
Above-mentioned said B portion chuck assembly is by B portion chuck dish 16, chuck on the uniform B of being assemblied in portion chuck dish 16 and chuck dish lift adjustment mechanism and chuck disk center form apart from adjustment mechanism, as shown in Figure 5, described chuck dish lift adjustment mechanism is by four post guide holders 26, positioning disk 27, support 28 and screw elevator 29 form, four post guide holders 26 are packed on support, positioning disk 27 is sleeved on the cylinder of four post guide holders 26, support 28 is assemblied on positioning disk 27, B portion chuck dish 16 is assemblied on support 28, screw elevator 29 is arranged on support, the lower surface of the output shaft of screw elevator 29 and positioning disk 27 is fixed with one.During work, screw elevator 29, by driving positioning disk 27 and support 28, drives B portion chuck dish 16 to produce displacement, by operation screw elevator 29, can realize the adjustment to B portion chuck dish 16 upper and lower positions.Described chuck disk center is comprised of leading screw 32, support 28, guiding track 30 and two guide limiting stoppers 31 apart from adjustment mechanism, guiding track 30 is packed on positioning disk 27, one end face and the support 28 of two guide limiting stoppers 31 are connected as a single entity, 30 of the other end of two guide limiting stoppers 31 and guiding tracks are slidably connected, leading screw seat is packed on positioning disk 27, the output of leading screw 32 is threaded with the screw being packed on support 28, and B portion chuck dish 16 is assemblied on support 28.During work, operate leading screw 32, by being packed in
Screw driving arm 28 on support 28 produces displacements along guiding track 30, and support 28 drives B portion chuck dishes 16 to produce displacements, realizes the cross adjustment of distance of B portion chuck dish 16 and 11 center of collets that cross of A portion chuck dish.
Above-mentioned said controller is by touch-screen CMP, the programmable logic controller PLC1 of a pair of parallel join, 2 and parallel join in programmable logic controller PLC1, the A part degree driving mechanism AFDQDQ of 2 output terminals, fuse axle driving mechanism XZZQDQ, mould wheel-drive MLQDQ, fixed length drive device DCQDQ, A portion chuck is opened driving mechanism AJTQDQ, B part degree driving mechanism BFDQDQ, rotation frequency transformer ZZBPQ, the chuck lifting driving mechanism SJQDQ of B portion, B portion chuck open driving mechanism BJTQDQ and with the A part degree servomotor 7 of the corresponding connection of above-mentioned each driving mechanism, fuse axis drive motor 33, mould wheel drive motor 34, fixed length drive servo cylinder 35, A portion chuck is opened and is driven servo cylinder 36, B part degree servomotor 12, rotation variable-frequency motor 17, the chuck lifting of B portion drives servo cylinder 37, B portion chuck is opened and is driven servo cylinder 38 to form, as shown in Figure 6.Two programmable logic controller PLC1 of described parallel join, 2 output is respectively through A part degree driving mechanism AFDQDQ, fuse axle driving mechanism XZZQDQ, mould wheel-drive MLQDQ, fixed length drive device DCQDQ, A portion chuck is opened driving mechanism AJTQDQ, B part degree driving mechanism BFDQDQ, rotation frequency transformer ZZBPQ, the chuck lifting driving mechanism SJQDQ of B portion and B portion chuck are opened driving mechanism BJTQDQ and A part degree servomotor 7, fuse axis drive motor 33, mould wheel drive motor 34, fixed length drive servo cylinder 35, A portion chuck is opened and is driven servo cylinder 36, B part degree servomotor 12, rotation variable-frequency motor 17, the chuck lifting of B portion drives servo cylinder 37, B portion chuck is opened and is driven the input control end of servo cylinder 38 to be connected.
The present invention is by the various control signals of programmable logic controller PLC1,2 order outputs, and one side controls revolution driving assembly and rotation drives assembly realize Linkage mapping and by control fuse axis drive motor 33, mould wheel drive motor 34, fixed length drive servo cylinder 35, A portion chuck, opened and driven servo cylinder 36, the chuck lifting of B portion to drive servo cylinder 37 and B portion chuck open driving servo cylinder 38 and heat the bottleneck that cooperatively interacted of assembly, the unattended operation of bottle end processing and fabricating operation on the other hand.Working process and the principle of work of its each several part are as follows:
During bottle-making machine work, first each drive-motor and servo cylinder are carried out to reset operation, secondly to revolution, drive assembly and rotation to drive assembly to reset, then bottle-making machine enters working order according to setting program, and starts heating assembly simultaneously.According to the various control signals of programmable logic controller PLC1,2 order outputs, turn round, first, programmable logic controller PLC1 output calibration control signal, output terminal Y0Y1 output calibration pulse control signal by programmable logic controller PLC1, this calibration pulse control signal exports the input control end of A part degree servomotor 7, the 7 startup work of A part degree servomotor to through A part degree driving mechanism AFDQDQ.The output of A part degree servomotor 7 drives A portion chuck disk drive shaft 10 to rotate through two dividing gears 8,9, and A portion chuck disk drive shaft 10 drives 11 rotations of A portion chuck dish, by control servomotor 7, is realized the calibration of A portion chuck dish 11 and the locking of station are controlled.Meanwhile the output terminal Y0Y1 of programmable logic controller PLC2 also exports B part degree pulse control signal, this calibration pulse control signal exports the input control end of B part degree servomotor 12 to through B part degree driving mechanism BFDQDQ, the 12 startup work of B part degree servomotor, the output of B part degree servomotor 12 drives B portion chuck disk drive shaft 15 to rotate through two dividing gears 13,14, B portion chuck disk drive shaft 15 drives 16 rotations of B portion chuck dish, by controlling servomotor 12 realizations, the calibration of B portion chuck dish 16 and the locking of station is controlled.
After reset operation finishes, programmable logic controller PLC2 exports a low potential control signal by YC pin, this low potential control signal exports the control input end of rotation variable-frequency motor 17 to through rotation frequency transformer ZZBPQ, the 17 startup work of rotation variable-frequency motor, variable-frequency motor 17 is by belt drives step-down gear 18, step-down gear two-way output in 18 minutes: the output of one road drives the A portion axis of rotation 19 to rotate, the axis of rotation 19 is successively with the chuck sprocket wheel rotation on movable sprocket 20, chain 21 and A portion chuck dish 11.Another road output drives transmission shaft 23 to rotate through the output shaft of step-down gear 22, transmission shaft 23 drives the chuck rotating gear rotation on two-way gear 25 and B portion chuck dish 16, the control realizing the rotational velocity of A, B portion chuck by controlling variable-frequency motor 17 with nutating gear 24, chuck successively.
After calibration and rotation sequence of control finish, by the A portion of bottle-making machine, complete the operations such as the fixed length to processed bottle, footpath processed; B portion by bottle-making machine completes system bottle basic skill or training order.Be that programmable logic controller PLC1 and PLC2 send body fixed length, neck processed simultaneously successively in order, chuck lifting opens and closes and the control signal of the bottle that falls, the working process of each several part is as follows:
1, body fixed length operation
By the Y2Y3 pin of programmable logic controller PLC1, export one group of fixed length pulse control signal, this pulse control signal exports the input control end of the fixed length drive servo cylinder 35 of body fixed length mechanism 2 to through fixed length drive device DCQDQ, fixed length drive servo cylinder 35 drives catch bar to move upward, after catch bar moves upward and puts in place, fixed length drive device DCQDQ sends feedback signal, this feedback signal inputs to programmable logic controller PLC1 through the X14 of programmable logic controller PLC1 pin, programmable logic controller PLC1 is by Y8YA pin output low level control signal, this low level control signal is opened driving mechanism AJTQDQ through A portion chuck and is exported the input control end that A portion chuck is opened driving servo cylinder 36 to, A portion chuck is opened and is driven servo cylinder 36 to drive the push rod of body fixed length mechanism 2 to open the controlled chuck of A portion, the automatic landing of processed Glass tubing is to the fixed length cap of body fixed length mechanism 2.After A portion chuck is opened and is driven servo cylinder 36 operations to put in place, A portion chuck is opened driving mechanism AJTQDQ and is sent the feedback signal that operation puts in place, this feedback signal is delivered to the input terminus X15 pin of programmable logic controller PLC1, programmable logic controller PLC1 goes out set of pulses control signal by Y2Y3 human hair combing waste, this pulse control signal exports the input control end of fixed length drive servo cylinder 35 to through fixed length drive device DCQDQ, controlling the distance of fixed length drive servo cylinder 35 follow procedures settings returns, after fixed length drive servo cylinder 35 returns and puts in place, fixed length drive device DCQDQ sends and returns to the feedback signal putting in place, this feedback signal is delivered to the input terminus X14 pin of programmable logic controller PLC1, programmable logic controller PLC1 is by Y9YA pin output low level control signal simultaneously, this control signal is opened driving mechanism AJTQDQ through A portion chuck and is exported the control input end that A portion chuck is opened driving servo cylinder 36 to, A portion chuck is opened and is driven servo cylinder 36 to start to return downwards, controlled A of while portion chuck auto-closing, processed Glass tubing is held again.After A portion chuck is opened and driven servo cylinder 36 to return to put in place, A portion chuck is opened driving mechanism AJTQDQ and is sent the feedback signal that puts in place, and this feedback signal that puts in place is delivered to the X15 pin of programmable logic controller PLC1.Body fixed length operation completes.Simultaneously under the control of programmable logic controller PLC1, body fixed length mechanism 2 automatically resets, for next body fixed length ready.
2, a mouthful operation is pressed in footpath processed
After body fixed length operation completes, programmable logic controller PLC1 sends respectively footpath processed pulse control signal by Y4Y5 and Y6Y7 pin, wherein a road control signal exports the input control end of fuse axis drive motor 33 to through fuse axle driving mechanism XZZQDQ, fuse axis drive motor 33 drives successively rocking arm, the swing axle of Zhi Jing mechanism to promote fuse axle and moves upward, and the bottle mouth position of processed bottle will be inserted in the upper end of mandrel.Meanwhile another road control signal exports the input control end of mould wheel drive motor 34 to through mould wheel-drive MLQDQ, mould wheel drive motor 34 drives connecting rod, the rocking arm of Zhi Jing mechanism to push away interior swing of driving axial of pitot aperture former successively, by the processed bottle that is assemblied in the pressure mouth pair of rollers insertion mandrel top on drive shaft, press mouth, complete a mouthful operation is pressed in the footpath processed of processed bottle.After pressing a mouthful operation to finish, under the control of programmable logic controller PLC1, mandrel drives controlling organization and presses the driving mechanism of mouthful former to automatically reset, ready for processing next bottleneck.
3, bottle end production process
The making at the bottle end is completed by the B portion of bottle-making machine; By chuck open and close controlling mechanism and chuck lifting control mechanism cooperatively interact work in-process bottle that bottle-making machine A portion is made to bottleneck switch through to bottle-making machine B portion, carry out bottle at the bottom of production process, concrete working process is as follows:
After calibration and rotation sequence of control finish, by programmable logic controller PLC2, by Y4Y5 and Y6Y7 pin, export two groups of setting pulse, wherein one group of setting pulse exports through the chuck lifting driving mechanism SJQDQ of B portion the input control end that the chuck lifting of B portion drives servo cylinder 37 to, another group setting pulse is opened driving mechanism BJTQDQ through B portion chuck and is exported the input control end that B portion chuck is opened driving servo cylinder 38 to, B portion chuck lifting drives servo cylinder 37 to drive successively the turncap of chuck lifting control mechanism and chuck open and close controlling pressure head to move upward and opens controlled chuck, meanwhile, B portion chuck is opened and is driven servo cylinder 38 to drive the sliding bar of chuck open and close controlling mechanism to synchronize and rise with controlled chuck, when processed body falls into after controlled chuck, the chuck lifting of B portion drives servo cylinder 37 out of service, and B portion chuck is opened and is driven servo cylinder 38 to continue to drive the sliding bar of chuck open and close controlling mechanisms to move up, make the lower surface of chuck open and close controlling pressure head and the open and close controlling end face of controlled chuck of chuck lifting control mechanism separated, controlled chuck is closed, jaw is clamped the work in-process bottle of being carried by bottle-making machine A portion, by B portion revolution and rotation driving mechanism with heat assembly and coordinate the bottle at the bottom of making bottle is delivered to Luo Ping mechanism.Meanwhile B portion chuck is opened and is driven servo cylinder 38 stop motions, and the chuck lifting of B portion drives servo cylinder 37 slow decreasings, after slow decreasing finishes, B portion chuck lifting drive servo cylinder 37 and B portion chuck to open to drive servo cylinder 38 simultaneously fast-descending reset, for the bottle end of next cycle, makes ready.
4, finished product bottle passes on operation
The You Luoping mechanism of passing on of finished product bottle completes.After at the bottom of bottle, production process finishes, programmable logic controller PLC2 exports one group and gets a bottle control signal, get magnetic valve, cylinder and mechanical manipulator that bottle control signal is controlled Luo Ping mechanism successively, realize mechanical manipulator is stretched, gets bottle, rollback, opens the control that bottle etc. moves.When mechanical manipulator, get a bottle return rear clip-claw and open, processed good vial freely falls in discharge bucket.First gets a bottle release, simultaneously for next station get bottle ready.
After above-mentioned action all completes, programmable logic controller PLC1,2 is the orderly steering order of sending successively again, and A, B portion revolution fractional conversion, to next station, then, restart above-mentioned action.Enter the next work period, so go round and begin again.
Claims (9)
1. a program control bottle-making machine, it comprises that the revolution that is correspondingly respectively assemblied in A portion chuck assembly, the body fixed length ,Zhi of mechanism neck mechanism, B portion chuck assembly, chuck lifting closing mechanism ,Luo Ping mechanism on fuselage, heats assembly and is assemblied in underbelly drives assembly and rotation to drive assembly; Described A portion chuck assembly is assemblied on fuselage by support set, and the body fixed length He Zhi of mechanism neck mechanism is located at respectively on the fuselage of the controlled chuck of corresponding A portion chuck assembly; Described B portion chuck assembly is located on the fuselage of A portion chuck assembly one side, and chuck lifting closing mechanism Ji Luoping mechanism is assemblied in respectively on the folding control end of the controlled chuck of corresponding B portion's chuck assembly and the fuselage of corresponding bottle forming chuck; It is characterized in that it also comprises that one drives assembly, rotation to drive the controller of assembly, the body fixed length ,Zhi of mechanism neck mechanism, chuck lifting closing mechanism He Luoping mechanism for controlling revolution, the output of described controller drives assembly, rotation to drive the input control end of assembly, the body fixed length ,Zhi of mechanism neck mechanism, chuck lifting closing mechanism He Luoping mechanism to be connected with revolution respectively, and revolution drives assembly and rotation to drive the output of assembly to drive input control end to be connected with revolution, the rotation of A portion chuck assembly and B portion chuck assembly respectively; B portion chuck assembly is independently assemblied in a side of A portion chuck assembly, and the upper and lower collet axis mutually crossing between A portion chuck assembly and B portion chuck assembly is to corresponding.
2. program control bottle-making machine according to claim 1, is characterized in that described controller is by touch-screen, the programmable logic controller of a pair of parallel join and parallel join are in the A of programmable logic controller output terminal part degree driving mechanism, fuse axle driving mechanism, mould wheel-drive, fixed length drive device, A portion chuck is opened driving mechanism, B part degree driving mechanism, rotation frequency transformer, B portion chuck lifting driving mechanism, B portion chuck open driving mechanism and with the A part degree servomotor of the corresponding connection of above-mentioned each driving mechanism, fuse axis drive motor, mould wheel drive motor, fixed length drive servo cylinder, A portion chuck is opened driving servo cylinder, the servo degree motor of B part, rotation variable-frequency motor, the chuck lifting of B portion drives servo cylinder, B portion chuck is opened and is driven servo cylinder to form, and the output of two programmable logic controllers of described parallel join is respectively through A part degree driving mechanism, fuse axle driving mechanism, mould wheel-drive, fixed length drive device, A portion chuck is opened driving mechanism, B part degree driving mechanism, rotation frequency transformer, B portion chuck lifting driving mechanism and B portion chuck are opened driving mechanism and A part degree servomotor, fuse axis drive motor, mould wheel drive motor, fixed length drive servo cylinder, A portion chuck is opened driving servo cylinder, B part degree servomotor, rotation variable-frequency motor, the chuck lifting of B portion drives servo cylinder, B portion chuck is opened and is driven the input control end of electric cylinder to be connected.
3. according to the program control bottle-making machine described in claim 1,2, it is characterized in that described revolution drives assembly to be comprised of A portion revolution driving mechanism and B portion revolution driving mechanism; The output of described A portion revolution driving mechanism and B portion revolution driving mechanism drives input control end to be connected with the revolution of A portion chuck assembly, B portion chuck assembly respectively.
4. program control bottle-making machine according to claim 3, it is characterized in that described A portion revolution driving mechanism is comprised of servomotor, calibration pinion(gear), calibration master wheel and A portion chuck disk drive shaft, described calibration pinion(gear) is assemblied on the output shaft of servomotor, calibration master wheel is assemblied in the lower end of A portion chuck disk drive shaft, two dividing gears are connected with a joggle, and A portion chuck dish is packed in the top of A portion chuck disk drive shaft.
5. program control bottle-making machine according to claim 4, it is characterized in that described B portion revolution driving mechanism is comprised of servomotor, calibration pinion(gear), calibration master wheel and B portion chuck disk drive shaft, described calibration pinion(gear) is assemblied on the output shaft of servomotor, calibration master wheel is assemblied in the lower end of B portion chuck disk drive shaft, two dividing gears are connected with a joggle, and B portion chuck dish is packed in the top of B portion chuck disk drive shaft.
6. program control bottle-making machine according to claim 5, is characterized in that described rotation drives assembly to be comprised of A portion rotation driving mechanism and B portion rotation driving mechanism; The output of described A portion rotation driving mechanism and B portion rotation driving mechanism drives input control end to be connected with the rotation of A portion chuck assembly, B portion chuck assembly respectively.
7. program control bottle-making machine according to claim 6, it is characterized in that described A portion rotation driving mechanism is comprised of variable-frequency motor, step-down gear, the axis of rotation and sprocket wheel and chain, the output of variable-frequency motor is connected with the input terminus of step-down gear, the axis of rotation installs the central position that fits over A portion chuck dish, the lower end of the axis of rotation is connected with the output shaft of step-down gear, sprocket wheel is assemblied in the upper end of the axis of rotation, and sprocket wheel is connected with the sprocket engagement of A portion chuck disc clamp head respectively by chain.
8. program control bottle-making machine according to claim 7, it is characterized in that described B portion rotation driving mechanism drives duplicate gear to form by step-down gear, transmission shaft, transmitting gear and chuck, the lower end of transmission shaft is connected with the output shaft of step-down gear, transmitting gear is assemblied in the upper end of transmission shaft, chuck driving duplicate gear is assemblied in the position with B portion chuck dish concentric, transmitting gear and chuck drive the second line of a couplet gear engagement of duplicate gear link, and the first line of a couplet gear that chuck drives duplicate gear meshes and links with the rotating gear of B portion chuck disc clamp head respectively.
9. program control bottle-making machine according to claim 8, it is characterized in that described B portion chuck assembly is by B portion chuck dish, chuck on the uniform B of being assemblied in portion chuck dish and chuck dish lift adjustment mechanism and chuck disk center form apart from adjustment mechanism, described chuck dish lift adjustment mechanism is by four post guide holders, positioning disk, support and screw elevator form, four post guide holders are packed on support, positioning disk is sleeved on the cylinder of four post guide holders, support is assemblied on positioning disk, B portion chuck dish is assemblied on support, screw elevator is arranged on support, the output shaft of screw elevator and the lower surface of positioning disk are fixed with one, described chuck disk center is comprised of leading screw, support, guiding track and two guide limiting stoppers apart from adjustment mechanism, guiding track is packed on positioning disk, one end face and the support of two guide limiting stoppers are connected as a single entity, between the other end of two guide limiting stoppers and guiding track, be slidably connected, leading screw seat is packed on positioning disk, the output of leading screw is threaded with the screw being packed on support, and B portion chuck dish is assemblied on support.
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| CN201310420813.1A CN103539335B (en) | 2013-09-16 | 2013-09-16 | Program control bottle-making machine |
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| CN113788609A (en) * | 2021-09-29 | 2021-12-14 | 河北陆源科技有限公司 | Program-controlled multifunctional needle cylinder forming machine and forming method |
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| CN103539335B (en) | 2015-10-28 |
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Address after: The Luquan Economic Development Zone, Hebei province Shijiazhuang City Road 050200 Patentee after: Hebei Land Technology Co., Ltd. Address before: The Luquan Economic Development Zone, Hebei province Shijiazhuang City Road 050200 Patentee before: Shijiazhuang Loyal Machinery Manufacturing Co., Ltd. |