CN113929283A - Direct-drive bottle making machine and direct-drive bottle-making method - Google Patents
Direct-drive bottle making machine and direct-drive bottle-making method Download PDFInfo
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- CN113929283A CN113929283A CN202111337840.3A CN202111337840A CN113929283A CN 113929283 A CN113929283 A CN 113929283A CN 202111337840 A CN202111337840 A CN 202111337840A CN 113929283 A CN113929283 A CN 113929283A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/04—Re-forming tubes or rods
- C03B23/045—Tools or apparatus specially adapted for re-forming tubes or rods in general, e.g. glass lathes, chucks
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
本发明公开了一种直驱式制瓶机及直驱式制瓶方法，其中的直驱式制瓶机，包括固装在架体上的制瓶A部与制瓶B部，每个制瓶A部夹头和/或制瓶B部夹头上对应装配有固装在A部夹头盘上的A部自转直驱电机和/或固装在B部夹头盘上的B部自转直驱电机；所述的直驱式制瓶方法，包括以下步骤：在A部夹头盘和/或B部夹头盘的公转下，PLC发送信号至相应的A部自转直驱电机和/或B部自转直驱电机，控制相应的制瓶A部夹头和/或制瓶B部夹头的旋转和刹停，对瓶体进行加工。本发明能够提升夹头定位精度、便于控制。
The invention discloses a direct-drive bottle-making machine and a direct-drive bottle-making method, wherein the direct-drive bottle-making machine comprises a bottle-making part A and a bottle-making part B fixed on a frame body, each making part The bottle A part collet and/or the bottle making B part collet are correspondingly equipped with the A part autorotation direct drive motor fixed on the A part collet disc and/or the B part autorotation fixed on the B part collet disc Direct-drive motor; the direct-drive bottle-making method includes the following steps: under the revolution of the collet disc of the A part and/or the collet disc of the B part, the PLC sends a signal to the corresponding auto-rotating direct drive motor of the A part and/or Or B part self-rotation direct drive motor to control the rotation and braking of the corresponding bottle-making A part chuck and/or the bottle-making part B chuck to process the bottle body. The invention can improve the positioning accuracy of the chuck and is convenient for control.
Description
Technical Field
The invention belongs to the technical field of bottle making machines, and particularly relates to a direct-drive bottle making machine and a direct-drive bottle making method.
Background
When the bottle making machine works, the bottle making A part and the bottle making B part respectively revolve around the axes of the chuck plates, and simultaneously, the bottle making A part and the bottle making B part respectively rotate around the axes of the chucks. Under the revolution of the chuck plate at the part A of the bottle making and the autorotation of the chuck, the part A of the bottle making realizes the processing of the material pipe to form a semi-finished bottle; and under the revolution of the chuck plate of the bottle-making part B and the self rotation of the chuck, the bottle-making part B inputs the bottle-making part A into a semi-finished bottle body of the chuck of the bottle-making part B to process the semi-finished bottle body to form a finished bottle.
Because some processing stations of the part A and the part B of the bottle making, such as a bottle making opening station, a bottle receiving station, a flat bottom station, a bottle unloading station and an edge cutting station of a pre-encapsulation bottle making machine, all need the clamping heads to stop rotating to complete corresponding processing procedures. Therefore, the conventional structure for controlling the rotation of the chucks in the B-part or the a-part of the bottle-making includes not only a rotation driving mechanism for driving the chucks to rotate but also a clutch control mechanism for controlling the chucks to stop rotating. The clutch control mechanism is a lower clutch matched with the upper clutch, a linear moving assembly for controlling the lower clutch to move up and down linearly, and a reset mechanism connected with the lower clutch and used for controlling the lower clutch to move to a position in contact with the upper clutch. When the structure is used for driving the chucks of the part B or the part A to rotate, the motor drives the upper clutch to rotate, the upper clutch is in close contact with the lower clutch, the upper clutch drives the lower clutch to rotate, and therefore the lower clutch drives the bottle dropping pipe to rotate through the outer sliding sleeve; when the clutch control mechanism is used, the linear moving assembly drives the lower clutch to move downwards, so that the upper clutch is separated from the lower clutch, and the bottle dropping pipe stops rotating.
The structure for controlling the autorotation of the part A or the part B of the bottle making in the prior art is adopted, and the following defects exist in the practical application:
one is the complex structure. In the structure of the autorotation of the A part or the B part of the existing bottle-making, the autorotation driving mechanism for driving the autorotation of the chuck of the B part is included, and the clutch control mechanism for controlling the chuck to stop autorotation needs to be additionally arranged, so that the autorotation control of the bottle-making chuck can be realized only by matching two parts of structures as a whole, the autorotation structure of the existing bottle-making chuck is complex in arrangement, high in precision required for machining parts, and difficult to produce and manufacture.
Secondly, the positioning accuracy is low. Because the existing chuck control structure is set more complicated, the control of rotation and braking can be realized only by the mutual matching of all parts, all mechanical parts are easy to wear, particularly, the wear between the upper clutch and the lower clutch is large, the gap between the upper clutch and the lower clutch is gradually increased after the parts are stressed in a long-term and ceaseless operation, the accuracy of the rotating positions of the chuck plates of the A part and the B part of the bottle making machine is greatly influenced, the production quality of bottle bodies processed by the bottle making machine is influenced, the increase of unqualified products is caused, and the production efficiency of enterprises is reduced.
And thirdly, it is inconvenient to control. The structure of the existing bottle-making part B is complex, the positioning accuracy is low, the rotating speed, the rotating angle and the start and stop of the rotation of the chuck of the bottle-making part B are not easy to control, so that the components of the indexing and station setting of the chuck of the bottle-making part B, the bottle-making bottom mechanism, the chuck lifting opening and closing mechanism, the chuck clutch control mechanism, the bottle falling mechanism and the like are not adjustable, the requirement on the machining accuracy of machine parts is high, and the difficulty in assembling and debugging of a bottle-making machine is large.
Fourthly, special bottles with complex structures cannot be produced. Due to poor adjustability among all mechanical components of the existing bottle making machine, when the chuck is matched with a corresponding processing mechanism to make special bottles, bottles with complex structures or higher quality requirements, especially special bottles with threads, special-shaped bottles or bottles with strict requirements on product quality, the existing bottle making machine is difficult to meet the production requirements, limits the types of the processed bottles and has limited application range.
Fifthly, noise pollution is easily caused. The upper clutch and the lower clutch in the existing autorotation structure have larger stress running-in the operation process, can generate larger noise and easily cause noise pollution in a workshop.
And sixthly, energy waste is easily caused. The kinetic energy of the motor is not directly converted into kinetic energy for driving the chuck to rotate in the rotation structures of the A part and the B part of the existing bottle making, multi-stage transmission is needed, and when the chuck is controlled to stop rotating through the clutch control mechanism, the motor continuously transmits the power to the upper clutch, so that more electric energy and maintenance cost are obviously consumed, and the operation cost of an enterprise is greatly increased.
And seventhly, faults are easy to generate, and maintenance is inconvenient. In a production workshop, production equipment is in a 24-hour continuous running state for most of time, frequent inspection and maintenance are required, and the clearance and the precision between an upper clutch and a lower clutch in a chuck self-rotating structure are required to be adjusted after the production equipment is used for half a year or one period, so that the maintenance cost is greatly increased; when the rotational positioning precision of the chuck can not meet the requirement, the clutch control mechanism and the autorotation driving mechanism must be replaced, the service life of the machine parts is short, and the operation and production cost of enterprises is greatly increased.
Disclosure of Invention
In order to solve the defects in the prior art, the invention aims to provide a direct-drive bottle making machine and a direct-drive bottle making method so as to achieve the purposes of improving the positioning precision of a chuck and facilitating control.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows: a direct-drive bottle making machine comprises a bottle making part A and a bottle making part B which are fixedly arranged on a frame body, wherein each bottle making part A chuck and/or each bottle making part B chuck is correspondingly provided with a part A rotation direct-drive motor fixedly arranged on a part A chuck disc and/or a part B rotation direct-drive motor fixedly arranged on a part B chuck disc.
As the limitation of the invention, the main shaft of the B part chuck is fixedly arranged on the power output end of the B part revolution direct drive motor, and the B part revolution direct drive motor is fixedly arranged on the frame body.
As another limitation of the invention, the main shaft of the A part chuck disk is fixedly arranged on the power output end of the A part revolution direct drive motor, and the A part revolution direct drive motor is fixedly arranged on the frame body.
As a third limitation of the invention, an outer sliding sleeve of the bottle-making B-part chuck is assembled on the B-part chuck disc through an outer bearing, a bottle dropping pipe which is in key connection with the outer sliding sleeve is sleeved in the outer sliding sleeve, and an inner bearing is assembled between the outer sliding sleeve and the bottle dropping pipe.
As another limitation of the present invention, the inner bearing is a linear bearing and the outer bearing is a ball bearing.
The invention also provides a direct-drive bottle-making method realized by using the direct-drive bottle-making machine, which adopts the technical scheme as follows: the method comprises the following steps: under the revolution of the A part chuck disc and/or the B part chuck disc, the PLC sends a signal to the corresponding A part rotation direct drive motor and/or the B part rotation direct drive motor to control the rotation and brake of the corresponding bottle making A part chuck and/or the bottle making B part chuck to process the bottle body.
As a limitation of the present invention, the method comprises the following steps:
s1, sending a signal to an A revolution direct drive motor and a B revolution direct drive motor by a PLC (programmable logic controller), and respectively controlling revolution of an A chuck plate and a B chuck plate;
s2, under the revolution of the chuck plate at the part A, the PLC sends a signal to the autorotation direct drive motor at the part A to control the autorotation of the chuck at the part A for bottle making, the part A for bottle making processes the bottle body, and inputs the processed semi-finished bottle body into the chuck at the part B for bottle making at the bottle receiving position;
and S3, under the revolution of the B part chuck plate, the PLC sends a signal to the B part autorotation direct drive motor to control the autorotation of the B part chuck of the bottle making, the B part of the bottle making processes the bottle body, and unloads the processed finished bottle body.
The invention is an improvement to the existing bottle-making machine, its main improvement is to improve the mechanical transmission driving mode of the rotation and revolution of the original bottle-making machine into the driving mode of direct drive motor direct control, because of adopting the above-mentioned technical scheme, the direct drive bottle-making machine of the invention compares with prior art, the beneficial effect obtained is:
(1) the direct-drive automatic bottle-making machine adopts the direct-drive motor to directly control the autorotation of the chucks at the A part and the B part of a bottle-making machine, does not need to additionally arrange a clutch control mechanism and multi-stage mechanical transmission, can simultaneously realize the automatic control of the autorotation and the brake stop of the chucks, can directly transmit the driving force of the motor to the chucks, has simpler integral structure arrangement compared with the prior art, is convenient for producing and processing machine parts, greatly reduces the energy consumption and lowers the maintenance cost of enterprises.
(2) Compared with the prior art in which positioning deviation exists due to multi-stage mechanical transmission, the multi-stage mechanical transmission positioning device can reduce abrasion among all parts, greatly reduce noise generated during operation, overcome the condition that positioning accuracy is reduced due to abrasion caused by mechanical friction, improve repeated positioning accuracy of the chuck disc and the chuck, ensure that the chuck disc and the chuck can be repeatedly and accurately positioned to a required working position, ensure the consistency of product specifications and improve the production quality of a processed bottle body.
(3) The invention adopts a mode of directly driving and controlling the revolution of the chuck disk and the rotation of the chuck, is convenient for adjusting the rotation speed, the rotation angle, the start and stop of the revolution and the rotation of the chuck disk and the chuck, and also enables the components of the indexing and station setting of the chuck disk, the bottle making bottom mechanism, the chuck lifting opening and closing mechanism, the chuck clutch control mechanism, the bottle dropping mechanism and the like to be adjusted according to the production requirements, so that the invention can meet the production requirements of special bottles, bottles with complex structures or higher quality requirements, has wide application range, simultaneously reduces the assembly and debugging difficulty of the bottle making machine, reduces the number of manual regular maintenance, reduces the labor force and greatly reduces the production cost.
Drawings
The invention is described in further detail below with reference to the figures and the embodiments.
FIG. 1 is a schematic structural view (processing mechanism not shown) of embodiment 1 of the present invention;
FIG. 2 is a cross-sectional view of a bottle-making B-section cartridge of example 1 of the present invention.
In the figure: 1. a frame body; 2. a chuck disk of part A; 3. a B part chuck plate; 4. the A part rotation direct drive motor; 5. a part B rotation direct drive motor; 6. b part revolution direct drive motor; 7. a revolution direct drive motor; 8. an outer sliding sleeve; 9. an outer bearing; 10. a bottle dropping pipe; 11. an inner bearing; 12. a bottle-making A-part chuck; 13. a bottle-making B-part chuck.
Detailed Description
Preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the description of the preferred embodiment is only for purposes of illustration and understanding, and is not intended to limit the invention.
Embodiment 1 direct-drive type bottle making machine
The embodiment is an improvement on the existing bottle making machine, and the main improvement is that the mechanical transmission driving mode of rotation and revolution of the original bottle making machine is improved into a direct drive control mode of a direct drive motor, so that the repeated positioning precision of a chuck disc and a chuck is improved, the control is convenient, and the product quality and the production efficiency are improved.
As shown in fig. 1 to 2, the present embodiment includes a bottle-making portion a and a bottle-making portion B fixed to a frame body 1.
The revolution structure of the bottle-making part A and the bottle-making part B is as follows: the main shaft of the A part chuck disk 2 is fixedly arranged on the power output end of the A part revolution direct drive motor 7, the A part revolution direct drive motor 7 is fixedly arranged on the frame body 1, and the A part revolution direct drive motor 7 directly drives the main shaft to rotate so as to drive the A part chuck disk 2 to revolve. The main shaft of the B part chuck plate 3 is fixedly arranged on the power output end of the B part revolution direct drive motor 6, the B part revolution direct drive motor 6 is fixedly arranged on the frame body 1, and the main shaft of the B part revolution direct drive motor 6 is directly driven to rotate so as to drive the B part chuck plate 3 to revolve.
The autorotation structure of the bottle-making part A and the bottle-making part B is as follows: each bottle-making A part chuck 12 and/or bottle-making B part chuck 13 is correspondingly provided with an A part rotation direct drive motor 4 fixedly arranged on the A part chuck plate 2 and/or a B part rotation direct drive motor 5 fixedly arranged on the B part chuck plate 3, namely any one of the following modes:
a part A rotation direct drive motor 4 for controlling the rotation of the chuck is correspondingly assembled on the power input end (namely an A part outer sliding sleeve) of each bottle-making part A chuck 12, and the part A rotation direct drive motor 4 is fixedly arranged on the part A chuck 2.
And a B-part rotation direct drive motor 5 for controlling the rotation of the chuck is correspondingly assembled on the power input end (namely the outer sliding sleeve 8) of each bottle-making B-part chuck 13, and the B-part rotation direct drive motor 5 is fixedly arranged on the B-part chuck plate 3.
And thirdly, an A-part rotation direct drive motor 4 and a B-part rotation direct drive motor 5 for controlling the rotation of the chucks are correspondingly assembled on the power input ends of each bottle-making A-part chuck 12 and each bottle-making B-part chuck 13, the A-part rotation direct drive motor 4 is fixedly arranged on the A-part chuck plate 2, and the B-part rotation direct drive motor 5 is fixedly arranged on the B-part chuck plate 3.
The A part rotation direct drive motor 4, the B part rotation direct drive motor 5, the B part revolution direct drive motor 6 and the A part revolution direct drive motor 7 adopt direct drive motors in the prior art.
The rotation direct drive motor of the part B is fixedly arranged on an outer sliding sleeve 8, and the outer sliding sleeve 8 is assembled on the chuck plate 3 of the part B through an outer bearing 9. The outer sliding sleeve 8 is internally sleeved with a bottle dropping pipe 10 which is in key connection with the outer sliding sleeve 8, and further, in order to reduce the abrasion between the bottle dropping pipe 10 of the bottle-making B-part chuck 13 and the outer sliding sleeve 8 when the bottle dropping pipe is lifted, the outer sliding sleeve 8 of the bottle-making B-part chuck is internally provided with an inner bearing 11, the inner bearing 11 is a linear bearing, and the outer bearing 9 is a ball bearing. The bottle dropping pipe 10 is connected with a power output end of a chuck linear lifting mechanism, and the chuck linear lifting mechanism adopts a linear driving structure in the prior art, can be a screw rod and is used for driving the bottle dropping pipe 10 to lift when a specific processing station is arranged.
Example 2 direct-drive bottle-making method
This example was implemented using the direct drive bottle-making machine of example 1, comprising the following steps: under the revolution of the A chuck plate 2 and/or the B chuck plate 3, the PLC sends a signal to the corresponding A autorotation direct drive motor 4 and/or the B autorotation direct drive motor 5 to control the rotation and brake of the corresponding bottle-making A chuck 12 and/or the bottle-making B chuck 13 so as to process the bottle body.
Example 3 direct-drive bottle-making method
This embodiment is a further limitation of embodiment 2, and includes the following steps:
and S1, sending signals to an A revolution direct drive motor 7 and a B revolution direct drive motor 6 by the PLC, and respectively controlling the revolution of the A chuck plate 2 and the revolution of the B chuck plate 3.
S2, under the revolution of the A-part chuck plate 2, the PLC sends a signal to the A-part rotation direct drive motor 4 to control the rotation of the A-part chuck 12 of the bottle making, and the A-part rotation direct drive motor 4 can simultaneously realize the control of the rotation and the brake of the A-part chuck 12 of the bottle making; and processing the bottle body at the part A for bottle making, and inputting the processed semi-finished bottle body into a clamp head 13 at the part B for bottle making at the bottle connecting position.
S3, under the revolution of the B part chuck plate 3, the PLC sends a signal to the B part rotation direct drive motor 5 to control the rotation of the B part chuck 13 of the bottle making, and the B part rotation direct drive motor 5 can simultaneously realize the control of the rotation and the brake of the B part chuck 13 of the bottle making; and processing the bottle body at the B part of the bottle making part, and unloading the processed finished bottle body.
Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described above, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a direct drive formula bottle-making machine, includes bottle-making A portion and bottle-making B portion of adorning on the support body admittedly, its characterized in that: and each bottle-making A part chuck and/or bottle-making B part chuck is correspondingly provided with an A part rotation direct drive motor fixedly arranged on the A part chuck disc and/or a B part rotation direct drive motor fixedly arranged on the B part chuck disc.
2. The direct drive bottle-making machine according to claim 1, wherein: the main shaft of the B part chuck plate is fixedly arranged on the power output end of the B part revolution direct drive motor, and the B part revolution direct drive motor is fixedly arranged on the frame body.
3. A direct drive bottle-making machine according to claim 1 or 2, characterized in that: the main shaft of the A part chuck plate is fixedly arranged on the power output end of the A part revolution direct drive motor, and the A part revolution direct drive motor is fixedly arranged on the frame body.
4. A direct drive bottle-making machine according to claim 1 or 2, characterized in that: an outer sliding sleeve of the bottle-making B-part chuck is assembled on the B-part chuck disc through an outer bearing, a bottle dropping pipe connected with an outer sliding sleeve key is sleeved in the outer sliding sleeve, and an inner bearing is assembled between the outer sliding sleeve and the bottle dropping pipe.
5. The direct drive bottle-making machine according to claim 4, wherein: the inner bearing is a linear bearing, and the outer bearing is a ball bearing.
6. A direct-drive bottle-making method is characterized in that: this is achieved with a direct drive bottle-making machine as claimed in claims 1-5, comprising the steps of: under the revolution of the A part chuck disc and/or the B part chuck disc, the PLC sends a signal to the corresponding A part rotation direct drive motor and/or the B part rotation direct drive motor to control the rotation and brake of the corresponding bottle making A part chuck and/or the bottle making B part chuck to process the bottle body.
7. The direct drive bottle-making method according to claim 6, wherein: the method comprises the following steps:
s1, sending a signal to an A revolution direct drive motor and a B revolution direct drive motor by a PLC (programmable logic controller), and respectively controlling revolution of an A chuck plate and a B chuck plate;
s2, under the revolution of the chuck plate at the part A, the PLC sends a signal to the autorotation direct drive motor at the part A to control the autorotation of the chuck at the part A for bottle making, the part A for bottle making processes the bottle body, and inputs the processed semi-finished bottle body into the chuck at the part B for bottle making at the bottle receiving position;
and S3, under the revolution of the B part chuck plate, the PLC sends a signal to the B part autorotation direct drive motor to control the autorotation of the B part chuck of the bottle making, the B part of the bottle making processes the bottle body, and unloads the processed finished bottle body.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111337840.3A CN113929283B (en) | 2021-11-12 | 2021-11-12 | Direct-drive bottle making machine and direct-drive bottle making method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111337840.3A CN113929283B (en) | 2021-11-12 | 2021-11-12 | Direct-drive bottle making machine and direct-drive bottle making method |
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| CN113929283A true CN113929283A (en) | 2022-01-14 |
| CN113929283B CN113929283B (en) | 2025-05-09 |
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Cited By (1)
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| CN115259641A (en) * | 2022-09-02 | 2022-11-01 | 河北陆源科技有限公司 | Bottle-making machine chuck rotation stop separation control device and control method |
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| Publication number | Publication date |
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| CN113929283B (en) | 2025-05-09 |
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