CN103537539A - Stamping device of corrugated foils and production device of corrugated foils - Google Patents

Stamping device of corrugated foils and production device of corrugated foils Download PDF

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Publication number
CN103537539A
CN103537539A CN201310493192.XA CN201310493192A CN103537539A CN 103537539 A CN103537539 A CN 103537539A CN 201310493192 A CN201310493192 A CN 201310493192A CN 103537539 A CN103537539 A CN 103537539A
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China
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driving
foil
paillon foil
shaping
moving
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CN201310493192.XA
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CN103537539B (en
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罗昌杰
于文泽
岳伟玲
王书付
何凯
杜如虚
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Shenzhen Institute of Advanced Technology of CAS
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Shenzhen Institute of Advanced Technology of CAS
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Abstract

The invention is applied to the field of production equipment of corrugated foils and discloses a stamping device of corrugated foils. The stamping device comprises a first frame, a conveying mechanism, a forming die, a stamping head, a first lifting component, a pressure-holding shaping plate, and a second lifting component, wherein the conveying mechanism having a conveying component is mounted on the first frame, the forming die having a forming recess is mounted on the conveying component and capable of conveying and moving foils, the stamping head disposed above the forming die is used for pressing one foil into the forming recess to shape the foil, the first lifting component is used for driving the stamping head to ascend and descend, the pressure-holding shaping plate disposed above the forming die is used for pressure-held shaping of the shaped foil, and the second lifting component is used for driving the pressure-holding shaping plate to ascend and descend. A conveying direction of the pressure-holding shaping plate is behind the stamping head. The invention further discloses a production device of the corrugated foils. The production device comprises a shaping device of the corrugated foils and a conveying device used for conveying the foils to the stamping die. The stamping device and the production device have the advantages that production efficiency is high and shaping quality of the corrugated foils is good.

Description

The press molding equipment of corrugated foil and the production equipment of corrugated foil
Technical field
The invention belongs to the production equipment field of corrugated foil, relate in particular to a kind of press molding equipment of corrugated foil and there is the manufacturing equipment of the corrugated foil of this press molding equipment.
Background technology
Comb core is a kind of many born of the same parents of two dimension biomimetic material with honeycomb hole lattice structure, has that density is little, rigidity is low, strong shock resistance and an advantage such as compression is controlled, is desirable buffering energy-absorbing material.Because it has the features such as quality is light, energy absorption characteristics is stable, therefore, be more and more applied in the fields such as Aero-Space, defence equipment and track traffic.And the quality good or not that half-space corrugated foil (as half regular hexagon corrugated foil) is shaped directly affects bearing strength and the processing and manufacturing complexity thereof of comb core, if the forming quality of half-space corrugated foil is too poor, can cause being difficult to be shaped high duty metal comb core.
In high-intensity metal beehive core is manufactured, half-space corrugated foil generally adopts forming process manufacture, and forming process is by roll extrusion or die forming, to be honeycomb Semilattice Structure by paillon foil.But, the production equipment of existing half-space corrugated foil, two problems below ubiquity in application: the one, the half-space corrugated foil shape being shaped easily produces rebound phenomena, the phenomenons such as thereby the half-space corrugated foil surface quality that causes shaping is poor, half-space corrugated foil shaped structure uniformity is poor, and then had a strong impact on the forming quality of half-space corrugated foil, make the difficult quality of half-space ripple knot paillon foil reach high-precision requirement; The 2nd, automation degree of equipment is not high, feeding process also very important person for operating, thereby strengthened operating personnel's working strength, and the serious production efficiency that affected.
Summary of the invention
The object of the invention is to overcome above-mentioned the deficiencies in the prior art, a kind of press molding equipment of corrugated foil is provided and has had the manufacturing equipment of the corrugated foil of this press molding equipment, it is intended to solve in existing corrugated foil forming process easily bounce-back and impacts corrugated foil forming quality and the low technical problem of automation degree of equipment.
Technical scheme of the present invention is: a kind of press molding equipment of corrugated foil, comprise the first frame, be installed in described the first frame and there is the conveying mechanism of transfer member, be installed on described transfer member for driving the paillon foil of fitting on it to carry the shaping dies that moves and there is forming pockets, be located at described shaping dies top for described paillon foil being pressed in described forming pockets so that the shaping and punching head that described paillon foil is shaped, be installed in described the first frame for driving the first lifting assembly of described shaping and punching head lifting moving, be located at described shaping dies top for the described paillon foil that is delivered under it and be shaped is carried out the pressurize shape keeping plate for sealing of pressurize setting and is installed in described the first frame for driving the second lifting assembly of described pressurize shape keeping plate for sealing lifting moving, described pressurize shape keeping plate for sealing is located at the rear of described shaping and punching head along the conveying moving direction of described paillon foil.
Further, also comprise and first move horizontally assembly for what drive that described the first lifting assembly carries along described paillon foil that moving direction moves forward and backward, described first moves horizontally assembly comprises the first moving-member and the first Power Component for driving described the first moving-member to carry moving direction to move forward and backward along described paillon foil that is fixedly connected with described the first lifting assembly.
Particularly, described the first lifting assembly comprises the first screw mandrel, be slidably mounted on described the first screw mandrel the first slide block for driving described shaping and punching head lifting moving, for driving the first drive mechanism that described the first screw mandrel rotates and for driving the first dynamic component of described the first drive mechanism running, described shaping and punching head is fixedly connected with described the first slide block.
Particularly, described the second lifting assembly comprise be fixedly connected with described pressurize shape keeping plate for sealing tooth bar, be equipped with for driving gear and the second dynamic component for driving described gear to rotate that described gear rack elevating moves with described tooth bar.
Further, also comprise and be located at described shaping dies top for described paillon foil being pressed in described forming pockets so that the preliminary setting staking punch of the preliminary setting of described paillon foil and being installed in described the first frame for driving the 3rd lifting assembly of described preliminary setting staking punch lifting moving, described shaping and punching head, along the conveying moving direction of described paillon foil, is located between described preliminary setting staking punch and described pressurize shape keeping plate for sealing.
Further, also comprise and second move horizontally assembly for what drive that described the 3rd lifting assembly carries along described paillon foil that moving direction moves forward and backward, described second moves horizontally assembly comprises the second moving-member and the second Power Component for driving described the second moving-member to carry moving direction to move forward and backward along described paillon foil that is fixedly connected with described the 3rd lifting assembly.
Particularly, described the 3rd lifting assembly comprises the second screw mandrel, be slidably mounted on described the second screw mandrel the second slide block for driving described setting staking punch lifting moving, for driving the second drive mechanism that described the second screw mandrel rotates and for driving the 3rd dynamic component of described the second drive mechanism running, described setting staking punch is fixedly connected with described the second slide block.
Particularly, described conveying mechanism comprises chain-drive mechanism and the 4th dynamic component for driving described chain drive structure to turn round, described chain-drive mechanism comprise drive sprocket, driven sprocket and be surrounded on drive sprocket and driven sprocket on driving chain, described driving chain is described transfer member, and described drive sprocket connects described the 4th dynamic component.
The press molding equipment of corrugated foil provided by the invention, carries out punching press processing by shaping and punching head to the paillon foil within the scope of its working region, so that paillon foil is pressed in the forming pockets of shaping dies, thereby effectively realizes the stamping of corrugated foil; Simultaneously, it carries out pressurize setting by pressurize shape keeping plate for sealing to the corrugated foil within the scope of its working region and processes, can effectively prevent that the ripple struction shape being shaped from rebounding, thereby the profiled surface quality of corrugated foil, the uniformity of corrugated foil shaped structure have effectively been guaranteed, and then effectively guaranteed the forming quality of corrugated foil, make the quality of ripple knot paillon foil meet high-precision requirement.Because being driven to carry by conveying mechanism, moves by paillon foil, shaping and punching head drives lifting moving by the first lifting assembly, pressurize shape keeping plate for sealing drives lifting moving by the second lifting assembly, like this, can make the forming process of corrugated foil can realize automated operation, thereby be beneficial to the automaticity of raising equipment, and then reduced operating personnel's working strength, and effectively improved the production efficiency of corrugated foil.
Further, the present invention also provides a kind of production equipment of corrugated foil, comprises the press molding equipment of above-mentioned corrugated foil and for described paillon foil is delivered to the pay-off on described shaping dies.
Particularly, described pay-off comprise for drive described paillon foil carry mobile driven roller wheels, for driving the 5th dynamic component of described driven roller wheels running and for the idler roller wheels of paillon foil described in tensioning.
The production equipment of corrugated foil provided by the invention, by special-purpose pay-off, paillon foil is delivered on press molding equipment, thereby be beneficial to the automaticity of raising equipment, and then reduced operating personnel's working strength, and effectively improved the production efficiency of corrugated foil.Meanwhile, because it has adopted above-mentioned press molding equipment, thus can effectively prevent from occurring in corrugated foil forming process the phenomenon of bounce-back, thus the forming quality of corrugated foil effectively guaranteed, make the quality of ripple knot paillon foil meet high-precision requirement.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the production equipment of the corrugated foil that provides of the embodiment of the present invention;
Fig. 2 is the structural representation of the press molding equipment of the corrugated foil that provides of the embodiment of the present invention;
Fig. 3 is that the press molding equipment of the corrugated foil that provides of the embodiment of the present invention cuts open except the structural representation after part the first frame;
Fig. 4 is the pressurize shape keeping plate for sealing that provides of the embodiment of the present invention and the package assembly schematic diagram of the second lifting assembly;
Fig. 5 is the package assembly schematic diagram of the embodiment of the present invention shaping and punching head, the first lifting assembly and the first horizontal assembly that provide;
Fig. 6 is the package assembly schematic diagram of the embodiment of the present invention preliminary setting staking punch, the 3rd lifting assembly and the second horizontal assembly that provide;
Fig. 7 is the structural representation of the shaping dies that provides of the embodiment of the present invention;
Fig. 8 is the structural representation of the pay-off that provides of the embodiment of the present invention.
The specific embodiment
In order to make object of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
As shown in Figure 1 to 4, the press molding equipment 1 of the corrugated foil 3 that the embodiment of the present invention provides, comprise the first frame 11, be installed in the first frame 11 and there is the conveying mechanism 12 of transfer member, laminating is installed on transfer member for driving laminating paillon foil 3 thereon to carry the shaping dies 13 that moves and have forming pockets 131, be located at shaping dies 13 tops for paillon foil 3 being pressed in forming pockets 131 so that the shaping and punching head 14 that paillon foil 3 is shaped, be installed in the first frame 11 for driving the first lifting assembly 15 of shaping and punching head 14 lifting moving, be located at shaping dies 13 tops for the paillon foil 3 that is delivered under it and be shaped being carried out to the pressurize shape keeping plate for sealing 16 of pressurize setting and being installed in the first frame 11 for driving the second lifting assembly 17 of pressurize shape keeping plate for sealing 16 lifting moving, pressurize shape keeping plate for sealing 16 is located at the rear of shaping and punching head 14 along the conveying moving direction of paillon foil 3.The present embodiment, unprocessed paillon foil 3 is smooth flat member, paillon foil 3 after processing is ripple flat member, the paillon foil 3 after shaping is formed by connecting by a plurality of ripple structions, ripple struction contour shape after the contour shape of forming pockets 131 shapes with paillon foil 3 is identical, the contour shape of forming pockets 131 with shape after the single ripple struction contour shape of corrugated foil 3 consistent; The bottom of shaping and punching head 14 has the shaping and punching part (in figure do not indicate) consistent with forming pockets 131 inner surface contour shapes, and the bottom correspondence of pressurize shape keeping plate for sealing 16 is provided with the boss setting part (in figure do not indicate) consistent with forming pockets 131 inner surface contour shapes.During specific design, the lifting work stroke of the first lifting assembly 15 should be rationally set, should make on the one hand the first lifting assembly 15 drive shaping staking punch 14 to decline when mobile, shaping and punching part by paillon foil 3 parts that are positioned at its below just punching press to fitting on the inwall of forming pockets 131; After making on the other hand the first lifting assembly 15 drive 14 risings of shaping staking punch mobile, shaping and punching head 14 can not cause interference to the conveying movement of paillon foil 3.In concrete application, when the downward decline of the first lifting assembly 15 is mobile, shaping and punching head 14 can be pressed into forming pockets 131 by paillon foil 3 parts that are positioned under it, thereby can be by the effect of supporting of shaping and punching part and forming pockets 131 inwalls, make to process on paillon foil 3 ripple struction similar to forming pockets 131 inner surface contours.The drive installation shaping dies 13 thereon that is provided for of conveying mechanism 12 moves, thereby it is mobile to drive paillon foil 3 to carry by shaping dies 13, like this, on the one hand can make unprocessed paillon foil 3 parts be movable within the scope of the working region of shaping and punching head 14, thereby be beneficial to paillon foil 3 parts within the scope of its working region by 14 pairs, shaping and punching head, form processing; Paillon foil that can making has on the other hand been shaped processes 3 parts are carried and are moved within the scope of the working region of pressurize shape keeping plate for sealing 16, thereby be beneficial to 16 pairs of pressurize shape keeping plate for sealings paillon foil 3 parts within the scope of its working region, carry out pressurize setting.When the downward decline of the second lifting assembly 17 is mobile, pressurize shape keeping plate for sealing 16 can be pressed into forming pockets 131 by paillon foil 3 parts that are positioned under it, thereby can formalize partly and the effect of supporting of forming pockets 131 inwalls by boss, make the ripple struction that has been shaped in forming pockets 131 under certain pressure the pressurize regular hour, thereby can effectively prevent the ripple struction generation rebound phenomena being shaped, and then effectively guaranteed the forming quality of corrugated foil 3, make the quality of ripple knot paillon foil 3 meet high-precision requirement.Because being driven to carry by conveying mechanism 12, moves by paillon foil 3, shaping and punching head 14 drives lifting moving by the first lifting assembly 15, pressurize shape keeping plate for sealing 16 drives lifting moving by the second lifting assembly 17, like this, in concrete application, can unify to control conveying mechanism 12 by control system, the first lifting assembly 15, the operation conditions of the second lifting assembly 17, just can realize the automated operation of corrugated foil 3 forming processes, thereby be beneficial to the automaticity of raising equipment, and then reduced operating personnel's working strength, and effectively improved the production efficiency of corrugated foil 3.
Further, as shown in Fig. 3, Fig. 5 and Fig. 7, the press molding equipment 1 of the corrugated foil 3 that the embodiment of the present invention provides, also comprise and first move horizontally assembly 18, the first and move horizontally assembly 18 and comprise the first moving-member 181 and the first Power Component 182 for driving the first moving-member 181 to carry moving directions to move forward and backward along paillon foil 3 that is fixedly connected with the first lifting assembly 15 for what drive that the first lifting assembly 15 carries along paillon foil 3 that moving directions move forward and backward.Shaping dies 13 is formed by connecting by a plurality of forming pockets 131 and a plurality of shaping boss 132 intervals, shaping boss 132 of sandwiched between any two adjacent forming pockets 131; The present embodiment, it is the slot pitch of shaping dies 13 that the same area of two adjacent forming pockets 131 is carried to the distance definition on moving direction along paillon foil 3.First, move horizontally within the scope of the machining area of assembly 18, the movement of the first moving-member 181 has two extreme positions, the present embodiment is defined as respectively the first extreme position and the second extreme position by these two extreme positions, and the distance between the first extreme position and the second extreme position is the impulse stroke of the first moving-member 181.In concrete application, the first Power Component 182 can drive the first moving-member 181 to the second extreme position, to carry out traveling priority from the first extreme position with a slot pitch at every turn, thus can make the first moving-member 181 each movement can from just move to directly over a forming pockets 131 adjacent with it forming pockets 131 directly over; When the first moving-member 181 from the first extreme position, move to the second extreme position and shaping and punching head 14 completed this machining area within the scope of the partially-formed processing of paillon foil 3 of (comprising the first extreme position and the second extreme position), can make the first moving-member 181 from the second extreme position direct reduction to the first extreme position, and make conveying mechanism 12 take the impulse stroke of the first moving-member 181 to carry paillon foil 3 as unit.First moves horizontally the setting of assembly 18, can make the first lifting assembly 15 on the conveying moving direction of paillon foil 3, carry out the traveling priority of certain distance, so that shaping and punching head 14 can form processing to paillon foil 3 parts in certain area coverage, like this, the operating frequency of conveying mechanism 12 can be reduced on the one hand, the forming efficiency and the forming quality that improve ripple struction can be beneficial on the other hand.Certainly, in concrete application, also the first lifting assembly 15 can be set, and accurately carry paillon foil 3 by conveying mechanism 12, so that the each slot pitch of carrying mobile distance to equal shaping dies 13 of paillon foil 3.
Particularly, as shown in Figure 3 and Figure 5, first move horizontally assembly 18 comprise the 3rd screw mandrel 1821, be slidably mounted on the 3rd screw mandrel 1821 the 3rd slide block 181 for driving shaping and punching head 14 lifting moving, for driving the 3rd drive mechanism 1822 that the 3rd screw mandrel 1821 rotates and for driving the 6th dynamic component 1823, the first lifting assemblies 15 of the 3rd drive mechanism 1822 runnings to be fixedly connected with the 3rd slide block 181 by the first installing rack 104.The core of the 3rd slide block 181 is provided with and the 3rd tooth hole of the 3rd screw mandrel 1821 threaded engagement (in figure, not indicating), and the 3rd screw mandrel 1821 is arranged in the 3rd tooth hole, and then can realize being threaded of the 3rd slide block 181 and the 3rd screw mandrel 1821.By being threaded of the 3rd slide block 181 and the 3rd screw mandrel 1821, can realize the self-locking of the 3rd slide block 181 on the 3rd screw mandrel 1821 on the one hand fixes, thereby can effectively guarantee the solid and reliable property that the 3rd slide block 181 is installed, when the 3rd screw mandrel 1821 is after along it, axial displacement is limited, the rotation of the 3rd screw mandrel 1821 can drive the 3rd slide block 181 to carry out level and move forward and backward on the other hand.Because the first driving movement that moves horizontally assembly 18 is that pitch with the 3rd screw mandrel 1821 moves, therefore it is beneficial to raising mobile accuracy.
Preferably, as shown in Figure 5, the 6th dynamic component 1823 adopts motor (for the ease of difference, this motor is called to the 6th motor), the 3rd drive mechanism 1822 adopts band drive mechanism, and it comprises the 3rd driving pulley (not indicating in figure), the 3rd driven pulley (not indicating in figure) and the 3rd driving-belt (not indicating in figure).The present embodiment, first moves horizontally assembly 18 is installed on the 4th installing rack 105, and the 4th installing rack 105 is fixed in the first frame 11; Particularly, the 6th motor is screwed on the 4th installing rack 105, the 3rd screw mandrel 1821 is rotatably installed on the 4th installing rack 105, and the top of the 3rd screw mandrel 1821 and bottom are all fastened on the 4th installing rack 105,, after the 3rd screw mandrel 1821 is installed on the 4th installing rack 105, around its axle center, rotates only, and can not axially move along it, like this, can by the rotation of the 3rd screw mandrel 1821, effectively drive the 3rd slide block 181 to carry out lifting traveling priority.The 3rd driving pulley is installed on the output shaft of the 3rd motor, and the 3rd driven pulley can directly be installed on the 3rd screw mandrel 1821.In concrete application, by the driving of the 6th dynamic component 1823, the transmission of the 3rd drive mechanism 1822, can effectively drive the 3rd screw mandrel 1821 to rotate, and the rotation of the 3rd screw mandrel 1821 can effectively drive the 3rd slide block 181 to carry out lifting moving, and be fixedly connected with the 3rd slide block 181 by the first lifting assembly 15 due to shaping and punching head 14, therefore the level of the 3rd slide block 181 moves forward and backward and can effectively drive shaping and punching head 14, the first lifting assembly 15 to move horizontally.Certainly, the combination of the 6th dynamic component 1823 and the 3rd drive mechanism 1822 also can adopt the combination of other elements, as combination of the combination of motor and gear transmission structure, motor and drive structure of gear worm etc., in concrete application, can be according to optimal design such as actual conditions and parameter designing requirements.Certainly, move horizontally assembly 18 and be mainly used in realizing traveling priority due to first, therefore, first moves horizontally assembly 18 also can adopt other elements to replace, as hydraulic cylinder or cylinder or electric cylinder or bar linkage structure etc., in concrete application, can be according to optimal design such as actual conditions and production costs.
Particularly, as shown in Figure 3 and Figure 5, the first lifting assembly 15 comprises the first screw mandrel 151, be slidably mounted on the first screw mandrel 151 the first slide block 152 for driving shaping and punching head 14 lifting moving, for driving the first drive mechanism 153 that the first screw mandrel 151 rotates and for driving the first dynamic component 154 of the first drive mechanism 153 runnings, shaping and punching head 14 is fixedly connected with the first slide block 152.The core of the first slide block 152 is provided with and first tooth hole of the first screw mandrel 151 threaded engagement (in figure, not indicating), and the first screw mandrel 151 is arranged in first tooth hole, and then can realize being threaded of the first slide block 152 and the first screw mandrel 151.By being threaded of the first slide block 152 and the first screw mandrel 151, can realize the self-locking of the first slide block 152 on the first screw mandrel 151 on the one hand fixes, thereby can effectively guarantee the solid and reliable property that the first slide block 152 is installed, when the first screw mandrel 151 is after along it, axial displacement is limited, the rotation of the first screw mandrel 151 can drive the first slide block 152 to carry out lifting moving on the other hand.
Preferably, as shown in Figure 5, the first dynamic component 154 adopts motor (for the ease of difference, this motor is called to the first motor), the first drive mechanism 153 adopts band drive mechanism, and it comprises the first driving pulley (not indicating in figure), the first driven pulley (not indicating in figure) and the first driving-belt (not indicating in figure).The present embodiment, the first lifting assembly 15 is installed on the first installing rack 104, particularly, the first motor is screwed on the first installing rack 104, the first screw mandrel 151 is rotatably installed on the first installing rack 104, and the top of the first screw mandrel 151 and bottom are all fastened on the first installing rack 104, after the first screw mandrel 151 is installed on the first installing rack 104, around its axle center, rotate only, and can not axially move along it, like this, can by the rotation of the first screw mandrel 151, effectively drive the first slide block 152 to carry out lifting traveling priority.The first driving pulley is installed on the output shaft of the first motor, the first driven pulley can directly be installed on the first screw mandrel 151, like this, the first screw mandrel 151 is both as the driver part of the first slide block 152 liftings, again as the output shaft of the first driven pulley, thereby be beneficial to the compact designed of device, and can reduce the number of components of device, and then reduced the design processing cost of device.In concrete application, by the driving of the first dynamic component 154, the transmission of the first drive mechanism 153, can effectively drive the first screw mandrel 151 to rotate, and the rotation of the first screw mandrel 151 can effectively drive the first slide block 152 to carry out lifting moving, and because shaping and punching head 14 is fixedly connected with the first slide block 152, therefore the lifting moving of the first slide block 152 can effectively drive again shaping and punching head 14 to carry out lifting moving.Because motor has, compact conformation, smooth running, control accuracy are high, automaticity advantages of higher, therefore the first dynamic component 154 adopts motors to be beneficial to improve accuracy that control system controls and the steady reliability of running; And due to band drive mechanism, there is the advantages such as transmission centre-to-centre spacing is large, environmental suitability strong, smooth running, therefore the first drive mechanism 153 adopts the length that is beneficial to system with drive mechanism apart from transmission and open transmission.Certainly, the combination of the first dynamic component 154 and the first drive mechanism 153 also can adopt the combination of other elements, as the combination of the combination of motor and gear transmission structure, motor and drive structure of gear worm etc., in concrete application, can be according to optimal design such as actual conditions and parameter designing requirements.
Certainly, because the first lifting assembly 15 is mainly used in realizing traveling priority, therefore, the first lifting assembly 15 also can adopt other elements to replace, as hydraulic cylinder or cylinder or electric cylinder or bar linkage structure etc., in concrete application, can be according to optimal design such as actual conditions and production costs.
Particularly, as shown in Figure 3 and Figure 4, the second lifting assembly 17 comprise be fixedly connected with pressurize shape keeping plate for sealing 16 tooth bar 171, be equipped with for the gear 172 with carry-over bar 171 lifting moving and the second dynamic component 173 of rotating for driven wheel 172 with tooth bar 171.The second lifting assembly 17 is fixedly connected with the first frame 11 by the second installing rack 108, preferably, the second dynamic component 173 adopts motor (for the ease of difference, this motor is called to the second motor), and the second motor is screwed on the second installing rack 108, and gear 172 is installed on the output shaft of the second motor.In concrete application, the bottom of tooth bar 171 can be fixedly connected with pressurize shape keeping plate for sealing 16 by connecting plate 174, the top of tooth bar 171 can be slidably mounted on the second installing rack 108 by guide rail slide block 175, by gear 172, can drive tooth bar 171 to carry out lifting moving, and then can drive pressurize shape keeping plate for sealing 16 to carry out lifting moving by tooth bar 171.Meanwhile, the engagement by gear 172 and tooth bar 171, can realize the self-locking action of tooth bar 171, and then can effectively guarantee the solid and reliable property that tooth bar 171 is installed.Certainly, because the second lifting assembly 17 is mainly used in realizing traveling priority, therefore, the second lifting assembly 17 also can adopt other elements to replace, as hydraulic cylinder or cylinder or electric cylinder or bar linkage structure etc., in concrete application, can be according to optimal design such as actual conditions and production costs.
Further, as shown in Figure 3 and Figure 6, the press molding equipment 1 of the corrugated foil 3 that the embodiment of the present invention provides, also comprise and be located at shaping dies 13 tops for paillon foil 3 being pressed in forming pockets 131 so that the preliminary setting staking punch 19 of paillon foil 3 preliminary setting and being installed in the first frame 11 for driving the 3rd lifting assembly 101 of preliminary setting staking punch 19 lifting moving, shaping and punching head 14, along the conveying moving direction of paillon foil 3, is located between preliminary setting staking punch 19 and pressurize shape keeping plate for sealing 16.The bottom of preliminary setting staking punch 19 has the setting punch-out similar to forming pockets 131 inner surface contour shapes (not indicating in figure); Because preliminary setting staking punch 19 is for realizing the preliminary setting of ripple struction, therefore the contour dimension precision of setting punch-out can be a little less than the contour dimension precision of shaping and punching part.Preliminary setting staking punch 19 is for the assist formation of ripple struction, and in shaping process, first unprocessed paillon foil will tentatively formalize through preliminary setting staking punch 19, then just through shaping and punching head 14, carries out stamping.The setting of preliminary setting staking punch 19, is beneficial to the forming quality that improves ripple struction on corrugated foil 3.In concrete application, when the downward decline of the 3rd lifting assembly 101 is mobile, shaping and punching head 14 can be pressed into forming pockets 131 by paillon foil 3 parts that are positioned under it, thereby can be by the effect of supporting of setting punch-out and forming pockets 131 inwalls, make to process on paillon foil 3 ripple struction similar to forming pockets 131 inner surface contours.
Further, as shown in Figure 3 and Figure 6, also comprise and second move horizontally assembly 102, the second and move horizontally assembly 102 and comprise the second moving-member 1021 and the second Power Component 1022 for driving the second moving-member 1021 to carry moving directions to move forward and backward along paillon foil 3 that is fixedly connected with the 3rd lifting assembly 101 for what drive that the 3rd lifting assembly 101 carries along paillon foil 3 that moving directions move forward and backward.The setting principle that the second setting principle and first that moves horizontally assembly 102 moves horizontally assembly 18 is identical; And in order to prevent that first moves horizontally the work generation interference that assembly 18 and second moves horizontally assembly 102, the present embodiment, first moves horizontally assembly 18 and second moves horizontally the both sides that assembly 102 is located at respectively conveying mechanism 12, like this, both can realize normally moving forward and backward of the first moving-member 181 and the second moving-member 1021, can make full use of the space resources between parts again, so that the compact conformation of device.Particularly, second move horizontally assembly 102 comprise the 4th screw mandrel 10221, be slidably mounted on the 4th screw mandrel 10221 Four-slider 1021 for driving shaping and punching head 14 lifting moving, for driving the 4th drive mechanism 10222 that the 4th screw mandrel 10221 rotates and for driving the 7th dynamic component 10223, the three lifting assemblies 101 of the 4th drive mechanism 10222 runnings to be fixedly connected with Four-slider 1021 by the 3rd installing rack 106.The core of Four-slider 1021 is provided with and the 4th tooth hole of the 4th screw mandrel 10221 threaded engagement (in figure, not indicating), and the 4th screw mandrel 10221 is arranged in the 4th tooth hole, and then can realize being threaded of Four-slider 1021 and the 4th screw mandrel 10221.By being threaded of Four-slider 1021 and the 4th screw mandrel 10221, can realize the self-locking of Four-slider 1021 on the 4th screw mandrel 10221 on the one hand fixes, thereby can effectively guarantee the solid and reliable property that Four-slider 1021 is installed, when the 4th screw mandrel 10221 is after along it, axial displacement is limited, the rotation of the 4th screw mandrel 10221 can drive Four-slider 1021 to carry out level and move forward and backward on the other hand.Because the second driving movement that moves horizontally assembly 102 is that pitch with the 4th screw mandrel 10221 moves, therefore it is beneficial to raising mobile accuracy.
Preferably, as shown in Figure 6, the 7th dynamic component 10223 adopts motor (for the ease of difference, this motor is called to the 7th motor), the 4th drive mechanism 10222 adopts band drive mechanism, and it comprises the 4th driving pulley (not indicating in figure), the 4th driven pulley (not indicating in figure) and the 4th driving-belt (not indicating in figure).The present embodiment, second moves horizontally assembly 102 is installed on the 5th installing rack 107, and the 5th installing rack 107 is fixed in the first frame 11; Particularly, the 7th motor is screwed on the 5th installing rack 107, the 4th screw mandrel 10221 is rotatably installed on the 5th installing rack 107, and the top of the 4th screw mandrel 10221 and bottom are all fastened on the 5th installing rack 107,, after the 4th screw mandrel 10221 is installed on the 5th installing rack 107, around its axle center, rotates only, and can not axially move along it, like this, can by the rotation of the 4th screw mandrel 10221, effectively drive Four-slider 1021 to carry out lifting traveling priority.The 4th driving pulley is installed on the output shaft of the 7th motor, and the 4th driven pulley can directly be installed on the 4th screw mandrel 10221.In concrete application, by the driving of the 7th dynamic component 10223, the transmission of the 4th drive mechanism 10222, can effectively drive the three or four screw mandrel to rotate, and the rotation of the 4th screw mandrel 10221 can effectively drive Four-slider 1021 to carry out lifting moving, and because preliminary setting staking punch 19 is fixedly connected with Four-slider 1021 by the 3rd lifting assembly 101, therefore the level of Four-slider 1021 moves forward and backward and can effectively drive preliminary setting staking punch 19, the 3rd lifting assembly 101 to move horizontally.Certainly, the combination of the 7th dynamic component 10223 and the 4th drive mechanism 10222 also can adopt the combination of other elements, as combination of the combination of motor and gear transmission structure, motor and drive structure of gear worm etc., in concrete application, can be according to optimal design such as actual conditions and parameter designing requirements.Certainly, move horizontally assembly 102 and be mainly used in realizing traveling priority due to second, therefore, second moves horizontally assembly 102 also can adopt other elements to replace, as hydraulic cylinder or cylinder or electric cylinder or bar linkage structure etc., in concrete application, can be according to optimal design such as actual conditions and production costs.
Preferably, as shown in Figure 3 and Figure 6, the 3rd lifting assembly 101 comprises the second screw mandrel 1011, be slidably mounted on the second screw mandrel 1011 the second slide block 1012 for driving preliminary setting staking punch 19 lifting moving, for driving the second drive mechanism 1013 that the second screw mandrel 1011 rotates and for driving the 3rd dynamic component 1014 of the second drive mechanism 1013 runnings, the staking punch 19 that tentatively formalizes is fixedly connected with the second slide block 1012.The core of the second slide block 1012 is provided with and second tooth hole of the second screw mandrel 1011 threaded engagement (in figure, not indicating), and the second screw mandrel 1011 is arranged in second tooth hole, and then can realize being threaded of the second slide block 1012 and the second screw mandrel 1011.Preferably, the 3rd dynamic component 1014 adopts motor (for the ease of difference, this motor is called to the 3rd motor), the second drive mechanism 1013 adopts band drive mechanism, and it comprises the second driving pulley (not indicating in figure), the second driven pulley (not indicating in figure) and the second driving-belt (not indicating in figure).The present embodiment, the 3rd lifting assembly 101 is installed on the 3rd installing rack 106, particularly, the 3rd motor is screwed on the 3rd installing rack 106, the second screw mandrel 1011 is rotatably installed on the 3rd installing rack 106, and the top of the second screw mandrel 1011 and bottom are all fastened on the 3rd installing rack 106, after the second screw mandrel 1011 is installed on the 3rd installing rack 106, around its axle center, rotate only, and can not axially move along it, like this, can by the rotation of the second screw mandrel 1011, effectively drive the second slide block 1012 to carry out lifting traveling priority.The second driving pulley is installed on the output shaft of the 3rd motor, and the second driven pulley can directly be installed on the second screw mandrel 1011.In concrete application, by the driving of the second dynamic component 173, the transmission of the second drive mechanism 1013, can effectively drive the second screw mandrel 1011 to rotate, and the rotation of the second screw mandrel 1011 can effectively drive the second slide block 1012 to carry out lifting moving, and because preliminary setting staking punch 19 is fixedly connected with the second slide block 1012, therefore the lifting moving of the second slide block 1012 can effectively drive again preliminary setting staking punch 19 to carry out lifting moving.The combination of the 3rd dynamic component 1014 and the second drive mechanism 1013 also can adopt the combination of motor and gear transmission structure or the combination of motor and drive structure of gear worm etc., in concrete application, and can be according to optimal design such as actual conditions and parameter designing requirements.Because the 3rd lifting assembly 101 is identical with the setting principle of the first lifting assembly 15, therefore, be not described in detail in this its technique effect.Certainly, because the 3rd lifting assembly 101 is mainly used in realizing traveling priority, therefore, the 3rd lifting assembly 101 also can adopt other elements to replace, as hydraulic cylinder or cylinder or electric cylinder or bar linkage structure etc., in concrete application, can be according to optimal design such as actual conditions and production costs.
Preferably, as shown in Figure 3, conveying mechanism 12 comprises chain-drive mechanism 121 and the 4th dynamic component 122 turning round for drive chain drive mechanism, chain-drive mechanism 121 comprises drive sprocket 1211, driven sprocket 1212 and is surrounded on the driving chain 1213 on drive sprocket 1211 and driven sprocket 1212, driving chain 1213 is transfer member, and drive sprocket 1211 connects the 4th dynamic component 122.The preferred motor of the 4th dynamic component 122 is (for the ease of difference, this motor is called to the 4th motor), in concrete application, by the 4th driven by motor drive sprocket 1211, rotate, the shaping dies 13 that can make driving chain 1213 and be fixed on driving chain 1213 rotates around drive sprocket 1211 and driven sprocket 1212, thereby it is mobile to drive the paillon foil 3 compressing on it to carry by shaping dies 13.
Further, as shown in Figure 1, for paillon foil 3 can be pressed on shaping dies 13 so that the movement of shaping dies 13 can drive paillon foil 3 to move, the present embodiment, in the first frame 11, be also provided with two location structures 103, and these two location structures 103 are located at respectively porch and the exit of paillon foil 3 turnover the first frames 11.Preferably, the present embodiment, two location structures 103 are the location-plate that offers locating hole 1031, and the height of two locating holes 1031 equals or is slightly larger than the thickness of paillon foil 3, like this, setting by locating hole 1031 can effectively limit paillon foil 3 mobile displacement up and down, thereby can make paillon foil 3 be pressed on shaping dies 13.Two location-plates can with the integrally formed setting of the first frame 11, also can by welding or securing member be connected and fixed in the first frame 11.Location structure 103 adopts the location-plate of platy structure, can simplify planform and the design process of location structure 103.Certainly, in concrete application, location structure 103 also can adopt two location running rollers set up and down, and the distance between two location rod wheels equals or be slightly larger than the thickness of paillon foil 3.
Further, with shown in Fig. 8, the embodiment of the present invention also provides a kind of production equipment of corrugated foil 3 as shown in Figure 1, Figure 2, and it comprises the building mortion of above-mentioned corrugated foil 3 and for paillon foil 3 being delivered to the pay-off 2 on shaping dies 13.It is delivered to paillon foil 3 on press molding equipment 1 by special-purpose pay-off 2, can be beneficial to the automaticity of raising equipment, and then has reduced operating personnel's working strength, and has effectively improved the production efficiency of corrugated foil 3.Meanwhile, because it has adopted above-mentioned press molding equipment 1, thus can effectively prevent from occurring in corrugated foil 3 forming processes the phenomenon of bounce-back, thus the forming quality of corrugated foil 3 effectively guaranteed, make the quality of corrugated foil 3 meet high-precision requirement.
Particularly, as shown in figure and Fig. 8, pay-off 2 comprises the second frame 21, be installed in the second frame 21 for driving paillon foil 3 to carry mobile driven roller wheels 22, be installed in the second frame 21 for driving the 5th dynamic component 23 that driven roller wheels 22 turn round and being installed in the second frame 21 the idler roller wheels 24 for tensioning paillon foil 3.Driven roller wheels 22 comprise active roll 221 and driven running roller 222, active roll 221 and driven running roller 222 are upper-lower position setting, between active roll 221 and driven running roller 222, there is the thickness that Qie Gai gap, gap just equals paillon foil 3, like this, when paillon foil 3 is arranged in the gap between active roll 221 and driven running roller 222, active roll 221 and driven running roller 222 can form clamping action to paillon foil 3.Active roll 221 drives running by the 5th dynamic component 23, and driven running roller 222 is for paillon foil 3 is resisted against to active roll 221, so that carry mobile by the rotation drive paillon foil 3 of active roll 221.The preferred motor of the 5th dynamic component 23 is (for the ease of difference, this motor is called to the 5th motor), like this, by the 5th motor, can effectively drive active roll 221 to rotate, and by the rubbing action of active roll 221 and 222 pairs of paillon foils 3 of driven running roller, can effectively drive paillon foil 3 to carry mobile.The present embodiment, idler roller wheels 24 comprise four deflector rolls 241, and wherein have at least two deflector rolls 241 to lay respectively at the above and below of paillon foil 3, deflector roll 241 mainly compresses paillon foil 3 with the displacement that moves up and down by restriction paillon foil 3, thereby can reach the object of tensioning paillon foil 3.In concrete application, the magnitude setting of deflector roll 241 and setting position can be optimized design according to the setting position of the planform of the second frame 21 and driven roller wheels 22 etc.
Particularly, the present embodiment, the ripple struction of paillon foil 3 is half-space ripple struction, more specifically, the ripple struction of paillon foil 3 is half regular hexagon structure, and forming pockets 131, shaping and punching part, tentatively formalize punch-out, pressurize setting punch-out corresponds to half regular hexagon structure.Certainly, in concrete application, the ripple struction of paillon foil 3 also can be other shapes, as semicircular structure, half elliptic structure, square structure, rectangle structure etc.
Preferably, the 4th dynamic component 122 and the 5th dynamic component 23 all adopt stepper motor, stepper motor has the feature of smooth running, and because stepper motor rotates with step angle, therefore it has the advantages that control accuracy is high, like this, be beneficial to and improve the mobile high accuracy control of paillon foil 3 conveyings.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any modifications of doing within the spirit and principles in the present invention, be equal to and replace or improvement etc., within all should being included in protection scope of the present invention.

Claims (10)

1. the press molding equipment of a corrugated foil, it is characterized in that: comprise the first frame, be installed in described the first frame and there is the conveying mechanism of transfer member, be installed on described transfer member for driving the paillon foil of fitting on it to carry the shaping dies that moves and there is forming pockets, be located at described shaping dies top for described paillon foil being pressed in described forming pockets so that the shaping and punching head that described paillon foil is shaped, be installed in described the first frame for driving the first lifting assembly of described shaping and punching head lifting moving, be located at described shaping dies top for the described paillon foil that is delivered under it and be shaped is carried out the pressurize shape keeping plate for sealing of pressurize setting and is installed in described the first frame for driving the second lifting assembly of described pressurize shape keeping plate for sealing lifting moving, described pressurize shape keeping plate for sealing is located at the rear of described shaping and punching head along the conveying moving direction of described paillon foil.
2. the press molding equipment of corrugated foil as claimed in claim 1, it is characterized in that: also comprise and first move horizontally assembly for what drive that described the first lifting assembly carries along described paillon foil that moving direction moves forward and backward, described first moves horizontally assembly comprises the first moving-member and the first Power Component for driving described the first moving-member to carry moving direction to move forward and backward along described paillon foil that is fixedly connected with described the first lifting assembly.
3. the press molding equipment of corrugated foil as claimed in claim 1 or 2, it is characterized in that: described the first lifting assembly comprises the first screw mandrel, be slidably mounted on described the first screw mandrel the first slide block for driving described shaping and punching head lifting moving, for driving the first drive mechanism that described the first screw mandrel rotates and for driving the first dynamic component of described the first drive mechanism running, described shaping and punching head is fixedly connected with described the first slide block.
4. the press molding equipment of corrugated foil as claimed in claim 1, is characterized in that: described the second lifting assembly comprise be fixedly connected with described pressurize shape keeping plate for sealing tooth bar, be equipped with gear and the second dynamic component for driving described gear to rotate for driving described gear rack elevating to move with described tooth bar.
5. the press molding equipment of the corrugated foil as described in claim 1 or 2 or 4, it is characterized in that: also comprise and be located at described shaping dies top for described paillon foil being pressed in described forming pockets so that the preliminary setting staking punch of the preliminary setting of described paillon foil and being installed in described the first frame for driving the 3rd lifting assembly of described preliminary setting staking punch lifting moving, described shaping and punching head, along the conveying moving direction of described paillon foil, is located between described preliminary setting staking punch and described pressurize shape keeping plate for sealing.
6. the press molding equipment of corrugated foil as claimed in claim 5, it is characterized in that: also comprise and second move horizontally assembly for what drive that described the 3rd lifting assembly carries along described paillon foil that moving direction moves forward and backward, described second moves horizontally assembly comprises the second moving-member and the second Power Component for driving described the second moving-member to carry moving direction to move forward and backward along described paillon foil that is fixedly connected with described the 3rd lifting assembly.
7. the press molding equipment of corrugated foil as claimed in claim 5, it is characterized in that: described the 3rd lifting assembly comprises the second screw mandrel, be slidably mounted on described the second screw mandrel the second slide block for driving described setting staking punch lifting moving, for driving the second drive mechanism that described the second screw mandrel rotates and for driving the 3rd dynamic component of described the second drive mechanism running, described setting staking punch is fixedly connected with described the second slide block.
8. the press molding equipment of the corrugated foil as described in claim 1 or 2 or 4, it is characterized in that: described conveying mechanism comprises chain-drive mechanism and the 4th dynamic component for driving described chain drive structure to turn round, described chain-drive mechanism comprise drive sprocket, driven sprocket and be surrounded on drive sprocket and driven sprocket on driving chain, described driving chain is described transfer member, and described drive sprocket connects described the 4th dynamic component.
9. a production equipment for corrugated foil, is characterized in that: comprise corrugated foil as described in claim 1~8 any one press molding equipment and for by as described in paillon foil be delivered to as described in pay-off on shaping dies.
10. the production equipment of corrugated foil as claimed in claim 9, is characterized in that: described pay-off comprise for drive described paillon foil carry mobile driven roller wheels, for driving the 5th dynamic component of described driven roller wheels running and for the idler roller wheels of paillon foil described in tensioning.
CN201310493192.XA 2013-10-18 2013-10-18 The press molding equipment of corrugated foil and the production equipment of corrugated foil Active CN103537539B (en)

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CN105033005A (en) * 2015-08-13 2015-11-11 深圳市乾行达科技有限公司 Punch forming method and punch forming die for corrugated metal foil
CN107716669A (en) * 2016-11-15 2018-02-23 扬州天源环保工程有限公司 A kind of ripple board processing system
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CN112588952A (en) * 2020-11-17 2021-04-02 安徽力幕新材料科技有限公司 Embossing equipment for lithium battery aluminum foil processing and working method thereof
CN114160667A (en) * 2021-12-06 2022-03-11 宁波时代铝箔科技股份有限公司 One-step forming production line for ultrathin aluminum foil

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CN112060698B (en) * 2020-08-12 2022-02-11 河南中智包装有限公司 Corrugated board forming and conveying system
CN112588952A (en) * 2020-11-17 2021-04-02 安徽力幕新材料科技有限公司 Embossing equipment for lithium battery aluminum foil processing and working method thereof
CN114160667A (en) * 2021-12-06 2022-03-11 宁波时代铝箔科技股份有限公司 One-step forming production line for ultrathin aluminum foil

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