CN103537539B - The press molding equipment of corrugated foil and the production equipment of corrugated foil - Google Patents
The press molding equipment of corrugated foil and the production equipment of corrugated foil Download PDFInfo
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- CN103537539B CN103537539B CN201310493192.XA CN201310493192A CN103537539B CN 103537539 B CN103537539 B CN 103537539B CN 201310493192 A CN201310493192 A CN 201310493192A CN 103537539 B CN103537539 B CN 103537539B
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Abstract
The present invention is applicable to the production equipment field of corrugated foil, disclose a kind of press molding equipment of corrugated foil, it comprises the first frame, to be installed in the first frame and there is the conveying mechanism of transfer member, being installed on transfer member to drive paillon foil conveying move and have the shaping dies of forming pockets, be located at above shaping dies for paillon foil being pressed in forming pockets with the shaping and punching head making paillon foil be shaped, for driving the first lifting assembly of shaping and punching head lifting moving, be located at above shaping dies for the paillon foil be shaped carry out pressurize setting pressurize shape keeping plate for sealing and for driving the second lifting assembly of pressurize shape keeping plate for sealing lifting moving, pressurize shape keeping plate for sealing is located at the front of shaping and punching head along the conveying moving direction of paillon foil.The invention also discloses a kind of production equipment of corrugated foil, it comprise above-mentioned corrugated foil building mortion and for paillon foil being delivered to the pay-off on press forming die.Its production efficiency is high, corrugated foil forming quality is good.
Description
Technical field
The invention belongs to the production equipment field of corrugated foil, the manufacturing equipment of the press molding equipment particularly relating to a kind of corrugated foil and the corrugated foil with this press molding equipment.
Background technology
Comb core is a kind of two dimension many born of the same parents biomimetic material with honeycomb hole lattice structure, has that density is little, rigidity is low, strong shock resistance and an advantage such as compression is controlled, is desirable buffering energy-absorbing material.Because it has the features such as quality is light, energy absorption characteristics is stable, therefore, be more and more applied in the fields such as Aero-Space, defence equipment and track traffic.And the quality good or not that half-space corrugated foil (as half regular hexagon corrugated foil) is shaped directly affects bearing strength and the processing and manufacturing complexity thereof of comb core, if the forming quality of half-space corrugated foil is too poor, can cause being difficult to be shaped high duty metal comb core.
In the metal beehive core of high strength is manufactured, half-space corrugated foil generally adopts forming process manufacture, and forming process is honeycomb Semilattice Structure by paillon foil by roll extrusion or die forming.But, the production equipment of existing half-space corrugated foil, the following two problems of ubiquity in the application: one is that the half-space corrugated foil shape be shaped easily produces rebound phenomena, thus cause the phenomenons such as the half-space corrugated foil surface quality of shaping is poor, half-space corrugated foil shaped structure uniformity difference, and then having had a strong impact on the forming quality of half-space corrugated foil, the difficult quality making half-space ripple tie paillon foil reaches high-precision requirement; Two is that automation degree of equipment is not high, and feeding process also very important person for operating, thus may increase the working strength of operating personnel, and serious have impact on production efficiency.
Summary of the invention
The object of the invention is to overcome above-mentioned the deficiencies in the prior art, the manufacturing equipment of the press molding equipment providing a kind of corrugated foil and the corrugated foil with this press molding equipment, it to be intended to solve in existing corrugated foil forming process easily bounce-back and to impact corrugated foil forming quality and the low technical problem of automation degree of equipment.
Technical scheme of the present invention is: a kind of press molding equipment of corrugated foil, comprise the first frame, to be installed in described first frame and there is the conveying mechanism of transfer member, be installed on described transfer member for driving the paillon foil conveying of fitting on it move and have the shaping dies of forming pockets, be located at above described shaping dies for described paillon foil being pressed in described forming pockets with the shaping and punching head making described paillon foil be shaped, be installed in described first frame for driving the first lifting assembly of described shaping and punching head lifting moving, be located at above described shaping dies for to be delivered to immediately below it and the described paillon foil be shaped carries out the pressurize shape keeping plate for sealing of pressurize setting and is installed in described first frame for driving the second lifting assembly of described pressurize shape keeping plate for sealing lifting moving, described pressurize shape keeping plate for sealing is located at the front of described shaping and punching head along the conveying moving direction of described paillon foil, described second lifting assembly comprise be fixedly connected with described pressurize shape keeping plate for sealing tooth bar, be equipped with for driving the gear of described gear rack elevating movement and for driving the second dynamic component of described pinion rotation with described tooth bar.
Further, also comprise and first move horizontally assembly for what drive described first lifting assembly to carry out moving forward and backward along described paillon foil conveying moving direction, described first moves horizontally assembly comprises the first moving-member of being fixedly connected with described first lifting assembly and for driving described first moving-member along movable the first Power Component of described paillon foil conveying moving direction.
Particularly, described first lifting assembly comprises the first screw mandrel, to be slidably mounted on described first screw mandrel for driving the first slide block of described shaping and punching head lifting moving, for the first drive mechanism of driving described first screw mandrel to rotate with for driving the first dynamic component of described first drive mechanism running, described shaping and punching head is fixedly connected with described first slide block.
Further, also comprise and being located at above described shaping dies for described paillon foil being pressed in described forming pockets with the preliminary setting staking punch making described paillon foil tentatively formalize and be installed on the 3rd lifting assembly described first frame being used for driving described preliminary setting staking punch lifting moving, described shaping and punching head, along the conveying moving direction of described paillon foil, is located between described preliminary setting staking punch and described pressurize shape keeping plate for sealing.
Further, also comprise for drive described 3rd lifting assembly along described paillon foil conveying moving direction movable second move horizontally assembly, described second moves horizontally assembly comprises the second moving-member of being fixedly connected with described 3rd lifting assembly and for driving described second moving-member along movable the second Power Component of described paillon foil conveying moving direction.
Particularly, described 3rd lifting assembly comprises the second screw mandrel, to be slidably mounted on described second screw mandrel for driving the second slide block of described preliminary setting staking punch lifting moving, for the second drive mechanism of driving described second screw mandrel to rotate with for driving the 3rd dynamic component of described second drive mechanism running, described preliminary setting staking punch is fixedly connected with described second slide block.
Particularly, described conveying mechanism comprises chain-drive mechanism and the 4th dynamic component for driving described chain-drive mechanism to operate, the driving chain that described chain-drive mechanism comprises drive sprocket, driven sprocket and is surrounded on drive sprocket and driven sprocket, described driving chain is described transfer member, and described drive sprocket connects described 4th dynamic component.
The press molding equipment of corrugated foil provided by the invention, carries out punching press process by shaping and punching head to the paillon foil be within the scope of its working region, to make paillon foil be pressed in the forming pockets of shaping dies, thus effectively realizes the stamping of corrugated foil; Simultaneously, it carries out pressurize setting process by pressurize shape keeping plate for sealing to the corrugated foil be within the scope of its working region, can effectively prevent the ripple struction shape be shaped from rebounding, thus effectively ensure that the profiled surface quality of corrugated foil, the uniformity of corrugated foil shaped structure, and then effectively ensure that the forming quality of corrugated foil, the quality making ripple tie paillon foil meets high-precision requirement.Carry mobile because paillon foil carries out driving by conveying mechanism, shaping and punching head carries out driving lifting moving by the first lifting assembly, pressurize shape keeping plate for sealing carries out driving lifting moving by the second lifting assembly, like this, the forming process of corrugated foil can be made to realize automated operation, thus be beneficial to the automaticity of raising equipment, and then reduce the working strength of operating personnel, and effectively improve the production efficiency of corrugated foil.
Further, present invention also offers a kind of production equipment of corrugated foil, comprise above-mentioned corrugated foil press molding equipment and for described paillon foil being delivered to the pay-off on described shaping dies.
Particularly, described pay-off comprise for drive described paillon foil carry movement driven roller wheels, for the 5th dynamic component that drives described driven roller wheels to operate and the idler roller wheels for paillon foil described in tensioning.
The production equipment of corrugated foil provided by the invention, by special pay-off, paillon foil is delivered on press molding equipment, thus be beneficial to the automaticity of raising equipment, and then reduce the working strength of operating personnel, and effectively improve the production efficiency of corrugated foil.Meanwhile, owing to which employs above-mentioned press molding equipment, therefore effectively can prevent the phenomenon that bounce-back occurs in corrugated foil forming process, thus effectively ensure that the forming quality of corrugated foil, the quality making ripple tie paillon foil meets high-precision requirement.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the production equipment of the corrugated foil that the embodiment of the present invention provides;
Fig. 2 is the structural representation of the press molding equipment of the corrugated foil that the embodiment of the present invention provides;
Fig. 3 is that the press molding equipment of the corrugated foil that the embodiment of the present invention provides cuts open the structural representation after except part first frame;
Fig. 4 is the package assembly schematic diagram of the pressurize shape keeping plate for sealing that provides of the embodiment of the present invention and the second lifting assembly;
Fig. 5 is the package assembly schematic diagram of shaping and punching head, the first lifting assembly and the first horizontal assembly that the embodiment of the present invention provides;
Fig. 6 is the package assembly schematic diagram of preliminary setting staking punch, the 3rd lifting assembly and the second horizontal assembly that the embodiment of the present invention provides;
Fig. 7 is the structural representation of the shaping dies that the embodiment of the present invention provides;
Fig. 8 is the structural representation of the pay-off that the embodiment of the present invention provides.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
As shown in Figure 1 to 4, the press molding equipment 1 of the corrugated foil 3 that the embodiment of the present invention provides, comprise the first frame 11, to be installed in the first frame 11 and there is the conveying mechanism of transfer member, laminating is installed on transfer member for driving laminating paillon foil 3 conveying thereon move and have the shaping dies 13 of forming pockets 131, be located at above shaping dies 13 for paillon foil 3 being pressed in forming pockets 131 with the shaping and punching head 14 making paillon foil 3 be shaped, be installed in the first frame 11 for driving the first lifting assembly 15 of shaping and punching head 14 lifting moving, be located at above shaping dies 13 for to be delivered to immediately below it and the paillon foil 3 be shaped carries out the pressurize shape keeping plate for sealing 16 of pressurize setting and is installed in the first frame 11 for driving the second lifting assembly 17 of pressurize shape keeping plate for sealing 16 lifting moving, pressurize shape keeping plate for sealing 16 is located at the front of shaping and punching head 14 along the conveying moving direction of paillon foil 3.The present embodiment, unprocessed paillon foil 3 is smooth flat member, paillon foil 3 after processing is ripple flat member, namely the paillon foil 3 after shaping is formed by connecting by multiple ripple struction, ripple struction contour shape after the contour shape of forming pockets 131 shapes with paillon foil 3 is identical, namely forming pockets 131 contour shape with shape after the single ripple struction contour shape of corrugated foil 3 consistent; The bottom of shaping and punching head 14 has the shaping and punching part (in figure do not indicate) consistent with forming pockets 131 inner surface contour shape, and the bottom correspondence of pressurize shape keeping plate for sealing 16 is provided with the boss amorphous proportion (in figure do not indicate) consistent with forming pockets 131 inner surface contour shape.During specific design, the lifting work stroke of the first lifting assembly 15 should be rationally set, when the first lifting assembly 15 should be made on the one hand to drive shaping staking punch 14 to decline mobile, shaping and punching part by paillon foil 3 part that is positioned at below it just punching press on the inwall fitting in forming pockets 131; After making the first lifting assembly 15 drive shaping staking punch 14 rising mobile on the other hand, shaping and punching head 14 can not move the conveying of paillon foil 3 and cause interference.In embody rule, when the first lifting assembly 15 declines mobile downwards, the paillon foil 3 part press-in forming pockets 131 that shaping and punching head 14 can will be positioned at immediately below it, thus by the counter-active effect of shaping and punching part and forming pockets 131 inwall, make paillon foil 3 to process the ripple struction similar to forming pockets 131 inner surface contour.The setting of conveying mechanism is used for drive installation shaping dies 13 thereon and moves, thus it is mobile paillon foil 3 can be driven to carry out conveying by shaping dies 13, like this, on the one hand unprocessed paillon foil 3 part can be made to be movable within the scope of the working region of shaping and punching head 14, thus be beneficial to, by shaping and punching head 14, processing is formed to paillon foil 3 part be within the scope of its working region; The paillon foil 3 part conveying that formed machining is good can be made on the other hand to move within the scope of the working region of pressurize shape keeping plate for sealing 16, thus be beneficial to pressurize shape keeping plate for sealing 16 pressurize setting is carried out to paillon foil 3 part be within the scope of its working region.When the second lifting assembly 17 declines mobile downwards, the paillon foil 3 part press-in forming pockets 131 that pressurize shape keeping plate for sealing 16 can will be positioned at immediately below it, thus by the counter-active effect of boss amorphous proportion and forming pockets 131 inwall, make the ripple struction that has been shaped pressurize regular hour under a certain pressure in forming pockets 131, thus effectively can prevent the ripple struction generation rebound phenomena that has been shaped, and then effectively ensure that the forming quality of corrugated foil 3, the quality making ripple tie paillon foil 3 meets high-precision requirement.Carry mobile because paillon foil 3 carries out driving by conveying mechanism, shaping and punching head 14 carries out driving lifting moving by the first lifting assembly 15, pressurize shape keeping plate for sealing 16 carries out driving lifting moving by the second lifting assembly 17, like this, in embody rule, conveying mechanism is controlled by control system is unified, first lifting assembly 15, the operation conditions of the second lifting assembly 17, just the automated operation of corrugated foil 3 forming process can be realized, thus be beneficial to the automaticity of raising equipment, and then reduce the working strength of operating personnel, and effectively improve the production efficiency of corrugated foil 3.
Further, as shown in Fig. 3, Fig. 5 and Fig. 7, the press molding equipment 1 of the corrugated foil 3 that the embodiment of the present invention provides, also comprise and first move horizontally assembly 18 for what drive the first lifting assembly 15 to carry moving direction to carry out moving forward and backward along paillon foil 3, first moves horizontally assembly 18 comprises the first moving-member of being fixedly connected with the first lifting assembly 15 and the first Power Component 182 for driving the first moving-member to carry moving direction movable along paillon foil 3.Shaping dies 13 is formed by connecting by multiple forming pockets 131 and multiple shaping boss 132 interval, sandwiched shaping boss 132 between any two adjacent forming pockets 131; The present embodiment, carries the distance definition on moving direction to be the slot pitch of shaping dies 13 along paillon foil 3 same area of two adjacent forming pockets 131.Move horizontally within the scope of the machining area of assembly 18 first, the movement of the first moving-member has two extreme positions, these two extreme positions are defined as the first extreme position and the second extreme position by the present embodiment respectively, and the distance namely between the first extreme position and the second extreme position is the impulse stroke of the first moving-member.In embody rule, first Power Component 182 can drive the first moving-member to move linearly with a slot pitch from the first extreme position to the second extreme position at every turn, thus each movement of the first moving-member can be made just to move to directly over forming pockets 131 adjacent with it directly over a forming pockets 131; When the first moving-member moves to the second extreme position from the first extreme position and shaping and punching head 14 has completed after to the partially-formed processing of paillon foil 3 (comprising the first extreme position and the second extreme position) within the scope of this machining area, the first moving-member can be made from the second extreme position direct reduction to the first extreme position, and make conveying mechanism carry out conveying paillon foil 3 in units of the impulse stroke of the first moving-member.First setting moving horizontally assembly 18, can make the first lifting assembly 15 on the conveying moving direction of paillon foil 3, carry out the rectilinear movement of certain distance, processing can be formed to paillon foil 3 part in certain area coverage to make shaping and punching head 14, like this, the operating frequency of conveying mechanism can be reduced on the one hand, the forming efficiency improving ripple struction and forming quality can be beneficial on the other hand.Of course, in embody rule, the first lifting assembly 15 also can not be set, and accurately carry paillon foil 3 by conveying mechanism, carry the distance of movement to equal the slot pitch of shaping dies 13 to make paillon foil 3 at every turn.
Particularly, as shown in Figure 3 and Figure 5, first move horizontally that assembly 18 comprises the 3rd screw mandrel 1821, the 3rd slide block 181 be slidably mounted on the 3rd screw mandrel 1821, for the 3rd drive mechanism 1822 that drives the 3rd screw mandrel 1821 to rotate and the 6th dynamic component 1823 for driving the 3rd drive mechanism 1822 to operate, 3rd slide block 181 is the first above-mentioned moving-member, and the first lifting assembly 15 is fixedly connected with the 3rd slide block 181 by the first installing rack 104.The core of the 3rd slide block 181 is provided with the 3rd tooth hole (not indicating in figure) with the 3rd screw mandrel 1821 threaded engagement, and the 3rd screw mandrel 1821 is arranged in the 3rd tooth hole, and then can realize being threaded of the 3rd slide block 181 and the 3rd screw mandrel 1821.By being threaded of the 3rd slide block 181 and the 3rd screw mandrel 1821, the self-locking of the 3rd slide block 181 on the 3rd screw mandrel 1821 can be realized on the one hand to fix, thus effectively can ensure the solid and reliable property that the 3rd slide block 181 is installed, on the other hand after the 3rd screw mandrel 1821 is limited along the displacement of its axis, it is movable that the rotation of the 3rd screw mandrel 1821 can drive the 3rd slide block 181 to carry out level.Moving due to the first driving moving horizontally assembly 18 is carry out movement with the pitch of the 3rd screw mandrel 1821, therefore it is beneficial to raising mobile accuracy.
Preferably, as shown in Figure 5,6th dynamic component 1823 adopts motor (for the ease of difference, this motor is called the 6th motor), 3rd drive mechanism 1822 adopts V belt translation structure, and it comprises the 3rd driving pulley (not indicating in figure), the 3rd driven pulley (not indicating in figure) and the 3rd driving-belt (not indicating in figure).The present embodiment, first moves horizontally assembly 18 is installed on the 4th installing rack 105, and the 4th installing rack 105 is fixed in the first frame 11; Particularly, 6th motor is screwed on the 4th installing rack 105,3rd screw mandrel 1821 is rotatably installed on the 4th installing rack 105, and the top of the 3rd screw mandrel 1821 and bottom are all fastened on the 4th installing rack 105, namely the 3rd screw mandrel 1821 is installed on after on the 4th installing rack 105, rotates only around its axle center, and axially can not move along it, like this, namely effectively drive the 3rd slide block 181 to carry out level by the rotation of the 3rd screw mandrel 1821 to move forward and backward.3rd driving pulley is installed on the output shaft of the 3rd motor, and the 3rd driven pulley can directly be installed on the 3rd screw mandrel 1821.In embody rule, by the driving of the 6th dynamic component 1823, the transmission of the 3rd drive mechanism 1822, the 3rd screw mandrel 1821 can be effectively driven to rotate, and the rotation of the 3rd screw mandrel 1821 can effectively drive the 3rd slide block 181 carry out level move forward and backward, and be fixedly connected with the 3rd slide block 181 by the first lifting assembly 15 due to shaping and punching head 14, therefore the level of the 3rd slide block 181 is movable can effectively drive again shaping and punching head 14, first lifting assembly 15 to move horizontally.Of course, the combination of the 6th dynamic component 1823 and the 3rd drive mechanism 1822 also can adopt the combination of other elements, as the combination etc. of the combination of motor and gear transmission structure, motor and drive structure of gear worm, in embody rule, can according to optimal design such as actual conditions and parameter designing requirements.Of course, due to first move horizontally assembly 18 be mainly used in realize rectilinear movement, therefore, first moves horizontally assembly 18 also can adopt other elements to replace, as hydraulic cylinder or cylinder or electric cylinder or bar linkage structure etc., in embody rule, can according to the optimal design such as actual conditions and production cost.
Particularly, as shown in Figure 3 and Figure 5, first lifting assembly 15 comprises the first screw mandrel 151, to be slidably mounted on the first screw mandrel 151 for driving the first slide block 152 of shaping and punching head 14 lifting moving, for the first drive mechanism 153 of driving the first screw mandrel 151 to rotate and the first dynamic component 154 for driving the first drive mechanism 153 to operate, shaping and punching head 14 is fixedly connected with the first slide block 152.The core of the first slide block 152 is provided with first tooth hole (not indicating in figure) with the first screw mandrel 151 threaded engagement, and the first screw mandrel 151 is arranged in first tooth hole, and then can realize being threaded of the first slide block 152 and the first screw mandrel 151.By being threaded of the first slide block 152 and the first screw mandrel 151, the self-locking of the first slide block 152 on the first screw mandrel 151 can be realized on the one hand to fix, thus effectively can ensure the solid and reliable property that the first slide block 152 is installed, on the other hand after the first screw mandrel 151 is limited along the displacement of its axis, the rotation of the first screw mandrel 151 can drive the first slide block 152 to carry out lifting moving.
Preferably, as shown in Figure 5, first dynamic component 154 adopts motor (for the ease of difference, this motor is called the first motor), first drive mechanism 153 adopts V belt translation structure, and it comprises the first driving pulley (not indicating in figure), the first driven pulley (not indicating in figure) and the first driving-belt (not indicating in figure).The present embodiment, first lifting assembly 15 is installed on the first installing rack 104, particularly, first motor is screwed on the first installing rack 104, first screw mandrel 151 is rotatably installed on the first installing rack 104, and the top of the first screw mandrel 151 and bottom are all fastened on the first installing rack 104, namely the first screw mandrel 151 is installed on after on the first installing rack 104, rotate around its axle center only, and axially can not move along it, like this, namely the first slide block 152 is effectively driven to carry out lifting rectilinear movement by the rotation of the first screw mandrel 151.First driving pulley is installed on the output shaft of the first motor, first driven pulley can directly be installed on the first screw mandrel 151, like this, first screw mandrel 151 is both as the driver part that the first slide block 152 is elevated, again as the output shaft of the first driven pulley, thus be beneficial to the compact designed of device, and the number of components of device can be reduced, and then reduce the design processing cost of device.In embody rule, by the driving of the first dynamic component 154, the transmission of the first drive mechanism 153, the first screw mandrel 151 can be effectively driven to rotate, and the rotation of the first screw mandrel 151 can effectively drive the first slide block 152 to carry out lifting moving, and be fixedly connected with the first slide block 152 due to shaping and punching head 14, therefore the lifting moving of the first slide block 152 can effectively drive again shaping and punching head 14 to carry out lifting moving.Because motor has, compact conformation, smooth running, control accuracy are high, automaticity advantages of higher, therefore, the steady reliability of the accuracy that the first dynamic component 154 adopts motor to be beneficial to improve control system to control and running; And have the advantages such as drive centre distancc is large, environmental suitability strong, smooth running due to V belt translation structure, therefore the first drive mechanism 153 adopts V belt translation structure to be beneficial to the long distance transmission of system and open transmission.Of course, the combination of the first dynamic component 154 and the first drive mechanism 153 also can adopt the combination of other elements, as the combination etc. of the combination of motor and gear transmission structure, motor and drive structure of gear worm, in embody rule, can according to optimal design such as actual conditions and parameter designing requirements.
Of course, because the first lifting assembly 15 is mainly used in realizing rectilinear movement, therefore, first lifting assembly 15 also can adopt other elements to replace, as hydraulic cylinder or cylinder or electric cylinder or bar linkage structure etc., in embody rule, can according to the optimal design such as actual conditions and production cost.
Particularly, as shown in Figure 3 and Figure 4, the second lifting assembly 17 comprise be fixedly connected with pressurize shape keeping plate for sealing 16 tooth bar 171, be equipped with for the gear 172 with carry-over bar 171 lifting moving and the second dynamic component 173 of rotating for driven wheel 172 with tooth bar 171.Second lifting assembly 17 is fixedly connected with the first frame 11 by the second installing rack 108, preferably, second dynamic component 173 adopts motor (for the ease of difference, this motor is called the second motor), and the second motor is screwed on the second installing rack 108, gear 172 is installed on the output shaft of the second motor.In embody rule, the bottom of tooth bar 171 is fixedly connected with pressurize shape keeping plate for sealing 16 by connecting plate 174, the top of tooth bar 171 is slidably mounted on the second installing rack 108 by guide rail slide block 175, tooth bar 171 can be driven to carry out lifting moving by gear 172, and then pressurize shape keeping plate for sealing 16 can be driven to carry out lifting moving by tooth bar 171.Meanwhile, by the engagement of gear 172 and tooth bar 171, the self-locking action of tooth bar 171 can be realized, and then effectively can ensure the solid and reliable property that tooth bar 171 is installed.Of course, because the second lifting assembly 17 is mainly used in realizing rectilinear movement, therefore, second lifting assembly 17 also can adopt other elements to replace, as hydraulic cylinder or cylinder or electric cylinder or bar linkage structure etc., in embody rule, can according to the optimal design such as actual conditions and production cost.
Further, as shown in Figure 3 and Figure 6, the press molding equipment 1 of the corrugated foil 3 that the embodiment of the present invention provides, also comprise and being located at above shaping dies 13 for paillon foil 3 being pressed in forming pockets 131 to make the preliminary setting staking punch 19 of the preliminary setting of paillon foil 3 and to be installed on the 3rd lifting assembly 101 the first frame 11 being used for driving preliminary setting staking punch 19 lifting moving, shaping and punching head 14, along the conveying moving direction of paillon foil 3, is located between preliminary setting staking punch 19 and pressurize shape keeping plate for sealing 16.The bottom of preliminary setting staking punch 19 has the setting punch-out (in figure do not indicate) similar to forming pockets 131 inner surface contour shape; Because the staking punch 19 that tentatively formalizes is for realizing the preliminary setting of ripple struction, therefore the contour dimension precision of setting punch-out can a little less than the contour dimension precision of shaping and punching part.Preliminary setting staking punch 19 is for the assist formation of ripple struction, and in forming process, first unprocessed paillon foil will tentatively formalize through preliminary setting staking punch 19, then just carries out stamping through shaping and punching head 14.The setting of preliminary setting staking punch 19, is beneficial to the forming quality improving ripple struction on corrugated foil 3.In embody rule, when the 3rd lifting assembly 101 declines mobile downwards, the paillon foil 3 part press-in forming pockets 131 that shaping and punching head 14 can will be positioned at immediately below it, thus by setting punch-out and the counter-active effect of forming pockets 131 inwall, make paillon foil 3 to process the ripple struction similar to forming pockets 131 inner surface contour.
Further, as shown in Figure 3 and Figure 6, also comprise and second move horizontally assembly 102 for what drive the 3rd lifting assembly 101 to carry moving direction movable along paillon foil 3, second moves horizontally assembly 102 comprises the second moving-member of being fixedly connected with the 3rd lifting assembly 101 and the second Power Component 1022 for driving the second moving-member to carry moving direction movable along paillon foil 3.The setting principle that second setting principle and first moving horizontally assembly 102 moves horizontally assembly 18 is identical; And in order to prevent first move horizontally assembly 18 and second move horizontally assembly 102 work produce interference, the present embodiment, first moves horizontally assembly 18 and second moves horizontally the both sides that conveying mechanism is located at respectively by assembly 102, like this, both the normal movable of the first moving-member and the second moving-member can have been realized, the space resources between parts can be made full use of again, to make the compact conformation of device.Particularly, second move horizontally that assembly 102 comprises the 4th screw mandrel 10221, the Four-slider 1021 be slidably mounted on the 4th screw mandrel 10221, for the 4th drive mechanism 10222 that drives the 4th screw mandrel 10221 to rotate and the 7th dynamic component 10223 for driving the 4th drive mechanism 10222 to operate, Four-slider 1021 is the second above-mentioned moving-member, and the 3rd lifting assembly 101 is fixedly connected with Four-slider 1021 by the 3rd installing rack 106.The core of Four-slider 1021 is provided with the 4th tooth hole (not indicating in figure) with the 4th screw mandrel 10221 threaded engagement, 4th screw mandrel 10221 is arranged in the 4th tooth hole, and then can realize being threaded of Four-slider 1021 and the 4th screw mandrel 10221.By being threaded of Four-slider 1021 and the 4th screw mandrel 10221, the self-locking of Four-slider 1021 on the 4th screw mandrel 10221 can be realized on the one hand to fix, thus effectively can ensure the solid and reliable property that Four-slider 1021 is installed, on the other hand after the 4th screw mandrel 10221 is limited along the displacement of its axis, it is movable that the rotation of the 4th screw mandrel 10221 can drive Four-slider 1021 to carry out level.Moving due to the second driving moving horizontally assembly 102 is carry out movement with the pitch of the 4th screw mandrel 10221, therefore it is beneficial to raising mobile accuracy.
Preferably, as shown in Figure 6,7th dynamic component 10223 adopts motor (for the ease of difference, this motor is called the 7th motor), 4th drive mechanism 10222 adopts V belt translation structure, and it comprises the 4th driving pulley (not indicating in figure), the 4th driven pulley (not indicating in figure) and the 4th driving-belt (not indicating in figure).The present embodiment, second moves horizontally assembly 102 is installed on the 5th installing rack 107, and the 5th installing rack 107 is fixed in the first frame 11; Particularly, 7th motor is screwed on the 5th installing rack 107,4th screw mandrel 10221 is rotatably installed on the 5th installing rack 107, and the top of the 4th screw mandrel 10221 and bottom are all fastened on the 5th installing rack 107, namely the 4th screw mandrel 10221 is installed on after on the 5th installing rack 107, rotates only around its axle center, and axially can not move along it, like this, namely effectively drive Four-slider 1021 to carry out level by the rotation of the 4th screw mandrel 10221 to move forward and backward.4th driving pulley is installed on the output shaft of the 7th motor, and the 4th driven pulley can directly be installed on the 4th screw mandrel 10221.In embody rule, by the driving of the 7th dynamic component 10223, the transmission of the 4th drive mechanism 10222, the three or four screw mandrel can be effectively driven to rotate, and the rotation of the 4th screw mandrel 10221 can effectively drive Four-slider 1021 carry out level move forward and backward, and be fixedly connected with Four-slider 1021 by the 3rd lifting assembly 101 due to the staking punch 19 that tentatively formalizes, therefore the level of Four-slider 1021 movablely effectively can drive again preliminary setting staking punch 19, the 3rd lifting assembly 101 moves horizontally.Of course, the combination of the 7th dynamic component 10223 and the 4th drive mechanism 10222 also can adopt the combination of other elements, as the combination etc. of the combination of motor and gear transmission structure, motor and drive structure of gear worm, in embody rule, can according to optimal design such as actual conditions and parameter designing requirements.Of course, due to second move horizontally assembly 102 be mainly used in realize rectilinear movement, therefore, second moves horizontally assembly 102 also can adopt other elements to replace, as hydraulic cylinder or cylinder or electric cylinder or bar linkage structure etc., in embody rule, can according to the optimal design such as actual conditions and production cost.
Preferably, as shown in Figure 3 and Figure 6,3rd lifting assembly 101 comprises the second screw mandrel 1011, to be slidably mounted on the second screw mandrel 1011 for driving the second slide block 1012 of preliminary setting staking punch 19 lifting moving, for the second drive mechanism 1013 of driving the second screw mandrel 1011 to rotate and the 3rd dynamic component 1014 for driving the second drive mechanism 1013 to operate, preliminary setting staking punch 19 is fixedly connected with the second slide block 1012.The core of the second slide block 1012 is provided with second tooth hole (not indicating in figure) with the second screw mandrel 1011 threaded engagement, second screw mandrel 1011 is arranged in second tooth hole, and then can realize being threaded of the second slide block 1012 and the second screw mandrel 1011.Preferably, 3rd dynamic component 1014 adopts motor (for the ease of difference, this motor is called the 3rd motor), second drive mechanism 1013 adopts V belt translation structure, and it comprises the second driving pulley (not indicating in figure), the second driven pulley (not indicating in figure) and the second driving-belt (not indicating in figure).The present embodiment, 3rd lifting assembly 101 is installed on the 3rd installing rack 106, particularly, 3rd motor is screwed on the 3rd installing rack 106, second screw mandrel 1011 is rotatably installed on the 3rd installing rack 106, and the top of the second screw mandrel 1011 and bottom are all fastened on the 3rd installing rack 106, namely the second screw mandrel 1011 is installed on after on the 3rd installing rack 106, rotate around its axle center only, and axially can not move along it, like this, namely the second slide block 1012 is effectively driven to carry out lifting rectilinear movement by the rotation of the second screw mandrel 1011.Second driving pulley is installed on the output shaft of the 3rd motor, and the second driven pulley can directly be installed on the second screw mandrel 1011.In embody rule, by the driving of the second dynamic component 173, the transmission of the second drive mechanism 1013, the second screw mandrel 1011 can be effectively driven to rotate, and the rotation of the second screw mandrel 1011 can effectively drive the second slide block 1012 to carry out lifting moving, and be fixedly connected with the second slide block 1012 due to the staking punch 19 that tentatively formalizes, therefore the lifting moving of the second slide block 1012 can effectively drive again preliminary setting staking punch 19 to carry out lifting moving.The combination of the 3rd dynamic component 1014 and the second drive mechanism 1013 also can adopt the combination of motor and gear transmission structure or the combination etc. of motor and drive structure of gear worm, in embody rule, and can according to optimal design such as actual conditions and parameter designing requirements.Because the 3rd lifting assembly 101 is identical with the setting principle of the first lifting assembly 15, therefore, be not described in detail in this its technique effect.Of course, because the 3rd lifting assembly 101 is mainly used in realizing rectilinear movement, therefore, 3rd lifting assembly 101 also can adopt other elements to replace, as hydraulic cylinder or cylinder or electric cylinder or bar linkage structure etc., in embody rule, can according to the optimal design such as actual conditions and production cost.
Preferably, as shown in Figure 3, the 4th dynamic component 122 that conveying mechanism comprises chain-drive mechanism 121 and operates for drive chain transmission mechanism 121, chain-drive mechanism 121 comprises drive sprocket 1211, driven sprocket 1212 and is surrounded on drive sprocket 1211 and the driving chain 1213 on driven sprocket 1212, driving chain 1213 is transfer member, and drive sprocket 1211 connects the 4th dynamic component 122.The preferred motor of 4th dynamic component 122 is (for the ease of difference, this motor is called the 4th motor), in embody rule, rotated by the 4th driven by motor drive sprocket 1211, driving chain 1213 can be made and the shaping dies 13 be fixed on driving chain 1213 rotates around drive sprocket 1211 and driven sprocket 1212, thus the paillon foil 3 compressed on it can be driven to carry out conveying movement by shaping dies 13.
Further, as shown in Figure 1, can be pressed on shaping dies 13 to make paillon foil 3 to make the movement of shaping dies 13 that paillon foil 3 can be driven to move, the present embodiment, in the first frame 11, be also provided with two location structures 103, and these two location structures 103 are located at porch and exit that paillon foil 3 passes in and out the first frame 11 respectively.Preferably, the present embodiment, two location structures 103 are the location-plate offering locating hole 1031, and the height of two locating holes 1031 equals or slightly larger than the thickness of paillon foil 3, like this, effectively can be limited the displacement of paillon foil 3 movement up and down by the setting of locating hole 1031, thus paillon foil 3 can be made to be pressed on shaping dies 13.Two location-plates can with the integrally formed setting of the first frame 11, also by welding or securing member be connected and fixed in the first frame 11.Location structure 103 adopts the location-plate of platy structure, can simplify planform and the design process of location structure 103.Of course, in embody rule, location structure 103 also can adopt two location running rollers set up and down, and the distance between two location rods wheels equals or slightly larger than the thickness of paillon foil 3.
Further, as shown in Figure 1, Figure 2 with shown in Fig. 8, the embodiment of the present invention additionally provides a kind of production equipment of corrugated foil 3, it comprise above-mentioned corrugated foil 3 building mortion and for paillon foil 3 being delivered to the pay-off 2 on shaping dies 13.Paillon foil 3 is delivered on press molding equipment 1 by special pay-off 2 by it, can be beneficial to the automaticity of raising equipment, and then reduces the working strength of operating personnel, and effectively improves the production efficiency of corrugated foil 3.Meanwhile, owing to which employs above-mentioned press molding equipment 1, therefore effectively can prevent the phenomenon that bounce-back occurs in corrugated foil 3 forming process, thus effectively ensure that the forming quality of corrugated foil 3, make the quality of corrugated foil 3 meet high-precision requirement.
Particularly, as shown in figure and Fig. 8, pay-off 2 comprises the second frame 21, is installed in the second frame 21 for driving paillon foil 3 to carry the driven roller wheels 22 of movement, being installed in the second frame 21 for driving the 5th dynamic component 23 that driven roller wheels 22 operate and the idler roller wheels 24 be installed on for tensioning paillon foil 3 in the second frame 21.Driven roller wheels 22 comprise active roll 221 and driven running roller 222, active roll 221 and driven running roller 222 are arranged in upper-lower position, between active roll 221 and driven running roller 222, there is gap and this gap just equals the thickness of paillon foil 3, like this, when paillon foil 3 is arranged in the gap between active roll 221 and driven running roller 222, active roll 221 and driven running roller 222 can form clamping action to paillon foil 3.Active roll 221 drives running by the 5th dynamic component 23, and driven running roller 222 is for being resisted against active roll 221 by paillon foil 3, so that it is mobile to drive paillon foil 3 to carry out conveying by the rotation of active roll 221.The preferred motor of 5th dynamic component 23 is (for the ease of difference, this motor is called the 5th motor), like this, active roll 221 can be effectively driven to rotate by the 5th motor, and pass through the rubbing action of active roll 221 and driven running roller 222 pairs of paillon foils 3, can effectively drive paillon foil 3 to carry out conveying mobile.The present embodiment, idler roller wheels 24 comprise four deflector rolls 241, and wherein having at least two deflector rolls 241 to lay respectively at above and below paillon foil 3, deflector roll 241 mainly to carry out compression paillon foil 3 by the displacement that moves up and down of restriction paillon foil 3, thus can reach the object of tensioning paillon foil 3.In embody rule, the magnitude setting of deflector roll 241 and setting position can be optimized design according to the setting position etc. of the planform of the second frame 21 and driven roller wheels 22.
Particularly, the present embodiment, the ripple struction of paillon foil 3 is half-space ripple struction, more specifically, the ripple struction of paillon foil 3 is half regular hexagon structure, forming pockets 131, shaping and punching part, tentatively formalize punch-out, pressurize setting punch-out correspond to half regular hexagon structure.Of course, in embody rule, the ripple struction of paillon foil 3 also can be other shapes, as semicircular structure, half elliptic structure, square structure, rectangle structure etc.
Preferably, 4th dynamic component 122 and the 5th dynamic component 23 all adopt stepper motor, stepper motor has the feature of smooth running, and rotate with step angle due to stepper motor, therefore it has the high feature of control accuracy, like this, be beneficial to the high accuracy improving paillon foil 3 conveying movement to control.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement or improvement etc., all should be included within protection scope of the present invention.
Claims (9)
1. the press molding equipment of a corrugated foil, it is characterized in that: comprise the first frame, to be installed in described first frame and there is the conveying mechanism of transfer member, be installed on described transfer member for driving the paillon foil conveying of fitting on it move and have the shaping dies of forming pockets, be located at above described shaping dies for described paillon foil being pressed in described forming pockets with the shaping and punching head making described paillon foil be shaped, be installed in described first frame for driving the first lifting assembly of described shaping and punching head lifting moving, be located at above described shaping dies for to be delivered to immediately below it and the described paillon foil be shaped carries out the pressurize shape keeping plate for sealing of pressurize setting and is installed in described first frame for driving the second lifting assembly of described pressurize shape keeping plate for sealing lifting moving, described pressurize shape keeping plate for sealing is located at the front of described shaping and punching head along the conveying moving direction of described paillon foil, described second lifting assembly comprise be fixedly connected with described pressurize shape keeping plate for sealing tooth bar, be equipped with for driving the gear of described gear rack elevating movement and for driving the second dynamic component of described pinion rotation with described tooth bar.
2. the press molding equipment of corrugated foil as claimed in claim 1, it is characterized in that: also comprise and first move horizontally assembly for what drive described first lifting assembly to carry out moving forward and backward along described paillon foil conveying moving direction, described first moves horizontally assembly comprises the first moving-member of being fixedly connected with described first lifting assembly and for driving described first moving-member along movable the first Power Component of described paillon foil conveying moving direction.
3. the press molding equipment of corrugated foil as claimed in claim 1 or 2, it is characterized in that: described first lifting assembly comprises the first screw mandrel, to be slidably mounted on described first screw mandrel for driving the first slide block of described shaping and punching head lifting moving, for the first drive mechanism of driving described first screw mandrel to rotate with for driving the first dynamic component of described first drive mechanism running, described shaping and punching head is fixedly connected with described first slide block.
4. the press molding equipment of corrugated foil as claimed in claim 1 or 2, it is characterized in that: also comprise and being located at for being pressed into by described paillon foil with the preliminary setting staking punch making described paillon foil tentatively formalize and be installed on the 3rd lifting assembly described first frame being used for driving described preliminary setting staking punch lifting moving in described forming pockets above described shaping dies, described shaping and punching head is located between described preliminary setting staking punch and described pressurize shape keeping plate for sealing along the conveying moving direction of described paillon foil.
5. the press molding equipment of corrugated foil as claimed in claim 4, it is characterized in that: also comprise for drive described 3rd lifting assembly along described paillon foil conveying moving direction movable second move horizontally assembly, described second moves horizontally assembly comprises the second moving-member of being fixedly connected with described 3rd lifting assembly and for driving described second moving-member along movable the second Power Component of described paillon foil conveying moving direction.
6. the press molding equipment of corrugated foil as claimed in claim 4, it is characterized in that: described 3rd lifting assembly comprises the second screw mandrel, to be slidably mounted on described second screw mandrel for driving the second slide block of described preliminary setting staking punch lifting moving, for the second drive mechanism of driving described second screw mandrel to rotate with for driving the 3rd dynamic component of described second drive mechanism running, described preliminary setting staking punch is fixedly connected with described second slide block.
7. the press molding equipment of corrugated foil as claimed in claim 1 or 2, it is characterized in that: described conveying mechanism comprises chain-drive mechanism and the 4th dynamic component for driving described chain-drive mechanism to operate, the driving chain that described chain-drive mechanism comprises drive sprocket, driven sprocket and is surrounded on drive sprocket and driven sprocket, described driving chain is described transfer member, and described drive sprocket connects described 4th dynamic component.
8. a production equipment for corrugated foil, is characterized in that: comprise corrugated foil as described in any one of claim 1 ~ 7 press molding equipment and for by as described in paillon foil be delivered to as described in pay-off on shaping dies.
9. the production equipment of corrugated foil as claimed in claim 8, is characterized in that: described pay-off comprises for driving described paillon foil to carry the driven roller wheels of movement, for the 5th dynamic component that drives described driven roller wheels to operate and the idler roller wheels for paillon foil described in tensioning.
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| CN201310493192.XA CN103537539B (en) | 2013-10-18 | 2013-10-18 | The press molding equipment of corrugated foil and the production equipment of corrugated foil |
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| CN201310493192.XA CN103537539B (en) | 2013-10-18 | 2013-10-18 | The press molding equipment of corrugated foil and the production equipment of corrugated foil |
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| CN103537539B true CN103537539B (en) | 2015-12-09 |
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| CN103990687B (en) * | 2014-05-15 | 2015-11-18 | 雍自威 | A kind of tinfoil automatic moulding machine |
| CN105033005B (en) * | 2015-08-13 | 2017-06-06 | 深圳市乾行达科技有限公司 | A kind of wavy metal paillon foil impact forming method and its punch-forming mold |
| CN107716669B (en) * | 2016-11-15 | 2019-11-15 | 扬州天源环保工程有限公司 | A kind of ripple board processing system |
| CN108941290A (en) * | 2018-08-30 | 2018-12-07 | 天津福斯达科技有限公司 | A kind of corrugation forming machine |
| CN110202037B (en) * | 2019-07-11 | 2020-11-06 | 青岛精良机械有限公司 | Stamping method |
| CN110369615B (en) * | 2019-07-26 | 2021-07-06 | 势加透博(成都)科技有限公司 | Metal corrugated foil stamping die |
| CN112060698B (en) * | 2020-08-12 | 2022-02-11 | 河南中智包装有限公司 | Corrugated board forming and conveying system |
| CN112588952B (en) * | 2020-11-17 | 2023-01-13 | 安徽力幕新材料科技有限公司 | Embossing equipment for lithium battery aluminum foil processing and working method thereof |
| CN114160667A (en) * | 2021-12-06 | 2022-03-11 | 宁波时代铝箔科技股份有限公司 | One-step forming production line for ultrathin aluminum foil |
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