Corrugated plating forming press
Technical field
The present invention relates to a kind of forming press, especially corrugated plating forming press.
Background technology
In engineering construction field, generally adopt corrugated plating as cladding panel.Corrugated plating is that dull and stereotyped compacting by forming press is formed.And existing forming press is little because reasons in structure exists machining sheet thickness range, the problem that working (machining) efficiency is low, affects economic benefit.
Summary of the invention
Little in order to solve existing forming press machining sheet thickness range, the problem that working (machining) efficiency is low.The invention provides a kind of corrugated plating forming press.It is large that this corrugated plating forming press has machining sheet thickness range, the feature that working (machining) efficiency is high.
Technical scheme of the present invention is: this corrugated plating forming press comprises that pressure roller rolls adjusting device, power transmission, upper pressure roller roll, lower compression roller rolls and support.Support is door shape, upper pressure roller rolls and rolls outer transverse direction with lower compression roller and all have cross section be lance tooth and be meshed, upper pressure roller rolls to roll with lower compression roller and is rotatably connected in support side by side, power transmission is fixed on support side and rolls to roll with lower compression roller with upper pressure roller and is connected, pressure roller rolls adjusting device and is fixed on pedestal upper end and rolls with upper pressure roller and be connected, and rolls on the support rolling rotation direction side with lower compression roller be rotatably connected to into panel assembly along upper pressure roller;
Described power transmission comprises motor and decelerator, the axle of motor is connected with reducer input shaft, reducer output shaft rolls shaft end gear by gear and lower compression roller and is meshed, lower compression roller rolls shaft end gear and rolls shaft end gear by idler gear with upper pressure roller and be meshed, lower compression roller rolls shaft end gear and is meshed with doubly-linked gear, inside doubly-linked gear, worm gear is meshed with worm screw, the worm screw other end is meshed with enterprising plate roller bearing head worm gear, and motor, decelerator, idler gear, doubly-linked gear, worm screw are connected on support;
Described pressure roller rolls adjusting device and comprises adjustment motor and regulate decelerator, upper pressure roller rolls two end axles bolster and is slidably connected in support slideway, diaxon bolster is axially connected with elevating screw, elevating screw top has been threaded connection adjustment worm gear, pedestal upper end is horizontally connected with adjusting rod, and adjusting rod is meshed with adjustment worm gear, and adjusting rod one end is connected with adjusting handle, the other end is connected with adjustment decelerator, regulates on decelerator and is connected with adjustment motor;
Described enter panel assembly comprise enterprising plate roll and under enter plate and roll, support side is fixed with horizontal support and lower horizontal support, be connected with enterprising plate by bearing block under upper horizontal support to roll, lower horizontal support is connected with down plate by bearing block roll, enterprising plate rolls by entering plate worm gear and entering plate worm screw and be connected with power transmission.
Motor in such scheme is variable-frequency motor; Support slideway is provided with displacement transducer and limit switch; Motor is regulated to be pulse servomotor.
The present invention has following beneficial effect: this corrugated plating forming press is owing to adopting support to be door shape, upper pressure roller rolls and rolls outer transverse direction with lower compression roller and all have cross section be lance tooth and be meshed, upper pressure roller rolls to roll with lower compression roller and is rotatably connected in support side by side, power transmission is fixed on support side and rolls to roll with lower compression roller with upper pressure roller and is connected, pressure roller rolls adjusting device and is fixed on pedestal upper end and rolls with upper pressure roller and be connected, and rolls on the support rolling rotation direction side with lower compression roller be rotatably connected to into panel assembly along upper pressure roller; Described power transmission comprises motor and decelerator, the axle of motor is connected with reducer input shaft, reducer output shaft rolls shaft end gear by gear and lower compression roller and is meshed, lower compression roller rolls shaft end gear and rolls shaft end gear by idler gear with upper pressure roller and be meshed, lower compression roller rolls shaft end gear and is meshed with doubly-linked gear, inside doubly-linked gear, worm gear is meshed with worm screw, the worm screw other end is meshed with enterprising plate roller bearing head worm gear, and motor, decelerator, idler gear, doubly-linked gear, worm screw are connected on support; Described pressure roller rolls adjusting device and comprises adjustment motor and regulate decelerator, upper pressure roller rolls two end axles bolster and is slidably connected in support slideway, diaxon bolster is axially connected with elevating screw, elevating screw top has been threaded connection adjustment worm gear, pedestal upper end is horizontally connected with adjusting rod, and adjusting rod is meshed with adjustment worm gear, and adjusting rod one end is connected with adjusting handle, the other end is connected with adjustment decelerator, regulates on decelerator and is connected with adjustment motor; Described have into panel assembly comprise enterprising plate roll and under enter plate and roll, support side is fixed with horizontal support and lower horizontal support, be connected with enterprising plate by bearing block under upper horizontal support to roll, lower horizontal support is connected with down plate by bearing block roll, enterprising plate rolls by entering plate worm gear and optimizing structure of entering that plate worm screw is connected with power transmission.And then improve working (machining) efficiency and precision, bring up to 20 meters by existing processing per minute 10 meters, expand machining sheet thickness range, expand 1-6 millimeter to by existing machining sheet thickness 1-2 millimeter.This corrugated plating forming press has machining sheet thickness range greatly thus, the feature that working (machining) efficiency is high.
accompanying drawing illustrates:
Accompanying drawing 1 is structural representation of the present invention;
Accompanying drawing 2 is Fig. 1 left views;
Accompanying drawing 3 is Fig. 1 left views;
Accompanying drawing 4 be in Fig. 3 A-A to profile;
Accompanying drawing 5 be in Fig. 4 B-B to profile.
1-support in figure, 2-lower compression roller rolls, and the upper pressure roller of 3-rolls, 4-motor, 5-decelerator, 6-lower compression roller rolls shaft end gear, 7-idler gear, the upper pressure roller of 8-rolls shaft end gear, 9-doubly-linked gear, 11-regulates motor, 12-regulates decelerator, 14-elevating screw, 15-adjusting rod, the enterprising plate of 16-rolls, and enters plate and roll under 17-.
detailed description of the invention:
Below in conjunction with accompanying drawing, the invention will be further described:
Shown in accompanying drawing, this corrugated plating forming press comprises that pressure roller rolls adjusting device, power transmission, upper pressure roller roll 3, lower compression roller rolls 2 and support 1.Support 1 is door shape, upper pressure roller roll 3 and lower compression roller roll 2 and outer laterally all have cross section be lance tooth and be meshed, upper pressure roller rolls 3 and rolls 2 be rotatably connected in support 1 side by side with lower compression roller, power transmission is fixed on support 1 side and rolls 3 with upper pressure roller and rolls 2 with lower compression roller and be connected, pressure roller rolls adjusting device and is fixed on support 1 upper end and rolls 3 with upper pressure roller and be connected, and rolls on 3 supports 1 rolling 2 rotation direction sides with lower compression roller be rotatably connected to into panel assembly along upper pressure roller.
Described power transmission comprises motor 4 and decelerator 5, the axle of motor 4 is connected with decelerator 5 power shaft, motor 4 is variable-frequency motor, decelerator 5 output shaft rolls shaft end gear 6 by gear and lower compression roller and is meshed, lower compression roller rolls shaft end gear 6 and rolls shaft end gear 8 by idler gear 7 and upper pressure roller and be meshed, lower compression roller rolls shaft end gear 6 and is meshed with doubly-linked gear 9, doubly-linked gear 9 is exactly outside is be worm gear inside spur gear, namely spur gear and worm gear are connected as a single entity, inside doubly-linked gear 9, worm gear is meshed with worm screw, the worm screw other end is meshed with enterprising plate roller bearing head worm gear, motor 4, decelerator 5, idler gear 7, doubly-linked gear 9, worm screw is connected on support 1.
Described pressure roller rolls adjusting device and comprises adjustment motor 11 and regulate decelerator 12, upper pressure roller rolls 3 two end axles bolsters and is slidably connected in support 1 slideway, support 1 slideway is provided with displacement transducer and limit switch, diaxon bolster is axially connected with elevating screw 14, diaxon bolster is driven to move up and down by elevating screw 14, elevating screw 14 top has been threaded connection adjustment worm gear, support 1 upper end is horizontally connected with adjusting rod 15, adjusting rod 15 is meshed with adjustment worm gear, adjustment worm gear wheel is driven by adjusting rod 15, worm gear is regulated to drive elevating screw 14 to move up and down by screw thread, adjusting rod 15 one end is connected with adjusting handle, the other end is connected with and regulates decelerator 12, regulate on decelerator 12 and be connected with adjustment motor 11, motor 11 is regulated to be pulse servomotor, adjusting rod 15 is driven to rotate by adjustment motor 11 or by adjusting handle.
Described enter panel assembly comprise enterprising plate roll 16 and under enter plate and roll 17, support 1 side is fixed with horizontal support and lower horizontal support, be connected with enterprising plate by bearing block under upper horizontal support and roll 16, lower horizontal support is connected with down plate by bearing block and rolls 17, enterprising plate roll 16 pass through into plate worm gear with enter plate worm screw and be connected with power transmission, pass through into plate worm gear by power transmission and enter plate worm screw and drive enterprising plate to roll 16 rotations, enterprising plate roll 16 rotations drive plates upwards pressure roller roll 3 and lower compression roller roll 2 between enter plate.
During actual use:
First, adjusting rod 15 is driven to rotate by the adjustment motor 11 of this corrugated plating forming press or by adjusting handle, adjusting rod 15 drives and regulates worm gear wheel, worm gear is regulated to drive elevating screw 14 to move up and down by screw thread, according to sheet metal thickness regulate upper pressure roller roll 3 and lower compression roller roll 2 between gap, regulate sheet metal thickness 1-6 millimeter.Then actuating motor 4, motor 4 is by decelerator 5, doubly-linked gear 9 and worm screw drive enterprising plate roller bearing head worm gear wheel, enterprising plate roller bearing head worm gear wheel drives enterprising plate to roll 16 rotations, enterprising plate roll 16 sheet material advanced upper pressure roller roll 3 and lower compression roller roll between 2, simultaneously, motor 4 is by decelerator 5, idler gear 7 drive upper pressure roller roll 3 and lower compression roller roll 2 rotations, upper pressure roller roll 3 and lower compression roller roll 2 rotate through pressure roller roll 3 and the tooth that rolls outside 2 of lower compression roller sheet material is squeezed into corrugated, thus flat board is realized to be processed into corrugated plating, working (machining) efficiency reaches more than 20 meters per minute.