CN101607283A - Small-sized automatic undulator and processing method - Google Patents
Small-sized automatic undulator and processing method Download PDFInfo
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- CN101607283A CN101607283A CNA2009100410240A CN200910041024A CN101607283A CN 101607283 A CN101607283 A CN 101607283A CN A2009100410240 A CNA2009100410240 A CN A2009100410240A CN 200910041024 A CN200910041024 A CN 200910041024A CN 101607283 A CN101607283 A CN 101607283A
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Abstract
The invention provides a kind of small-sized automatic undulator and processing method of reasonable, easy to use advantage, in order to enhance productivity, it should be as long as raw material are put in, and the finished product that comes out just can satisfy use or drawing requirement.Ripple forming punching press feed arrangement of the present invention is provided with feed appliance, the meshing gear propulsion plant of the ripple that ripple forming punching press feed arrangement is connected with later, the two-sided four sword cutting knife ripple bar cutting devices that the meshing gear propulsion plant of ripple is connected with later.The present invention possesses three combination functions: punching corrugated moulding adds the compression typing of the ripple pitch of waves and adds the ripple bar and block by setting wave number, and efficient significantly improves, the originally work finished of three people, and a present people can finish.
Description
Technical field
The present invention relates to a kind of processing equipment field, particularly relate to a kind of machine and processing method that micro metal ripple bar is made that be used for.
Background technology
" ripple " that this paper refers to, be with metal tape as raw material, be processed into the above waveform bar (the waveform bar on non-pinnacle) of a wave mode, also claim " ripple bar ".The ripple bar is widely used in the device that needs ripple struction, is many with heat abstractor especially.The technology of this type of ripple bar of traditional mode of production, need to divide three operations just can finish: pitch of waves compression--is blocked--in punch forming by wave number.Three operations are used different machinery respectively, need to arrange three workman's operations.Along with ripple bar demand constantly increases, the traditional processing technology pattern can not meet the demands, and it shows as: be subjected to the mould influence of wearing and tearing easily, punch forming efficient is not high; The compression of the ripple pitch of waves is skidded and quick abrasion easily owing to use the plastic friction wheel, influences efficient and production cost height; It is to rely on by hand to be inserted in fixedly number of teeth tooth bar that the ripple bar blocks operation by wave number, thrusts at tail end, and these all can influence efficient.Change this state, seek method new, the advanced person and become the only way.We will seek a kind of machinery, it should be as long as raw material are put in, and the finished product that comes out just can satisfy use or drawing requirement, and production efficiency will be apparently higher than tradition machinery, by understanding and the relevant documents and materials of searching, fail to find our desirable engineering goods to market.
Summary of the invention
Problem at the prior art existence, the objective of the invention is to overcome above-mentioned the deficiencies in the prior art part, a kind of small-sized automatic undulator and processing method of advantage simple and reasonable for structure, easy to use are provided, its novel structure, simple and practical, be convenient to produce, in order to enhance productivity, it is as long as raw material are put in, and the finished product that comes out just can satisfy use or drawing requirement.
For reaching above-mentioned purpose, small-sized automatic undulator of the present invention, adopt following technical scheme:
A kind of small-sized automatic undulator, ripple forming punching press feed arrangement is provided with feed appliance, feed appliance the place ahead is provided with mold and punching head, be provided with the ripple forming stamping cavity die below the mold and punching head, the meshing gear propulsion plant of the ripple that the ripple forming stamping cavity die is connected with later, the meshing gear propulsion plant of ripple is provided with guide groove, be provided with the meshing gear of ripple in the middle of the guide groove, the meshing gear of ripple back upper place is provided with the adjustable pressure pressing plate, the two-sided four sword cutting knife ripple bar cutting devices that the meshing gear propulsion plant of ripple is connected with later, two-sided four sword cutting knife ripple bar cutting devices are provided with two-sided four sword cutting knifes, have introducing port on the two-sided four sword cutting knifes, the every face of two-sided four sword cutting knifes is provided with double cutting edge, is provided with sensor, the sensor linkage counter between meshing gear of ripple and the two-sided four sword cutting knifes.
For reaching above-mentioned purpose, the processing method of small-sized automatic undulator of the present invention comprises the steps:
1., raw-material metal tape material enters Stamping Area by feed appliance on the ripple forming punching press feed arrangement, the raw material that before each waveform punch forming a Waveform shaping needed are delivered to above the ripple forming stamping cavity die of punch die symmetrically, mold and punching head is the ripple workpiece to the raw material punch forming, and raw material and mold and punching head do not have frictional force substantially during punch forming;
2., the guide groove of the ripple workpiece bar after the moulding on the meshing gear propulsion plant of ripple enters pitch of waves compressional zone, meshing gear of ripple and the engagement of ripple workpiece, the ripple workpiece travels forward under the meshing gear progradation of ripple power, this moment, the adjustable pressure pressing plate applied frictional force to ripple workpiece bar, the adjustable pressure pressing plate can be controlled the compression degree of the ripple workpiece pitch of waves, the ripple workpiece is advanced be subjected to resistance, form and the meshing gear direction of advance of ripple opposite effect power, ripple workpiece bar pitch of waves under active force is compressed;
3., ripple workpiece bar enters two-sided four sword cutting knife ripple bar cutting devices then, the two-sided four sword cutting knifes of two-sided four sword cutting knife ripple bar cutting devices insert space between two waveforms by the side of ripple workpiece bar, the ripple bar blocks by setting wave number, be to set the triggering of blocking action by the sensor sum counter, two-sided four sword cutting knifes have the importing positioning action concurrently, two-sided four sword cutting knifes cut off ripple workpiece bar from inside to outside, two-sided four sword cutting knifes are designed to two-sided four swords, the cutting of employing twolip, remove the wave crest clout of ripple workpiece bar, the wave mode cross section that two-sided four sword cutting knife cutting tools insert ripple workpiece bar from the side, because the introducing port of two-sided four sword cutting knifes has the importing positioning action concurrently, make ripple workpiece bar under the cutting of double cutting edge, blocked from inside to outside.
Can not string together traditional operation simply technically, because can not raise the efficiency like this; Overcome the deficiency of traditional handicraft, need readjust operation, operation is connected more help automated production; Simultaneously the per pass operation is conceived again.The present invention adopts human oriented design, and is simple to operate, flexible and convenient to use, and this machine will possess three combination functions: punching corrugated moulding+ripple pitch of waves compression typing+ripple bar blocks by setting wave number; It is as long as raw material are put in, and the finished product that comes out just can satisfy and uses or the drawing requirement, and production efficiency will be apparently higher than traditional mechanical, the originally work finished of three people, and a present people can finish.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention;
Fig. 2 is the schematic diagram of embodiment of the invention ripple forming punching press charging stroke;
Fig. 3 is the schematic diagram that the meshing gear of embodiment of the invention ripple advances;
Fig. 4 is the structural representation of the two-sided four sword cutting knifes part of the embodiment of the invention;
Fig. 5 is the schematic diagram that the two-sided four sword cutting knifes of the embodiment of the invention block the ripple bar.
The specific embodiment
For further understanding feature of the present invention, technological means and the specific purposes that reached, function, resolve the advantages and spirit of the present invention, by detailed description of the present invention being further understood below in conjunction with the accompanying drawing and the specific embodiment.
Dependency structure of the present invention mainly comprises following parts (or device): raw material 1, feed appliance 2, mold and punching head 3, adjustable pressure pressing plate 4, sensor 5, ripple workpiece 6, two-sided four sword cutting knifes 7, blade 8, introducing port 9, wave crest clout 10, the meshing gear 11 of ripple, counter 12.
A kind of small-sized automatic undulator of the present invention, ripple forming punching press feed arrangement is provided with feed appliance 2, feed appliance 2 the place aheads are provided with mold and punching head 3, be provided with the ripple forming stamping cavity die below the mold and punching head 3, raw material 1 are delivered on the position of center line ripple forming stamping cavity die of punch die symmetrically, feed appliance 2 is sent into Stamping Area to raw material 1,3 pairs of raw material 1 punch formings of mold and punching head are ripple workpiece 6, ripple forming stamping cavity die back is provided with the meshing gear propulsion plant of ripple, the meshing gear propulsion plant of ripple is provided with guide groove, be provided with the meshing gear 11 of ripple in the middle of the guide groove, the meshing gear of ripple 11 back upper places are provided with adjustable pressure pressing plate 4,6 of ripple workpiece after the moulding enter pitch of waves compressional zone through guide groove, ripple workpiece 6 travels forward under the meshing gear 11 progradation power of ripple, 4 pairs of ripple workpiece 6 of adjustable pressure pressing plate apply frictional force, the ripple pitch of waves that the meshing gear 11 of ripple combines ripple workpiece 6 with adjustable pressure pressing plate 4 compresses, the two-sided four sword cutting knife ripple bar cutting devices that the meshing gear propulsion plant of ripple is connected with later, be provided with sensor 5 between meshing gear 11 of ripple and the two-sided four sword cutting knifes 7, sensor 5 linkage counters 12.Two-sided four sword cutting knife ripple bar cutting devices are provided with two-sided four sword cutting knifes 7, have introducing port 9 on the two-sided four sword cutting knifes 7, two-sided four sword cutting knifes, 7 every faces are provided with double cutting edge 8, two-sided four sword cutting knifes 7 insert space between two waveforms by the side of 6 of ripple workpiece, two-sided four sword cutting knifes 7 block 6 of ripple workpiece from inside to outside by setting wave number, two-sided four sword cutting knifes 7 cut out the wave crest clout 10 of 6 of ripple workpiece (being smear metal) simultaneously.
The processing method of a kind of small-sized automatic undulator of the present invention comprises the steps:
1., the metal tape material of raw material 1 enters Stamping Area by feed appliance 2 on the ripple forming punching press feed arrangement, the raw material 1 that before each waveform punch forming a Waveform shaping needed are delivered to above the ripple forming stamping cavity die of punch die symmetrically, 3 pairs of raw material 1 punch formings of mold and punching head are ripple workpiece 6, and raw material 1 do not have frictional force substantially with mold and punching head 3 during punch forming;
2., 6 guide grooves on the meshing gear propulsion plant of ripple of the ripple workpiece after the moulding enter pitch of waves compressional zone, meshing gear 11 of ripple and 6 engagements of ripple workpiece, ripple workpiece 6 travels forward under the meshing gear 11 progradation power of ripple, 6 of 4 pairs of ripple workpiece of adjustable pressure pressing plate this moment apply frictional force, adjustable pressure pressing plate 4 can be controlled the compression degree of ripple workpiece 6 pitch of waves, ripple workpiece 6 is advanced be subjected to resistance, form and the meshing gear 11 direction of propulsion opposite effect power of ripple, 6 of the ripple workpiece pitch of waves under active force is compressed;
3., 6 of ripple workpiece enter two-sided four sword cutting knife ripple bar cutting devices then, the two-sided four sword cutting knifes 7 of two-sided four sword cutting knife ripple bar cutting devices insert space between two waveforms by the side of 6 of ripple workpiece, the ripple bar blocks by setting wave number, be to set the triggering of blocking action by sensor 5 sum counters 12, two-sided four sword cutting knifes 7 have the importing positioning action concurrently, two-sided four sword cutting knifes 7 are from inside to outside 6 cut-outs of ripple workpiece, two-sided four sword cutting knifes 7 are designed to two-sided four swords, the employing twolip cuts, and removes the wave crest clout 10 (being smear metal) of 6 of ripple workpiece; The wave mode cross section that two-sided four sword cutting knifes, 7 cutting tools insert 6 of ripple workpiece from the side because the introducing port 9 of two-sided four sword cutting knifes 7 has the importing positioning action concurrently, makes 6 of ripple workpiece under the cutting of double cutting edge 8, is blocked from inside to outside.
During concrete enforcement, the present invention can be decomposed into:
Punching corrugated formative stage: simplify mould structure, change the feeding form, material and mold and punching head 3 do not have frictional force substantially when making punch forming.Promptly the raw material 1 that before each waveform punch forming a Waveform shaping needed are delivered to the position of center line of punch die symmetrically, can accelerate the punching press frequency like this, reduce die wear, reach the purpose of raising the efficiency.
Ripple pitch of waves compression stage: change tradition and use plastic friction wheel drive form, use meshing gear 11 propulsion methods of ripple.It is characterized in that meshing gear 11 of ripple and 6 engagements of ripple workpiece, and promote 6 motions of ripple workpiece, overcome the former defective of easily skidding and wearing and tearing.
The ripple bar is by setting the wave number cutoff phase: the ripple bar blocks by setting wave number, is to set the triggering of blocking action by sensor 5 sum counters 12.Method for cutting is designed to twolip cutting and cuts material, and two-sided four sword cutting knifes 7 insert space between two waveforms by the side of 6 of ripple workpiece, from inside to outside 6 cut-outs of ripple workpiece.Two-sided four sword cutting knifes 7 are designed to two-sided four swords, and its effect is the twolip cutting, removes wave crest clout 10 (being smear metal); The effect of two sides blade 8 is no matter off-position is upward ripple or ripple down, can both block.Two-sided four sword cutting knifes 7 have introducing port 9, so that insert ripple workpiece 6 smoothly.
Solved the problem of each operation restriction efficient, just made the combination function automated production become possibility.The function combined method: punching corrugated moulding+ripple pitch of waves compression+ripple bar blocks by setting wave number.
Embodiment: the metal tape material enters Stamping Area by feed appliance 2, forms corrugated by the punch die punching press;
6 of ripple workpiece after the moulding enter pitch of waves compressional zone through guide groove, travel forward under ripple meshing gear 11 progradation power.Utilize 6 of 4 pairs of ripple workpiece of adjustable pressure pressing plate to apply frictional force, ripple workpiece 6 is advanced be subjected to resistance, form and ripple meshing gear 11 direction of propulsion opposite effect power, 6 of the ripple workpiece pitch of waves under active force is compressed, and regulates the compression degree that platen pressure 4 can be controlled ripple workpiece 6 pitch of waves;
6 of ripple workpiece enter through guide groove and block the district, sensor 5 senders block action to counter 12 by the preset value triggering, and two-sided four sword cutting knifes 7 insert the wave mode cross section of 6 of ripple workpiece from the side, because cutlery has the importing positioning action concurrently, and 6 of ripple workpiece are blocked from inside to outside.
Compare with the traditional handicraft method:
| Operation processing | Punching corrugated moulding | The compression of the ripple pitch of waves | The ripple bar blocks by setting wave number | Workpiece quantity after the statistics completion | |
| Traditional handicraft | Step by step | Traditional moulds | The plastic friction wheel drive | Be inserted in fixedly number of teeth tooth bar, thrust at tail end | Manually count |
| Automatic undulator | Combination | Efficient mould | The ripple meshing gear advances | The counting device preset value triggers the twolip cutting and cuts material | Counters count |
Effect: efficient significantly improves, the originally work finished of three people, and a present people can finish.
Above illustrated embodiment is only with for conveniently illustrating the present invention, only for the present invention's preferred embodiment, be not that the present invention is implemented any pro forma restriction, have in the technical field under any and know the knowledgeable usually, if in the scope that does not break away from technical characterictic that the present invention carries, utilize disclosed technology contents to make the impartial equivalent embodiment that changes or modify of local change, and do not break away from technical characterictic content of the present invention, all still belong in the covering scope of the technology of the present invention feature.
Claims (4)
1, a kind of small-sized automatic undulator, it is characterized in that: ripple forming punching press feed arrangement is provided with feed appliance (2), feed appliance (2) the place ahead is provided with mold and punching head (3), mold and punching head is provided with the ripple forming stamping cavity die below (3), the meshing gear propulsion plant of the ripple that the ripple forming stamping cavity die is provided with later, the meshing gear propulsion plant of ripple is provided with guide groove, be provided with the meshing gear of ripple (11) in the middle of the guide groove, the meshing gear of ripple (11) back upper place is provided with adjustable pressure pressing plate (4), the two-sided four sword cutting knife ripple bar cutting devices that the meshing gear propulsion plant of ripple is connected with later, two-sided four sword cutting knife ripple bar cutting devices are provided with two-sided four sword cutting knifes (7).
2, small-sized automatic undulator according to claim 1 is characterized in that: be provided with sensor (5), sensor (5) linkage counter (12) between meshing gear of described ripple (11) and the two-sided four sword cutting knifes (7).
3, small-sized automatic undulator according to claim 1 is characterized in that: have introducing port (9) on the described two-sided four sword cutting knifes (7), the every face of two-sided four sword cutting knifes (7) is provided with double cutting edge (8).
4, a kind of processing method of small-sized automatic undulator is characterized in that, comprises the steps:
1., the metal tape material of raw material (1) enters Stamping Area by feed appliance (2) on the ripple forming punching press feed arrangement, the raw material (1) that before each waveform punch forming a Waveform shaping needed are delivered to above the ripple forming stamping cavity die of punch die symmetrically, and punch forming is ripple workpiece (6) to mold and punching head (3) to raw material (1);
2., the guide groove of ripple workpiece (6) bar on the meshing gear propulsion plant of ripple after the moulding enters pitch of waves compressional zone, meshing gear of ripple (11) and ripple workpiece (6) engagement, ripple workpiece (6) travels forward under the meshing gear of ripple (11) progradation power, adjustable pressure pressing plate this moment (4) applies frictional force to ripple workpiece (6) bar, adjustable pressure pressing plate (4) can be controlled the compression degree of ripple workpiece (6) pitch of waves, ripple workpiece (6) is advanced be subjected to resistance, form and the meshing gear of ripple (11) direction of propulsion opposite effect power, ripple workpiece (6) bar pitch of waves under active force is compressed;
3., ripple workpiece (6) bar enters two-sided four sword cutting knife ripple bar cutting devices then, be provided with sensor (5) between meshing gear of ripple (11) and the two-sided four sword cutting knifes (7), sensor (5) linkage counter (12), the two-sided four sword cutting knifes (7) of two-sided four sword cutting knife ripple bar cutting devices insert space between two waveforms by the side of ripple workpiece (6) bar, the ripple bar blocks by setting wave number, be to set the triggering of blocking action by sensor (5) sum counter (12), two-sided four sword cutting knifes (7) have the importing positioning action concurrently, two-sided four sword cutting knifes (7) cut off ripple workpiece (6) bar from inside to outside, two-sided four sword cutting knifes (7) are designed to two-sided four swords, the cutting of employing twolip, remove the wave crest clout (10) of ripple workpiece (6) bar, the wave mode cross section that two-sided four sword cutting knifes (7) insert ripple workpiece (6) bar when cutting from the side, because the introducing port (9) of two-sided four sword cutting knifes (7) has the importing positioning action concurrently, make ripple workpiece (6) bar under the cutting of double cutting edge (8), blocked from inside to outside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2009100410240A CN101607283A (en) | 2009-07-10 | 2009-07-10 | Small-sized automatic undulator and processing method |
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| Application Number | Priority Date | Filing Date | Title |
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| CNA2009100410240A CN101607283A (en) | 2009-07-10 | 2009-07-10 | Small-sized automatic undulator and processing method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103537539A (en) * | 2013-10-18 | 2014-01-29 | 中国科学院深圳先进技术研究院 | Stamping device of corrugated foils and production device of corrugated foils |
| CN103722100A (en) * | 2013-12-20 | 2014-04-16 | 芜湖常瑞汽车部件有限公司 | PLC (programmable logic controller) control type automotive metal sheet machining punch |
| CN109127824A (en) * | 2017-06-27 | 2019-01-04 | 南京航空航天大学 | A kind of elevator thick rack gear gradual press molding equipment automatically |
| CN112024702A (en) * | 2020-08-21 | 2020-12-04 | 青岛理工大学 | Mechanical equipment for punching plates |
-
2009
- 2009-07-10 CN CNA2009100410240A patent/CN101607283A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103537539A (en) * | 2013-10-18 | 2014-01-29 | 中国科学院深圳先进技术研究院 | Stamping device of corrugated foils and production device of corrugated foils |
| CN103537539B (en) * | 2013-10-18 | 2015-12-09 | 中国科学院深圳先进技术研究院 | The press molding equipment of corrugated foil and the production equipment of corrugated foil |
| CN103722100A (en) * | 2013-12-20 | 2014-04-16 | 芜湖常瑞汽车部件有限公司 | PLC (programmable logic controller) control type automotive metal sheet machining punch |
| CN109127824A (en) * | 2017-06-27 | 2019-01-04 | 南京航空航天大学 | A kind of elevator thick rack gear gradual press molding equipment automatically |
| CN112024702A (en) * | 2020-08-21 | 2020-12-04 | 青岛理工大学 | Mechanical equipment for punching plates |
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Open date: 20091223 |