CN103522585A - Automatic blank forming processing system - Google Patents
Automatic blank forming processing system Download PDFInfo
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- CN103522585A CN103522585A CN201310455198.8A CN201310455198A CN103522585A CN 103522585 A CN103522585 A CN 103522585A CN 201310455198 A CN201310455198 A CN 201310455198A CN 103522585 A CN103522585 A CN 103522585A
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Abstract
The invention belongs to the technical field of automated machines and particularly relates to an automatic blank forming processing system which solves the technical problems that production efficiency is low and the like in the prior art. The automatic blank forming processing system includes a forming press; one side of the forming press is provided with automatic feeding equipment which is used for adding blanks to the forming press and can recycle the blanks from the forming press, and the other side of the forming press is provided with automatic blank taking equipment which comprises a machine frame; the machine frame is provided with a mechanical arm which can take and release the blanks; a translational driving mechanism which can drive the mechanical arm to reciprocate in the horizontal direction is arranged between the mechanical arm and the machine frame; the machine frame is further provided with a blank conveying mechanism located below the mechanical arm; a lifting driving mechanism is arranged between the blank conveying mechanism and the machine frame and can drive the blank conveying mechanism to ascend and descend in the vertical direction, so that the blanks released by the mechanical arm are placed and stacked on the blank conveying mechanism. The automatic blank forming processing system has the advantage of being high in automation degree.
Description
Technical field
The invention belongs to automated machine technical field, especially relate to a kind of blank automatic moulding system of processing.
Background technology
In mechanical manufacturing field, in order to enhance productivity, for this reason, mostly current a lot of enterprises are generally independent research or adopt mechanical automation equipment to carry out production operation, it has not only improved production efficiency, and can also improve the utilization rate of material, for example, in the plant equipment of magnetic material industry, mostly magnetic material is generally to carry out moulding by press, on press, be provided with quiet mould and dynamic model, then by artificial material feeding mode, blank is injected in the compacting die cavity of quiet mould, Artificial Control mode drives dynamic model to press on quiet mould, thereby make the blank of product, finally when getting base, by manually getting base mode, carry out operation, blank manually carries out stacking blank after taking out, this scheme not only production efficiency and automaticity low, and labour intensity is stronger, has very large potential safety hazard.In order to enhance productivity and automation control, for this reason, people have carried out long-term exploration, have proposed various solutions.
For example, Chinese patent literature discloses a kind of magnetic material wet forming hydraulic press and has inhaled discharging device [application number: 200920159965.X], comprise top board, pillar, material cylinder, mould and charging basket, described top board is fixed on material cylinder top by pillar, between the piston of described material cylinder and top board, be connected with center oil cylinder, the lower surface of described material cylinder has charging aperture and the discharging opening that connects charging basket, mould side by side, between described material cylinder charging aperture, discharging opening and charging basket, mould, is connected with material valve.In addition, Chinese patent literature also discloses a kind of material injecting device [application number: 200820214647.4] of hydraulic machine for magnetic material, consists of interior agitating device in described barrel barrel, agitating device, material pouring cylinder; Described material pouring cylinder is connected with barrel; On material pouring cylinder, be provided with the auto-compensation adjusting device of shot; Auto-compensation adjusting device is for being respectively provided with a piston cylinder in the both sides of material pouring cylinder; The piston rod of described piston rod and material pouring cylinder is all fixedly connected with slide block, and described slide block is also connected with adjusting device.
Above-mentioned scheme has been improved prior art to a certain extent, but, also at least there is following defect in above-mentioned scheme: designs unreasonable, blank cannot be realized automatic piling, automaticity is low, not only reduced production efficiency, and labour intensity is higher, virtually increased production cost, in addition, above-mentioned scheme its cannot the unnecessary blank of the automatic recovery, if in time blank is not processed, blank there will be the phenomenon of sclerosis, thereby has extended the time of secondary operations, cannot meet the production requirement of enterprise.
Summary of the invention
The object of the invention is for the problems referred to above, provide a kind of automaticity high and can the automatic recovery the blank automatic moulding system of processing of blank.
For achieving the above object, the present invention has adopted following technical proposal: this blank automatic moulding system of processing comprises moulding press, it is characterized in that, one side of described moulding press is provided with for adding blank to moulding press and can retrieving the automatic-feeding equipment of self-forming press blank, opposite side is provided with automatic blank fetching equipment, this automatic blank fetching equipment comprises frame, in frame, be provided with the manipulator that can obtain blank and discharge blank, between described manipulator and frame, be provided with the translational drive mechanism can driving device hand moving back and forth in the horizontal direction, described frame is provided with the blank transmission mechanism that is positioned at manipulator below, thereby be provided with between described blank transmission mechanism and frame, can drive blank transmission mechanism to make the blank being discharged by manipulator place and be stacked in the lift drive mechanism on blank transmission mechanism in vertical direction lifting.
Obviously, the application's design is more reasonable, by translational drive mechanism, make manipulator side shifting outside frame in the horizontal direction, then by manipulator, obtain blank, again by translational drive mechanism make manipulator in the horizontal direction to machine frame movement until manipulator be positioned at blank transmission mechanism one end directly over, thereby control manipulator discharge blank make blank without height fall be placed on blank transmission mechanism, then the above-mentioned action of repeating step, by lift drive mechanism, drive the height of a blank of blank transmission mechanism decline simultaneously, thereby in the time of directly over manipulator moves to the blank of newly obtaining the blank being placed on blank transmission mechanism, discharge blank make the blank newly obtained without height fall be placed on the blank being placed on blank transmission mechanism, thereby so circulate some layers of blank of stacking on blank transmission mechanism, after blank stacking completes, blank transmission mechanism drives the blank after stacking to move, thereby blank stacking slot milling on blank transmission mechanism being once, lift drive mechanism drives the rising of blank transmission mechanism to reset simultaneously, secondly, the blank that automatic-feeding equipment the automatic recovery is unnecessary, can prevent that blank from occurring that thereby sclerosis extends the secondary agitation time of blank, above-mentioned structure has not only improved production efficiency and automaticity, also reduced labour intensity, virtually reduced the production cost of enterprise, also met very much the production requirement of enterprise simultaneously simultaneously.
In above-mentioned blank automatic moulding system of processing, described blank transmission mechanism comprises crane, on crane, be provided with the transport tape assembly for delivery of blank, described crane is provided with and is connected with transport tape assembly and can drives transport tape assembly to realize the intermittent drive device of intermitten.Transport tape assembly comprises crawler rack, is arranged with crawler belt on crawler rack, in actual production, can be on crawler belt placement tray, blank is stacked in pallet, can enhance productivity like this; In addition, the intermittent drive device here comprises intermittently motor, intermittently between motor and crawler belt, by drive mechanism, is connected, and drive mechanism can be gear drive, can be to be also with transmission.
In above-mentioned blank automatic moulding system of processing, described lift drive mechanism comprises the some screw rods that are fixed on crane and is installed in rotation on the some swivel nuts in frame, described screw rod arranges and is threaded with swivel nut is corresponding one by one, on each swivel nut, be fixed with respectively sprocket wheel, each sprocket wheel all meshes with annular driving chain, and described driving chain is connected with driving the lifting drive of driving chain action.Further, this lifting drive comprises lifting motor, drive sprocket with driving chain engagement is installed on the output shaft of lifting motor, thereby lifting motor drives drive sprocket to rotate makes driving chain action, in addition, stability during for safety action is provided with the tightener sprocket of at least one and driving chain engagement on crane.
In above-mentioned blank automatic moulding system of processing, described manipulator comprises fixed support, below fixed support, be provided with for the sucker stand of vacuum cup is installed, on fixed support, be provided with and can drive sucker stand at the sucker lifting drive of vertical direction lifting; Described fixed support is connected with translational drive mechanism, and described translational drive mechanism is one-level translation mechanism or multistage translation mechanism.Can be according to actual production requirement, formulate or control, sucker lifting drive comprises at least one sucker hoist cylinder, thereby the piston rod of sucker hoist cylinder is connected with sucker stand, driving sucker stand, in vertical direction lifting, can be convenient to get base like this.
In above-mentioned blank automatic moulding system of processing, described translational drive mechanism comprises the horizontal slide rail being arranged in frame and is arranged on the slide on horizontal slide rail, between described frame and slide, be provided with first drive unit that can drive slide to slide along horizontal slide rail, between described slide and fixed support, be provided with guide frame, between slide and fixed support, be provided with and can drive fixed support with respect to the second drive unit of slide translation.
Guide frame comprises at least one guide post being arranged on slide, is provided with and described guide post fairlead one to one on fixed support, and guide post inserts in described fairlead, the stability in the time of can guaranteeing work like this.In this structure, can be the first drive unit single movement, can be also the second drive unit single movement, can also be that the first drive unit and the second drive unit move simultaneously; Secondly, first drive unit here comprises at least one first oil cylinder, and the piston rod of the first oil cylinder is connected with slide, and second drive unit here comprises at least one second oil cylinder, and the piston rod of the second oil cylinder is connected with fixed support.
In above-mentioned blank automatic moulding system of processing, described automatic-feeding equipment comprises support body, on support body, be provided with horizontally disposed guide rail, described guide rail one end extends between the upper die component and lower membrane module of moulding press, described guide rail is provided with material injecting mechanism, this material injecting mechanism is connected with the horizontal drive mechanism that can drive material injecting mechanism to move back and forth along guide rail, on described material injecting mechanism, be connected with feeding machanism, described feeding machanism is provided with the material return mechanism of the blank that can retrieve self-forming press.This structure can be struck off unnecessary blank after membrane module material loading by the automatic recovery instantly, can prevent in time blank sclerosis, and practicality is very strong, can not only the unnecessary blank of the automatic recovery, but also reduced production cost, really reach the object of energy-conservation and reasonable utilization.
In above-mentioned blank automatic moulding system of processing, described feeding machanism comprises agitator and material feeding pump, on material feeding pump, be connected with Hydraulic Station, between described agitator and material feeding pump, by the first pipeline, be connected, between described material injecting mechanism and material feeding pump, by the second pipeline, be connected; Described material return mechanism comprises the feed back passage being obliquely installed, and the upper end of this feed back passage is not higher than lower membrane module upper surface, and lower end is communicated with agitator.First pipeline here and the second pipeline be all for being made by elastomeric material, not frangibility or distortion in the time of can guaranteeing winding; Secondly, can the unnecessary blank of the automatic recovery by feed back passage.
In above-mentioned blank automatic moulding system of processing, described manipulator is provided with instantly and can strikes off unnecessary blank after membrane module material loading and the blank after moulding can carry out clean scraping mechanism to lower membrane module from counterdie assembly removal.This structure is namely after material injecting mechanism is to lower membrane module material loading, scraping mechanism can strike off unnecessary blank, the unnecessary blank being struck off returns to agitator by feed back passage and re-uses, secondly, blank after each moulding is from counterdie assembly removal, scraping mechanism can be cleared up the blank on lower membrane module, the precision of blank while guaranteeing next blank forming.
In above-mentioned blank automatic moulding system of processing, described scraping mechanism comprises material scraping plate, and described material scraping plate is connected with driving its scraper drive unit swinging at vertical direction arc, and described material scraping plate is positioned at fixed support the place ahead.This scraper drive unit comprises that at least one scrapes material oil cylinder, the piston rod of scraping material oil cylinder is connected with material scraping plate, the downward swinging direct of scraper hydraulic oil cylinder driving material scraping plate in the vertical direction can contact with the lower membrane module upper surface of moulding press to material scraping plate lower end, then translational drive mechanism driving device hand in the horizontal direction to machine frame movement and in moving process material scraping plate lower membrane module upper surface is cleared up, after material scraping plate is to the cleaning of lower membrane module upper surface, material scraping plate resets.
In above-mentioned blank automatic moulding system of processing, described fixed support is provided with shower nozzle, and the nozzle of described shower nozzle arranges down, and described shower nozzle is connected with hydrojet feed mechanism.After material scraping plate is to the cleaning of lower membrane module upper surface material scraping plate reset and spray nozzle in aiming at counterdie component states, and to shower nozzle, carry hydrojet by hydrojet feed mechanism, thereby hydrojet be sprayed on lower membrane module; Further hydrojet feed mechanism comprises saponification bucket and the vavuum pump being connected with saponification bucket, and vavuum pump is connected with shower nozzle.
The application to get base step as follows:
A, get base: by translational drive mechanism, make manipulator side shifting outside frame in the horizontal direction, then by manipulator, obtain blank, then by translational drive mechanism make manipulator in the horizontal direction to machine frame movement until manipulator be positioned at blank transmission mechanism one end directly over;
B, stacking: thus control manipulator discharge blank make blank without height fall be placed on blank transmission mechanism, then repeating step A, by lift drive mechanism, drive the decline height of a blank of blank transmission mechanism simultaneously, thus discharge directly over manipulator moves to the blank of newly obtaining the blank being placed on blank transmission mechanism time blank make the blank newly obtained without height fall be placed on the blank being placed on blank transmission mechanism; Thereby so circulate some layers of blank of stacking on blank transmission mechanism;
C, output: after blank stacking completes, blank transmission mechanism drives the blank after stacking to move, thereby blank stacking slot milling on blank transmission mechanism being once; Lift drive mechanism drives the rising of blank transmission mechanism to reset simultaneously.
Sucker lifting drive drives sucker stand to decline and obtains blank from moulding press, then drives sucker stand to rise by sucker lifting drive, thereby complete, gets base; When manipulator is after moulding press is obtained blank, scraper drive unit drives the downward swinging direct of material scraping plate in the vertical direction can contact with the lower membrane module upper surface of moulding press to material scraping plate lower end, then translational drive mechanism driving device hand in the horizontal direction to machine frame movement and in moving process material scraping plate lower membrane module upper surface is cleared up; After material scraping plate is to the cleaning of lower membrane module upper surface material scraping plate reset and spray nozzle in aiming at counterdie component states, and to shower nozzle, carry hydrojet by hydrojet feed mechanism, thereby hydrojet be sprayed on lower membrane module.
Instantly membrane module installs blank and manipulator starts to get before base at every turn, by translational drive mechanism, make manipulator side shifting outside frame in the horizontal direction, scraper drive unit drives the downward swinging direct of material scraping plate in the vertical direction can contact with the lower membrane module upper surface of moulding press to material scraping plate lower end simultaneously, at translational drive mechanism, make manipulator in the horizontal direction in moving process outside frame, blank unnecessary on lower membrane module is struck off in material scraping plate lower end, then by translational drive mechanism driving mechanical hand, resetted, by scraper drive unit, drive material scraping plate to reset.
Compared with prior art, the advantage of this blank automatic moulding system of processing is: 1, design is more reasonable, and automaticity is high, has not only improved production efficiency, but also has reduced labour intensity, has virtually reduced production cost; 2, blank stacking efficiency is high, and the good operating stability of complete machine, and stacking speed is fast and practical; 3, can the unnecessary blank of the automatic recovery, can prevent that blank from occurring sclerosis and extending time of blank secondary agitation, energy-conservation and efficiency is high, meet the development trend of current social technology.
Accompanying drawing explanation
Fig. 1 is structural representation provided by the invention.
Fig. 2 is automatic-feeding device structure schematic diagram provided by the invention.
Fig. 3 is agitator structural representation provided by the invention.
Fig. 4 is automatic blank fetching device structure schematic diagram provided by the invention.
Fig. 5 is the main TV structure schematic diagram of automatic blank fetching equipment provided by the invention.
Fig. 6 is automatic blank fetching equipment side TV structure schematic diagram provided by the invention.
Fig. 7 is manipulator simplified structure schematic diagram provided by the invention.
Fig. 8 is lift drive mechanism structural representation provided by the invention.
Fig. 9 is partial structurtes schematic diagram provided by the invention.
Figure 10 is that blank provided by the invention is stacked in the schematic diagram on blank transmission mechanism.
In figure, blank a, moulding press 1, upper die component 1a, lower membrane module 1b, automatic-feeding equipment 2, support body 21, guide rail 22, material injecting mechanism 23, material feeding case 23a, horizontal drive mechanism 24, feeding machanism 25, agitator 25a, material feeding pump 25b, Hydraulic Station 25c, material return mechanism 26, feed back passage 26a, automatic blank fetching equipment 3, frame 31, manipulator 4, fixed support 41, shower nozzle 41a, sucker stand 42, sucker lifting drive 43, hydrojet feed mechanism 44, saponification bucket 44a, vavuum pump 44b, translational drive mechanism 5, horizontal slide rail 51, slide 52, guide post 52a, fairlead 52b, the first drive unit 53, the second drive unit 54, blank transmission mechanism 6, crane 61, transport tape assembly 62, crawler rack 62a, crawler belt 62b, intermittent drive device 63, motor 63a intermittently, lift drive mechanism 7, screw rod 71, swivel nut 72, sprocket wheel 73, driving chain 74, lifting drive 75, lifting motor 75a, drive sprocket 75b, tightener sprocket 75c, scraping mechanism 8, material scraping plate 81, scraper drive unit 82.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention will be further described in detail.
As shown in Fig. 1-2 and Fig. 4-7, this blank automatic moulding system of processing comprises moulding press 1, in a side of moulding press 1, be provided with for adding blank to moulding press 1 and can retrieving the automatic-feeding equipment 2 of self-forming press 1 blank, opposite side is provided with automatic blank fetching equipment 3, this automatic blank fetching equipment 3 comprises frame 31, in frame 31, be provided with the manipulator 4 that can obtain blank a and discharge blank a, between described manipulator 4 and frame 31, be provided with the translational drive mechanism 5 can driving device hand 4 moving back and forth in the horizontal direction, described frame 31 is provided with the blank transmission mechanism 6 that is positioned at manipulator 4 belows, thereby be provided with between described blank transmission mechanism 6 and frame 31, can drive blank transmission mechanism 6 to make the blank a being discharged by manipulator 4 place and be stacked in the lift drive mechanism 7 on blank transmission mechanism 6 in vertical direction lifting.Obviously, the present embodiment has not only improved production efficiency and automaticity, also reduced labour intensity simultaneously, secondly, can the unnecessary blank of the automatic recovery, can prevent blank from hardening and the time of prolongation blank secondary agitation, virtually reduce the production cost of enterprise, also meet very much the production requirement of enterprise simultaneously.
Specifically, as shown in Fig. 4-6 and Fig. 9, the blank transmission mechanism 6 of the present embodiment comprises crane 61, on crane 61, be provided with the transport tape assembly 62 for delivery of blank a, described crane 61 is provided with and is connected with transport tape assembly 62 and can drives transport tape assembly 62 to realize the intermittent drive device 63 of intermitten.Transport tape assembly 62 comprises crawler rack 62a, is arranged with crawler belt 62b on crawler rack 62a, in actual production, can be on crawler belt 62b placement tray, blank a is stacked in pallet, can enhance productivity like this; In addition, the intermittent drive device 63 here comprises intermittently motor 63a, intermittently between motor 63a and crawler belt 62b, by drive mechanism, is connected, and this drive mechanism is with any one in transmission and gear drive.
As shown in Fig. 5-6 and Fig. 8, lift drive mechanism 7 comprises the some screw rods 71 that are fixed on crane 61 and is installed in rotation on the some swivel nuts 72 in frame 31, described screw rod 71 arranges and is threaded with swivel nut 72 is corresponding one by one, on each swivel nut 72, be fixed with respectively sprocket wheel 73, each sprocket wheel 73 all meshes with annular driving chain 74, and described driving chain 74 is connected with driving the lifting drive 75 of driving chain 74 actions.Further, this lifting drive 75 comprises lifting motor 75a, drive sprocket 75b with driving chain 74 engagements is installed on the output shaft of lifting motor 75a, thereby driving drive sprocket 75b to rotate, lifting motor 75a makes driving chain 74 actions, in addition, stability during for safety action is provided with the tightener sprocket 75c of at least one and driving chain 74 engagements on crane 61.
As shown in Fig. 4-7, manipulator 4 comprises fixed support 41, is provided with for the sucker stand 42 of vacuum cup is installed below fixed support 41, is provided with and can drives sucker stand 42 at the sucker lifting drive 43 of vertical direction lifting on fixed support 41; Described fixed support 41 is connected with translational drive mechanism 5, and described translational drive mechanism 5 is one-level translation mechanism or multistage translation mechanism, sucker lifting drive 43 comprises at least one sucker hoist cylinder, thereby the piston rod of sucker hoist cylinder is connected with sucker stand 42 and drives sucker stand 42 in vertical direction lifting, can be convenient to get like this base;
In addition, above-mentioned guide frame comprises at least one guide post 52a being arranged on slide 52, on fixed support 41, be provided with the fairlead 52b one to one with described guide post 52a, guide post 52a inserts in described fairlead 52b, the stability in the time of can guaranteeing work like this.
Prioritization scheme, as Figure 1-3, the automatic-feeding equipment 2 of the present embodiment comprises support body 21, on support body 21, be provided with horizontally disposed guide rail 22, described guide rail 22 one end extend between the upper die component 1a and lower membrane module 1b of moulding press 1, described guide rail 22 is provided with material injecting mechanism 23, this material injecting mechanism 23 is connected with the horizontal drive mechanism 24 that can drive material injecting mechanism 23 to move back and forth along guide rail 22, on described material injecting mechanism 23, be connected with feeding machanism 25, described feeding machanism 25 is provided with the material return mechanism 26 of the blank that can retrieve self-forming press 1.Material injecting mechanism 23 comprises material feeding case 23a, and horizontal drive mechanism 24 comprises the horizontal drive motor that at least one is connected with described material feeding case 23a.
Above-mentioned feeding machanism 25 comprises agitator 25a and material feeding pump 25b, on material feeding pump 25b, be connected with Hydraulic Station 25c, between described agitator 25a and material feeding pump 25b, by the first pipeline, be connected, between described material injecting mechanism 23 and material feeding pump 25b, by the second pipeline, be connected; Described material return mechanism 26 comprises the feed back passage 26a being obliquely installed, and the upper end of this feed back passage 26a is not higher than lower membrane module 1b upper surface, and lower end is communicated with agitator 25a; On agitator 25a, be provided with back hopper, be provided with the receiving hopper being engaged on back hopper on support body 21, described receiving hopper is fixed on support body 21.
In addition, as shown in Fig. 5-7, on manipulator 4, be provided with instantly and can strike off after membrane module 1b material loading after unnecessary blank and the blank after moulding remove from lower membrane module 1b and can carry out clean scraping mechanism 8 to lower membrane module 1b.Further, scraping mechanism 8 comprises material scraping plate 81, described material scraping plate 81 is connected with driving its scraper drive unit 82 swinging at vertical direction arc, and described material scraping plate 81 is positioned at fixed support 41 the place aheads, this scraper drive unit 82 here comprises that at least one scrapes material oil cylinder, the piston rod of scraping material oil cylinder is connected with material scraping plate 81, when manipulator 4 is after moulding press 1 is obtained blank a, scraper drive unit 82 drives the downward swinging direct of material scraping plate 81 in the vertical direction can contact with the lower membrane module 1b upper surface of moulding press 1 to material scraping plate 81 lower ends, then translational drive mechanism 5 driving device hands 4 in the horizontal direction to frame 31 move and in moving process 81 pairs of lower membrane module 1b upper surfaces of material scraping plate clear up,
On fixed support 41, be provided with shower nozzle 41a, the nozzle of described shower nozzle 41a arranges down, and described shower nozzle 41a is connected with hydrojet feed mechanism 44.Further, hydrojet feed mechanism 44 comprises saponification bucket 44a and the vavuum pump 44b being connected with saponification bucket 44a, and vavuum pump 44b is connected with shower nozzle 41a.After 81 pairs of lower membrane module 1b upper surface cleanings of material scraping plate, material scraping plate 81 resets and shower nozzle 41a nozzle membrane module 1b state under aiming at, and carries hydrojet to shower nozzle 41a by hydrojet feed mechanism 44, thereby hydrojet is sprayed on lower membrane module 1b.
The operation principle of the present embodiment is as follows: by translational drive mechanism 5, make manipulator 4 in the horizontal direction to the outer side shifting of frame 31, then by manipulator 4, obtain blank a, again by translational drive mechanism 5 make manipulator 4 in the horizontal direction to frame 31 move until manipulator 4 be positioned at blank transmission mechanism 6 one end directly over, thereby control manipulator 4 discharge blank a make blank a without height fall be placed on blank transmission mechanism 6, then repeat above-mentioned step, by lift drive mechanism 7, drive the height of a blank a of blank transmission mechanism 6 declines simultaneously, thereby in the time of directly over manipulator 4 moves to the blank a newly obtaining the blank a being placed on blank transmission mechanism 6, discharge blank a make the blank a that newly obtains without height fall be placed on the blank a being placed on blank transmission mechanism 6, thereby so circulate some layers of blank a of stacking on blank transmission mechanism 6, after blank a stacking completes, blank transmission mechanism 6 drives the blank a after stackings to move, thereby blank a stacking slot milling on blank transmission mechanism 6 being once, lift drive mechanism 7 drives 6 risings of blank transmission mechanism to reset simultaneously, continues stacking and movement (as shown in figure 10) next time, certainly, in actual production, on blank transmission mechanism 6, can be placed with pallet, blank a is stacked on pallet, when a disk in pallet is piled with, by intermittence, motor 43a drives crawler belt 42b to rotate, thereby carry out the stacking of next pallet, in addition, scraper drive unit 82 drives material scraping plate 81 can contact with the upper surface of lower membrane module 1b in vertical direction arc swinging direct to material scraping plate 81 lower ends, simultaneously scraper drive unit 82 drives material scraping plates 81 to move between the upper die component 1a of moulding press 1 and lower membrane module 1b, in material scraping plate 81 processes, the upper unnecessary blank of lower membrane module 1b is struck off in material scraping plate 81 lower ends, the unnecessary blank being struck off is delivered in agitator 25a by feed back passage 26a, can prevent in time like this blank sclerosis, above-mentioned scheme has not only improved production efficiency and automaticity, also reduced labour intensity simultaneously, virtually reduced the production cost of enterprise, also meet very much the production requirement of enterprise simultaneously.
The present embodiment to get base step as follows:
A, get base: by translational drive mechanism 5, make manipulator 4 in the horizontal direction to the outer side shifting of frame 31, then by manipulator 4, obtain blank a, then by translational drive mechanism 5 make manipulator 4 in the horizontal direction to frame 31 move until manipulator 4 be positioned at blank transmission mechanism 6 one end directly over;
B, stacking: thus control manipulator 4 discharge blank a make blank a without height fall be placed on blank transmission mechanism 6, then repeating step A, by lift drive mechanism 7, drive the decline height of a blank a of blank transmission mechanisms 6 simultaneously, thus discharge directly over manipulator 4 moves to the blank a newly obtaining the blank a being placed on blank transmission mechanism 6 time blank a make the blank a that newly obtains without height fall be placed on the blank a being placed on blank transmission mechanism 6; Thereby so circulate some layers of blank a of stacking on blank transmission mechanism 6;
C, output: after blank a stacking completes, blank transmission mechanism 6 drives the blank a after stacking to move, thereby blank a stacking slot milling on blank transmission mechanism 6 being once; Lift drive mechanism 7 drives 6 risings of blank transmission mechanism to reset simultaneously.
In above-mentioned A step, sucker lifting drive 43 drives sucker stand 42 declines to obtain blank a, then drives sucker stand 42 to rise by sucker lifting drive 43, thereby complete, gets base a; When manipulator 4 is after moulding press 1 is obtained blank a, scraper drive unit 82 drives the downward swinging direct of material scraping plate 81 in the vertical direction can contact with the lower membrane module 1b upper surface of moulding press 1 to material scraping plate 81 lower ends, then translational drive mechanism 5 driving device hands 4 in the horizontal direction to frame 31 move and in moving process 81 pairs of lower membrane module 1b upper surfaces of material scraping plate clear up; After 81 pairs of lower membrane module 1b upper surface cleanings of material scraping plate, material scraping plate 81 resets and shower nozzle 41a nozzle membrane module 1b state under aiming at, and carries hydrojet to shower nozzle 41a by hydrojet feed mechanism 44, thereby hydrojet is sprayed on lower membrane module 1b;
In addition, instantly membrane module 1b installs blank and manipulator 4 starts to get before base at every turn, by translational drive mechanism 5, make manipulator 4 in the horizontal direction to the outer side shifting of frame 31, scraper drive unit 82 drives the downward swinging direct of material scraping plate 81 in the vertical direction can contact with the lower membrane module 1b upper surface of moulding press 1 to material scraping plate 81 lower ends simultaneously, at translational drive mechanism 5, make manipulator 4 in the horizontal direction in frame 31 outside moving process, the upper unnecessary blank of lower membrane module 1b is struck off in material scraping plate 81 lower ends, then by translational drive mechanism 5 driving mechanical hands 4, resetted, by scraper drive unit 82, drive material scraping plate 81 to reset.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various modifications or supplement or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Although more used blank a herein, moulding press 1, upper die component 1a, lower membrane module 1b, automatic-feeding equipment 2, support body 21, guide rail 22, material injecting mechanism 23, material feeding case 23a, horizontal drive mechanism 24, feeding machanism 25, agitator 25a, material feeding pump 25b, Hydraulic Station 25c, material return mechanism 26, feed back passage 26a, automatic blank fetching equipment 3, frame 31, manipulator 4, fixed support 41, shower nozzle 41a, sucker stand 42, sucker lifting drive 43, hydrojet feed mechanism 44, saponification bucket 44a, vavuum pump 44b, translational drive mechanism 5, horizontal slide rail 51, slide 52, guide post 52a, fairlead 52b, the first drive unit 53, the second drive unit 54, blank transmission mechanism 6, crane 61, transport tape assembly 62, crawler rack 62a, crawler belt 62b, intermittent drive device 63, motor 63a intermittently, lift drive mechanism 7, screw rod 71, swivel nut 72, sprocket wheel 73, driving chain 74, lifting drive 75, lifting motor 75a, drive sprocket 75b, tightener sprocket 75c, scraping mechanism 8, material scraping plate 81, scraper drive unit 82 terms such as grade, but do not get rid of the possibility of using other term.Use these terms to be only used to describe more easily and explain essence of the present invention; They are construed to any additional restriction is all contrary with spirit of the present invention.
Claims (10)
1. a blank automatic moulding system of processing, comprise moulding press (1), it is characterized in that, one side of described moulding press (1) is provided with for adding blank to moulding press (1) and can retrieving the automatic-feeding equipment (2) of self-forming press (1) blank, opposite side is provided with automatic blank fetching equipment (3), this automatic blank fetching equipment (3) comprises frame (31), in frame (31), be provided with the manipulator (4) that can obtain blank (a) and discharge blank (a), between described manipulator (4) and frame (31), be provided with the translational drive mechanism (5) can driving device hand (4) moving back and forth in the horizontal direction, described frame (31) is provided with the blank transmission mechanism (6) that is positioned at manipulator (4) below, between described blank transmission mechanism (6) and frame (31), be provided with can drive blank transmission mechanism (6) thus in vertical direction lifting, make the blank (a) being discharged by manipulator (4) place and be stacked in the lift drive mechanism (7) on blank transmission mechanism (6).
2. blank automatic moulding system of processing according to claim 1, it is characterized in that, described blank transmission mechanism (6) comprises crane (61), on crane (61), be provided with the transport tape assembly (62) for delivery of blank (a), described crane (61) is provided with and is connected with transport tape assembly (62) and can drives transport tape assembly (62) to realize the intermittent drive device (63) of intermitten.
3. blank automatic moulding system of processing according to claim 2, it is characterized in that, described lift drive mechanism (7) comprises the some screw rods (71) that are fixed on crane (61) and is installed in rotation on the some swivel nuts (72) in frame (31), described screw rod (71) arranges and is threaded with swivel nut (72) is corresponding one by one, on each swivel nut (72), be fixed with respectively sprocket wheel (73), each sprocket wheel (73) all meshes with annular driving chain (74), described driving chain (74) is connected with driving the lifting drive (75) of driving chain (74) action.
4. according to the blank automatic moulding system of processing described in claim 1 or 2 or 3, it is characterized in that, described manipulator (4) comprises fixed support (41), in fixed support (41) below, be provided with the sucker stand (42) for vacuum cup is installed, on fixed support (41), be provided with and can drive sucker stand (42) at the sucker lifting drive (43) of vertical direction lifting; Described fixed support (41) is connected with translational drive mechanism (5), and described translational drive mechanism (5) is one-level translation mechanism or multistage translation mechanism.
5. blank automatic moulding system of processing according to claim 4, it is characterized in that, described translational drive mechanism (5) comprises the horizontal slide rail (51) being arranged in frame (31) and is arranged on the slide (52) on horizontal slide rail (51), between described frame (31) and slide (52), be provided with first drive unit (53) that can drive slide (52) to slide along horizontal slide rail (51), between described slide (52) and fixed support (41), be provided with guide frame, between slide (52) and fixed support (41), be provided with and can drive fixed support (41) with respect to second drive unit (54) of slide (52) translation.
6. blank automatic moulding system of processing according to claim 4, it is characterized in that, described automatic-feeding equipment (2) comprises support body (21), on support body (21), be provided with horizontally disposed guide rail (22), described guide rail (22) one end extends between the upper die component (1a) and lower membrane module (1b) of moulding press (1), described guide rail (22) is provided with material injecting mechanism (23), this material injecting mechanism (23) is connected with the horizontal drive mechanism (24) that can drive material injecting mechanism (23) to move back and forth along guide rail (22), on described material injecting mechanism (23), be connected with feeding machanism (25), described feeding machanism (25) is provided with the material return mechanism (26) of the blank that can retrieve self-forming press (1).
7. blank automatic moulding system of processing according to claim 6, it is characterized in that, described feeding machanism (25) comprises agitator (25a) and material feeding pump (25b), on material feeding pump (25b), be connected with Hydraulic Station (25c), between described agitator (25a) and material feeding pump (25b), by the first pipeline, be connected, between described material injecting mechanism (23) and material feeding pump (25b), by the second pipeline, be connected; Described material return mechanism (26) comprises the feed back passage (26a) being obliquely installed, and the upper end of this feed back passage (26a) is not higher than lower membrane module (1b) upper surface, and lower end is communicated with agitator (25a).
8. blank automatic moulding system of processing according to claim 6, it is characterized in that, described manipulator (4) is provided with instantly and can strikes off after membrane module (1b) material loading after unnecessary blank and the blank after moulding remove from lower membrane module (1b) and can carry out clean scraping mechanism (8) to lower membrane module (1b).
9. blank automatic moulding system of processing according to claim 8, it is characterized in that, described scraping mechanism (8) comprises material scraping plate (81), described material scraping plate (81) is connected with driving its scraper drive unit (82) swinging at vertical direction arc, and described material scraping plate (81) is positioned at fixed support (41) the place ahead.
10. blank automatic moulding system of processing according to claim 8, it is characterized in that, described fixed support (41) is provided with shower nozzle (41a), and the nozzle of described shower nozzle (41a) arranges down, and described shower nozzle (41a) is connected with hydrojet feed mechanism (44).
Priority Applications (1)
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| CN201310455198.8A CN103522585A (en) | 2013-09-28 | 2013-09-28 | Automatic blank forming processing system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310455198.8A CN103522585A (en) | 2013-09-28 | 2013-09-28 | Automatic blank forming processing system |
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| CN103522585A true CN103522585A (en) | 2014-01-22 |
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| CN201310455198.8A Pending CN103522585A (en) | 2013-09-28 | 2013-09-28 | Automatic blank forming processing system |
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| CN103831895A (en) * | 2014-03-18 | 2014-06-04 | 杭州青菱自动化技术有限公司 | Honeycomb catalyst production mechanical arm with automatic stacking function |
| CN103862715A (en) * | 2014-03-12 | 2014-06-18 | 黟县越驰科技电子有限公司 | Feeding device for magnetic body forming equipment |
| CN103879747A (en) * | 2014-03-12 | 2014-06-25 | 黟县越驰科技电子有限公司 | Reclaiming device of magnet forming equipment |
| CN104014772A (en) * | 2014-03-12 | 2014-09-03 | 杭州富生电器股份有限公司 | Post-processor and post-processing method for squirrel cage rotor |
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| CN104858393A (en) * | 2014-02-24 | 2015-08-26 | 昆山特立斯自动化科技有限公司 | Automatic feeding and discharging auxiliary equipment during forging and pressing |
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| CN109081121A (en) * | 2018-05-05 | 2018-12-25 | 芜湖杰诺科技有限公司 | A kind of arranging apparatus stacked convenient for valve |
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| CN110219210A (en) * | 2019-01-31 | 2019-09-10 | 浙江舒康科技有限公司 | A kind of product line of pulp molding and processing method |
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| CN112123543A (en) * | 2020-09-28 | 2020-12-25 | 湖南楚怀建材有限公司 | Cement adobe maintenance pile up neatly device of cement brick production |
| CN115709881A (en) * | 2022-11-09 | 2023-02-24 | 林铭兰 | Toilet bowl blank demolding transfer device |
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Application publication date: 20140122 |