CN103521452A - Environment-friendly type composite grain scalping machine - Google Patents
Environment-friendly type composite grain scalping machine Download PDFInfo
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Abstract
本发明公开了一种环保型复合粮食清选机,包括多层圆筒筛、负压风选除尘装置、有机杂处理装置和布袋除尘装置,布袋除尘装置包括风机和布袋除尘器,负压风选除尘装置设置在粮食进料口和粮食出料口处,负压风管与布袋除尘器的进口管路联接。本发明的环保型复合粮食清选机具有粮食清选效率高、清选所得的粮食干净、扬尘少、环保等特点,并可对有机轻杂进行清理,确保入库粮食的安全性。
The invention discloses an environment-friendly compound grain cleaning machine, which comprises a multi-layer cylinder screen, a negative pressure wind separation dust removal device, an organic miscellaneous processing device and a bag dust removal device. The bag dust removal device includes a fan and a bag dust remover. The dedusting device is installed at the grain inlet and grain outlet, and the negative pressure air pipe is connected with the inlet pipeline of the bag filter. The environment-friendly composite grain cleaning machine of the present invention has the characteristics of high grain cleaning efficiency, clean grain, less dust, and environmental protection, and can clean organic light impurities to ensure the safety of stored grain.
Description
技术领域 technical field
本发明涉及粮食加工领域,尤其是一种筛筒和风选相结合的环保型粮食清选机。 The invention relates to the field of grain processing, in particular to an environment-friendly grain cleaning machine combining a sieve drum and winnowing.
背景技术 Background technique
小麦、玉米、谷物等粮食作物在进仓储藏之前,需要对粮食进行清选,通常粮食中含有大于粮食颗粒的石块、秸秆等大杂,以及小于粮食颗粒的碎石、碎粮等小杂,此外还有灰尘和与粮食颗粒大小基本一致、但是重量较轻的有机杂或轻杂,比如发霉的粮食颗粒、虫蛀的粮食颗粒等。通过清选机将上述杂质从原料中去除,得到干净的粮食成品,方便后续加工,也可以防止储藏时粮食易燃、粮食霉变、虫蛀等隐患。 Food crops such as wheat, corn, and grains need to be cleaned before they are stored in the warehouse. Usually, the grain contains large debris such as stones and straws that are larger than grain particles, and small debris such as crushed stones and broken grains that are smaller than grain particles. In addition, there are dust and organic impurities or light impurities that are basically the same size as grain particles, but lighter in weight, such as moldy grain particles, insect-eaten grain particles, etc. The above-mentioned impurities are removed from the raw materials by a cleaning machine to obtain clean finished grains, which is convenient for subsequent processing, and can also prevent hidden dangers such as flammable grains, grain mildew, and insects during storage.
2002年公开的申请号为02232451.8的中国实用新型专利“新型圆筒清粮机”,介绍了一种基于圆形筛筒滚动筛选的清粮机,包括内筛筒、中筛筒和外筛筒,三只筛筒前低后高以一个倾角同轴排列在筛筒架上成一整体,倾斜筛筒的后端依靠外筛筒固定在支撑辊上,前端通过传动机构带动筛筒轴转动,实现筛筒的整体转动。在圆筒筛清选粮食过程中,不同的筛筒的圆周上均布有不同尺度的筛眼,从而实现不同尺寸大小的杂质的清理,粮食由内筛筒进入,然后再由外筛筒流出,粮食颗粒在滚筒的翻滚作用下相互摩擦,使得粮食表面粘附的灰尘在翻滚中掉落, 并与其它小杂一起由外筛筒外部设置的小杂出口排放,大杂则由内筒分离,由筛筒前端设置的杂质出口排出。 The Chinese utility model patent "New Cylinder Grain Cleaner" published in 2002 with the application number 02232451.8 introduced a grain cleaner based on a circular sieve drum for rolling screening, including an inner sieve drum, a middle sieve drum and an outer sieve drum , the three screen cylinders are coaxially arranged on the screen cylinder frame at an inclination angle to form a whole. The rear end of the inclined screen cylinder is fixed on the support roller by the outer screen cylinder, and the front end drives the shaft of the screen cylinder to rotate through the transmission mechanism to realize The overall rotation of the sieve drum. In the process of cylinder sieve cleaning grain, different sieve cylinders are evenly distributed with meshes of different sizes on the circumference, so as to realize the cleaning of impurities of different sizes. Grain enters from the inner sieve cylinder, and then flows out from the outer sieve cylinder. The grain particles rub against each other under the tumbling action of the drum, so that the dust adhered to the surface of the grain falls during the tumbling, and is discharged from the small waste outlet provided outside the outer screen cylinder together with other small waste, and the large waste is separated by the inner cylinder , discharged from the impurity outlet provided at the front end of the screen cylinder.
这种清选方式存在的问题是采用了单一的筛筒清选方式,对灰尘的除尽不够彻底,此外小杂和尘土直接排放至空气中,容易引起扬尘,造成环境污染。在后续的改进技术中,也有其他设备采用了筛筒与风选相结合的复合清选方式,比如在粮食垂直下落的过程中,加入横向的负压风进行除尘,但是由于风选方式设计不合理,导致除尘效果均不好,且容易造成较大的环境污染。此外对于与粮食颗粒大小一致、但比重较轻的有机轻杂则难以去除,给粮食储藏带来隐患。 The problem with this cleaning method is that the single sieve drum cleaning method is used, and the removal of dust is not thorough enough. In addition, small impurities and dust are directly discharged into the air, which is easy to cause dust and cause environmental pollution. In the follow-up improvement technology, there are also other equipments that adopt the compound cleaning method combining screen cylinder and winnowing. Reasonable, resulting in poor dust removal effect, and easy to cause greater environmental pollution. In addition, it is difficult to remove organic light impurities that have the same size as grain particles but have a lighter specific gravity, which brings hidden dangers to grain storage.
发明内容 Contents of the invention
本发明提出了一种环保型复合粮食清选方案,采用风选和筛选相结合的方式,具有粮食清选效率高、清选所得的粮食干净、扬尘少、环保等特点。 The invention proposes an environment-friendly compound grain cleaning scheme, which adopts the combination of winnowing and screening, and has the characteristics of high grain cleaning efficiency, clean grain obtained by cleaning, less dust, and environmental protection.
本发明的具体方案是: Concrete scheme of the present invention is:
一种环保型复合粮食清选机,包括进料斗、出料斗、杂质收集箱和前低后高倾斜设置的多只同轴圆筒筛,多层圆筒筛可绕圆筒的中心轴线旋转,待处理粮食颗粒由进料斗进入圆筒筛内筛筒,由圆筒筛分离的杂质进入杂质收集箱,处理后的粮食颗粒经圆筒筛外筛筒由出料斗输出,其特殊之处在于:还包括通过管路联接的布袋除尘装置,布袋除尘装置包括风机和布袋除尘器,所述风机的进口与布袋除尘器的出口管路联接;所述的粮食进料口和粮食出料口处均设置有负压风选除尘装置,所述负压风选除尘装置的负压风管与布袋除尘器的进口管路联接。 An environment-friendly compound grain cleaning machine, including an inlet hopper, an outlet hopper, an impurity collection box, and a plurality of coaxial cylindrical screens with a low front and a high rear, and the multi-layer cylindrical screen can rotate around the central axis of the cylinder , the grain particles to be processed enter the inner sieve cylinder of the cylindrical sieve from the feeding hopper, and the impurities separated by the cylindrical sieve enter the impurity collection box, and the processed grain particles are output from the hopper through the outer sieve cylinder of the cylindrical sieve. In that: it also includes a bag dust removal device connected by pipelines, the bag dust removal device includes a fan and a bag filter, the inlet of the fan is connected to the outlet pipeline of the bag filter; the grain inlet and the grain outlet Negative pressure winnowing and dedusting devices are installed at all places, and the negative pressure air duct of the negative pressure winnowing and dedusting device is connected with the inlet pipeline of the bag filter.
上述环保型复合粮食清选机中,粮食进料口的负压风选除尘装置包括接料斗、负压风管,接料斗含有一个倾斜斗壁,进料斗的出口正对所述倾斜斗壁的上沿,进料斗流出的粮食颗粒顺着所述的倾斜斗壁向下流动至内筛筒,在所述倾斜斗壁的中部开有进风口,所述的负压风管垂直设置在倾斜斗壁上方正对进风口的位置。 In the above environment-friendly compound grain cleaning machine, the negative pressure winnowing and dedusting device at the grain inlet includes a receiving hopper and a negative pressure air duct. The receiving hopper contains an inclined hopper wall, and the outlet of the feeding hopper is facing the inclined hopper wall. On the upper edge of the upper edge of the hopper, the grain particles flowing out of the feed hopper flow down to the inner screen cylinder along the inclined hopper wall, and an air inlet is opened in the middle of the inclined hopper wall, and the negative pressure air pipe is vertically arranged at The position above the inclined bucket wall is facing the air inlet.
上述环保型复合粮食清选机中,粮食出料口的负压风选除尘装置包括负压风管,所述出料斗含有一个倾斜斗壁,外筛筒流出的粮食颗粒顺着所述的倾斜斗壁向下流动,在倾斜斗壁的中部开有进风口,所述的负压风管垂直设置在倾斜斗壁上方正对进风口的位置。 In the above environment-friendly composite grain cleaning machine, the negative pressure winnowing dust removal device at the grain discharge port includes a negative pressure air duct, the discharge hopper contains an inclined bucket wall, and the grain particles flowing out of the outer sieve cylinder flow along the inclined wall. The bucket wall flows downwards, and an air inlet is opened in the middle of the inclined bucket wall, and the negative pressure air pipe is vertically arranged above the inclined bucket wall at a position facing the air inlet.
上述环保型复合粮食清选机中,圆筒筛的前部设置有吹风管,所述吹风管的出口设置在内筛筒和外筛筒之间正对外筛筒内粮食流出的位置,所述吹风管的吹风方向与筛筒的倾斜方向一致;所述吹风管与风机的出口联接,所述的吹风管和风机之间的管路上设置有调节风门。 In the above environment-friendly compound grain cleaning machine, the front portion of the cylinder screen is provided with a blowing pipe, and the outlet of the blowing pipe is arranged between the inner screen drum and the outer screen drum at the position where the grain in the outer screen drum flows out. The blowing direction of the blowing pipe is consistent with the inclination direction of the screen drum; the blowing pipe is connected with the outlet of the blower, and the pipeline between the blowing pipe and the blower is provided with an adjusting damper. the
上述环保型复合粮食清选机中,外筛筒后端的机架上设置有挡风板,所述挡风板中部正对吹风管的出口,挡风板的下方设置有轻杂收集箱;挡风板的上方设置有排风管,所述的排风管与布袋除尘器的进口管路联接。 In the above environment-friendly compound grain cleaning machine, a windshield is arranged on the frame at the rear end of the outer screen cylinder, the middle part of the windshield is facing the outlet of the blowing pipe, and a light miscellaneous collection box is arranged under the windshield; An exhaust pipe is arranged above the wind plate, and the exhaust pipe is connected with the inlet pipeline of the bag filter.
上述环保型复合粮食清选机中,轻杂、大杂和小杂均由对应的闭风式排料绞龙排出。 In the environment-friendly compound grain cleaning machine mentioned above, the light trash, large trash and small trash are all discharged by the corresponding closed-air discharge auger.
上述环保型复合粮食清选机中,粮食清选机整体为密闭结构,只留有进风口、出风口、粮食进口和粮食出口。 In the above-mentioned environment-friendly compound grain cleaning machine, the grain cleaning machine has a closed structure as a whole, leaving only air inlets, air outlets, grain imports and grain exports.
上述环保型复合粮食清选机中,风机出口的管路一分为二,一路经调节风门后接吹风管,另一路直接排放。 In the environment-friendly compound grain cleaning machine mentioned above, the pipeline at the outlet of the fan is divided into two, one is connected to the blowing pipe after adjusting the damper, and the other is directly discharged.
上述环保型复合粮食清选机中,布袋除尘器为脉冲喷吹式布袋除尘器,所述风机出口的管路一份为三,第一路直接排放,第二路经调节风门后接吹风管,第三路则经过加压单元后,将气体输入进布袋除尘器自身的高压气包。 In the environment-friendly compound grain cleaning machine mentioned above, the bag filter is a pulse-jet bag filter, and the outlet pipeline of the fan is three parts, the first one is directly discharged, and the second one is connected to the blowing pipe after the damper is adjusted. , the third way is to input the gas into the high-pressure air bag of the bag filter itself after passing through the pressurization unit.
上述环保型复合粮食清选机中,外筛筒上筛眼的尺度和/或密度沿筛筒轴线方向从前至后依次增大。 In the environment-friendly compound grain cleaning machine mentioned above, the size and/or density of the meshes on the outer screen cylinder increases sequentially from front to back along the axial direction of the screen cylinder.
本发明具有的有益技术效果如下: The beneficial technical effect that the present invention has is as follows:
1、本发明将传统的圆筒筛型粮食清选机与布袋除尘器相结合,只有洁净的空气才直接排放,克服了传统清选机将灰尘直接进行大气排放的不足,改善了工作环境,减小对工作人员健康的危害,具有环保的特点;同时本发明可对粮食颗粒中的大杂、小杂、轻杂和粉尘可以分别集中收集打包,减小了人工劳动量,提高工作效率。 1. The present invention combines the traditional cylindrical sieve type grain cleaning machine with the bag filter, and only the clean air is discharged directly, which overcomes the deficiency that the traditional cleaning machine directly discharges the dust into the atmosphere, and improves the working environment. It reduces the harm to the health of the staff and has the characteristics of environmental protection; at the same time, the present invention can separately collect and pack the large, small, light and dust in the grain particles, which reduces the amount of manual labor and improves work efficiency.
2、本发明在粮食清选机的进料口和出料口均设置了负压风选除尘装置,保证了输出粮食的洁净度,且不引起扬尘;所采用的负压风选除尘装置充分利用了负压吸力和粮食重力的混合作用,除尘效果好、工作效率高、所需的负压吸力小且灰尘均被负压吸入布袋除尘器内,减小了对周围环境的污染。 2. The present invention is equipped with a negative pressure wind separation dust removal device at the feed port and the discharge port of the grain cleaning machine, which ensures the cleanliness of the output grain and does not cause dust; the negative pressure air separation dust removal device adopted is sufficient Using the mixed effect of negative pressure suction and grain gravity, the dust removal effect is good, the work efficiency is high, the required negative pressure suction is small, and the dust is sucked into the bag filter by negative pressure, reducing the pollution to the surrounding environment.
3、本发明在圆筒筛的前端设置了吹风管,将圆筒筛难以分离的、与粮食颗粒大小相同的轻杂进行清除,提高了粮食的输出质量,降低了入库粮食的霉变风险,提高了粮食保存的安全性,且该轻杂可以直接用作家禽家畜饲料,减小了浪费。 3. In the present invention, a blower pipe is installed at the front end of the cylindrical sieve to remove the light impurities that are difficult to separate from the cylindrical sieve and have the same size as the grain particles, which improves the output quality of the grain and reduces the risk of mildew of the stored grain , improve the safety of grain preservation, and the light miscellaneous can be directly used as feed for poultry and livestock, reducing waste.
4、本发明对杂质收集箱内的杂质采用闭风式排料绞龙排出,避免了扬尘,减小了对工作环境的污染。 4. In the present invention, the impurities in the impurity collection box are discharged by the closed-air discharge auger, which avoids dust and reduces the pollution to the working environment.
5、本发明的布袋除尘装置的风机出口管路采用一分二或一分三的方式,对气流进行了二次利用,简化了清选机的结构,降低了生产成本。 5. The fan outlet pipeline of the bag filter device of the present invention is divided into two or three, and the air flow is used twice, which simplifies the structure of the cleaning machine and reduces the production cost.
6、本发明的粮食清选机整体为密闭结构,只留有进风口、出风口、粮食进口和粮食出口,降低了粮食清选工作中对周边环境的污染,具有环保洁净的特点。 6. The grain cleaning machine of the present invention has a closed structure as a whole, leaving only air inlets, air outlets, grain inlets and grain outlets, which reduces the pollution of the surrounding environment during grain cleaning, and has the characteristics of environmental protection and cleanliness.
7、本发明中外筛筒的筛眼呈非均匀布置,适应了从前到后筛筒中粮食杂质的含量,提高了效率。 7. The meshes of the inner and outer sieve cylinders of the present invention are arranged non-uniformly, which adapts to the content of grain impurities in the sieve cylinder from front to back, and improves the efficiency.
the
附图说明: Description of drawings:
图1为传统风选除尘原理示意图; Fig. 1 is a schematic diagram of the principle of traditional winnowing dust removal;
图2为本发明的高效风选除尘原理示意图; Fig. 2 is the principle schematic diagram of efficient winnowing and dedusting of the present invention;
图3为本发明环保型复合粮食清选机工作原理示意图; Fig. 3 is a schematic diagram of the working principle of the environment-friendly compound grain cleaning machine of the present invention;
图4为本发明布袋除尘装置的工作原理示意图; Fig. 4 is a schematic diagram of the working principle of the bag filter of the present invention;
图5为本发明脉冲喷吹式布袋除尘装置的工作原理示意图; Fig. 5 is a schematic diagram of the working principle of the pulse jet bag dust removal device of the present invention;
图6为本发明外筛筒的结构示意图; Fig. 6 is the structural representation of outer screen cylinder of the present invention;
图7为本发明图6中外筛筒的侧视图; Fig. 7 is a side view of the outer screen cylinder in Fig. 6 of the present invention;
附图标记如下: The reference signs are as follows:
1—进料斗;2—粮食颗粒;3—负压风管;4—接料斗;5—进风口;6—气流; 11—内筛筒;12—外筛筒;13—出料斗;14—小杂收集箱;15—排料绞龙;16—2#负压风管;17—吹风管;18—挡风板;19—3#排风管;20—负压总管;21—布袋除尘器;22—加压单元;23—风机;24—排气管道;25—调节风门;31—支承辊;32—前支撑架;33—筛筒转轴;34—筛眼。 1—inlet hopper; 2—grain particles; 3—negative pressure air duct; 4—connecting hopper; 5—air inlet; 6—air flow; 11—inner sieve drum; 12—outer sieve drum; —Small miscellaneous collection box; 15—discharging auger; 16—2# negative pressure air duct; 17—blow pipe; 18—wind shield; 19—3# exhaust pipe; 20—negative pressure main pipe; 21—cloth bag Dust collector; 22—pressurization unit; 23—fan; 24—exhaust pipe; 25—adjustment damper; 31—backup roller; 32—front support frame; 33—screen drum shaft;
具体实施方式 Detailed ways
本发明是在现有圆筒筛型粮食清选机的基础上进行了改进,主要改进内容包括以下几部分: The present invention is an improvement on the basis of the existing cylindrical sieve type grain cleaning machine, and the main improvements include the following parts:
一、风选除尘单元 1. Wind separation dust removal unit
传统的风选除尘均采用粮食垂直自由下落,风选设备的除尘口正对下落的粮食,如图1所示,进料斗1中的粮食颗粒2自由下落,在垂直于粮食下落的方向,设置有负压风管3,将粮食中的灰尘吸走,在进料斗1正对负压风管的位置设置有进风口5。这种方法由于粮食下落中的阻挡作用导致灰尘清理不彻底。
The traditional winnowing dust removal adopts the vertical free fall of the grain, and the dust removal port of the winnowing equipment faces the falling grain, as shown in Figure 1, the
本发明的风选除尘装置如图2所示:进料斗1的出口为扁平状,将粮食颗粒2以薄层的方式铺设到接料斗4的倾斜斗壁上,在倾斜斗壁的中间设置有进风口5,进风口5的正上方设置了负压风管3,粮食颗粒2首先负压风管3的下方已经变成了均匀的薄层排布,在负压吸力和粮食重力的作用下,会在倾斜斗壁上形成涡流,并引起薄层粮食的翻滚,这样可以达到清洁灰尘的作用,同时由于负压作用,进料斗1中的一部分灰尘,将随气流吸进负压风管,故可以在在很小风力的情况下,实现清洁除尘,且灰尘均被负压风管3吸走至灰尘收集装置,减小了对环境的污染。
Wind separation dust removal device of the present invention is as shown in Figure 2: the outlet of
如图2所示,进风口为布成面阵的若干只小孔,其中小孔的尺度小于粮食颗粒,倾斜斗壁的斜面与水平方向夹角为45°-75°,优选夹角为60°。 As shown in Figure 2, the air inlet is a number of small holes arranged in an array, wherein the size of the small holes is smaller than the grain particles, and the angle between the slope of the inclined bucket wall and the horizontal direction is 45°-75°, preferably 60° °.
二、复合式粮食清选方式 2. Composite grain cleaning method
如图3所示,本发明的复合粮食清选机主要包括筛选单元、风选除尘单元、吹风有机杂去除单元和气体净化单元。 As shown in Figure 3, the composite grain cleaning machine of the present invention mainly includes a screening unit, a winnowing dust removal unit, a blower organic impurity removal unit and a gas purification unit.
其中筛选单元包括绕中心轴旋转的双层筛筒或多层筛筒,包括内筛筒11和外筛筒12,内筛筒11的筛眼大于粮食颗粒2的尺寸,主要用于去除大于粮食颗粒2中的大杂,比如秸秆、石头等;外筛筒12的筛眼小于粮食颗粒的尺寸,主要用于去除小于粮食颗粒的小杂,比如碎石、粮食碎屑等。内筛筒11和外筛筒12同轴设置,并且前低后高以一个倾角同轴排列在筛筒架上,倾斜筛筒的后端固定在可转动的支撑辊上,前端通过传动机构带动筛筒转轴33,实现筛筒的高速转动,进而达到对不同尺寸大小杂质的清理,清理得到的大杂和粮食则分别由筛筒前端设置的大杂出口和成品出口进入各自的收集装置内,小杂则进入外筛筒12下部设置的小杂收集箱。大杂和小杂均由对应的闭风排料绞龙排出。
Wherein the screening unit includes a double-layer screen drum or multi-layer screen drum rotating around the central axis, including an
为了简单起见,本说明书没有给出上述公知常识的具体机构部分,只是画出了内筛筒11和外筛筒12等部件示意图,具体的结构可参见申请号为02232451.8的中国实用新型专利“新型圆筒清粮机”。
For the sake of simplicity, this manual does not give the specific mechanism of the above-mentioned common knowledge, but only draws a schematic diagram of the
当含有杂质粮食颗粒首先进入内筛筒11后,在筛筒的转动下,大杂留在内筛筒11内,并顺着倾角进入筛筒前端设置的大杂收集箱内,其余的粮食和小杂通过内筛筒11的筛眼进入的外筛筒12内,其中小杂则顺着外筛筒12的筛眼进入了小杂收集箱14内,而粮食颗粒2则顺着外筛筒12的倾角进入了粮食出料斗13。小杂收集箱14与闭风式排料绞龙15相联,这样可避免小杂排放中引起的环境污染。
When grain particles containing impurities first enter the
风选除尘单元分别设置筛选单元的进口和出口处,如图3所示,混合有大杂、小杂、灰尘的待处理粮食颗粒2由传送带运输至进料斗1,经过进料斗1的扁平出口后,平铺在接料斗4的倾斜斗壁上,在倾斜斗壁的中部设置有进风口5,进风口5的正上方设置了1#负压风管3,粮食颗粒2在负压吸力和粮食重力的作用下,会形成涡流,并引起薄层粮食的翻滚,带动灰尘翻滚并被吸入进1#负压风管3内,去除了灰尘的粮食颗粒则进入内筛筒11内进行尺寸筛选。
The air separation dust removal unit is respectively provided with the inlet and outlet of the screening unit, as shown in Figure 3, the
同样在外筛筒12的粮食出料斗13上,也设置了风选除尘单元,其原理与进口的原理一致,出料斗13含有一个倾斜斗壁,经外筛筒12输出的粮食以薄层平铺在出料斗13的倾斜侧壁上,在倾斜斗壁的中部开有进风口,负压风管16垂直设置在倾斜斗壁上方正对进风口的位置。
Also on the
在筛筒的出口和入口分别设置风选除尘单元进一步增加了除尘效果,而且通过负压工作,将灰尘吸走,可大大减小对环境的污染,降低工人劳动强度,同时本发明的风选装置充分利用了负压吸力和粮食重力的混合作用,对风力的要求不大,且除尘效果好、工作效率高。 At the outlet and inlet of the sieve drum, air separation and dust removal units are respectively installed to further increase the dust removal effect, and through negative pressure work, the dust is sucked away, which can greatly reduce the pollution to the environment and reduce the labor intensity of workers. The device makes full use of the mixed effect of negative pressure suction and grain gravity, does not require much wind power, and has good dust removal effect and high work efficiency.
三、有机杂处理 3. Organic miscellaneous treatment
吹风有机杂去除单元的目的是对一些与粮食颗粒大小一致,但是密度又较轻的杂质进行处理,装置主要包括吹风管17、排风管19、挡风板18和轻杂收集箱,吹风管的出口设置在内筛筒11和外筛筒12之间、粮食出料斗13处,且靠近外筛筒12的底部,吹风管17的吹风方向与筛筒的倾斜方向一致;当筛选完的粮食经过外筛筒12的倾角流入出料斗13时,在吹风管13的气流作用下,轻质有机杂被吹起,并沿着外筛筒12的倾角逆向被吹至外筛筒12的后端,外筛筒12后端的机架上设置有挡风板18,轻杂碰撞至挡风板18后,依靠重力下落,进入轻杂收集箱内,并由对应的闭风式收集绞龙排出;吹风气流则沿挡风板18上方设置的3#排风管19排出。
The purpose of the air blowing organic impurity removal unit is to process some impurities that are the same size as the grain particles but have a lighter density. The outlet of the outlet is set between the
有机杂通常包括与粮食尺度基本一致、但是却比粮食轻的杂质如霉变粮食、秸秆、被虫蛀或不规则粮食颗粒,且已经经过除尘单元,只含有少量的灰尘,可以直接用作家禽、家畜饲料。此外通过将霉变、虫蛀的轻杂进行清除,降低了入库粮食的霉变风险,提高了粮食保存的安全性。 Organic impurities usually include impurities that are basically the same as grain scale but lighter than grain, such as moldy grain, straw, moth-eaten or irregular grain particles, which have passed through the dust removal unit and contain only a small amount of dust, which can be directly used for poultry , Livestock feed. In addition, by removing moldy and moth-eaten light impurities, the risk of mildew in grain storage is reduced, and the safety of grain storage is improved.
四、布袋除尘装置 4. Bag dust removal device
如图3所示,1#负压风管3、2#负压风管16和3#排风管19汇总后进入清选机上方设置的负压总管20排出,并进入了如图4所示的气体净化单元。
As shown in Figure 3, 1# negative
气体净化单元包括布袋除尘器21、风机23和联接管路。布袋除尘器21是一种电厂、钢厂等工业领域常用的空气除尘设备,其工作原理是含尘空气经布袋除尘器内设置的多条无纺布袋吸附灰尘后,再经出口净化排出。如图4所示,布袋除尘器21的进口与图3中的负压总管20相联,布袋除尘器21的出口与风机23的输入端相联,风机23输出端一分为二,一路接排气管道24直接将净化后部分空气排放进大气,另一路则经过调节风门25接入图3中的吹风管17,这样以来,由负压总管20流入的含有灰尘等杂质的脏空气将被布袋除尘器21净化,一部分被用于粮食中轻杂的吹风处理,另一部分则直接排放到空气中,这样设置的原因是由于风机出口的气流压力远大于轻杂处理的气流压力,故将一部分干净空气直接排放,此外在吹风管17的前面设置调节风门25,便于生产中气流压力的调节,并根据粮食的参数通过多次的调试试验选择合适的风门参数,确保吹风管17的气流刚好将轻杂吹起,而有不至于将成品粮食吹走。
The gas purification unit includes a
以上气体净化单元采用的布袋除尘器21是传统的机械振打清灰方式,当灰尘积满布袋时,通过机械振打的方式可将布袋上的灰尘除去,落至下部的灰尘收集袋,实现长时间的除尘工作;而对于脉冲喷吹清灰方式工作的布袋除尘器,工作时需要给布袋除尘器提供一个高压储气包,当灰尘积满布袋时,脉冲方式工作的电磁阀以一定的时间周期开启高压储气包开关,高压气体则以脉冲的方式吹动布袋,将布袋的灰尘抖落,落至下部的灰尘收集袋,实现长时间的除尘工作。
The
对于脉冲喷吹清灰方式工作的布袋除尘器,气体净化单元可采用如图5的工作方式。从风机23出口的气流分成三路,第一路接排气管道24直接将净化后部分空气排放进大气,第二路经过调节风门25接入图3中的吹风管17,第三路则经过加压单元22后,将气体输入进布袋除尘器自身的高压气包,用于布袋除尘器的除尘。之所以要将第三路气流进行加压,是由于吹灰所用高压气包的气压要求较高,只有达到一定的压力才能将布袋除尘器上吸附的灰尘以脉冲的方式除去。加压单元22可以采用加压风机或空压机实现。这样以来,排放的空气均为经过除尘的清洁空气,保持了工作环境的洁净,此外,通过对排出气流的二次利用,简化了清选机的结构,降低了生产成本。
For the bag filter that works in the pulse jet cleaning mode, the gas purification unit can adopt the working mode as shown in Figure 5. The air-flow from
本发明的粮食清选机整体为密闭结构,只开有进风口、出风口、粮食进出口和杂质的出口,可防止清选过程中扬尘造成的环境污染。 The grain cleaning machine of the present invention has an airtight structure as a whole, and only has air inlets, air outlets, grain imports and exports, and impurities outlets, which can prevent environmental pollution caused by flying dust during the cleaning process.
五、非均匀筛眼 Five, non-uniform mesh
如图6和图7所示,外筛筒单元包括转轴33、前支撑架32、支撑辊31、外筛筒12,转轴33通过数只呈一定角度分布的前支撑架32与外筛筒12同轴固定,外筛筒12筒体的后端则固定在3只均布的可转动支撑辊31上,图中为简单起见,省去了内筛筒11,传动机构带动转轴33和外筛筒12、内筛筒11同角速度转动,实现粮食颗粒的按尺度分离。
As shown in Figures 6 and 7, the outer screen cylinder unit includes a
为了提高生产效率,外筛筒12上的筛眼34呈非均布排列,从前到后分成Ⅰ、Ⅱ、Ⅲ段,每段中筛眼34的密度和数量分布一致,但是Ⅰ段的筛眼孔径<Ⅱ段的筛眼孔径<Ⅲ段的筛眼孔径,这主要是由于粮食从后至前的运动和杂质分离中,含杂量是逐渐减小,在起初含杂量较多时,采用大孔分离更有效,后来随着杂质的减少,采用小孔分离即可满足要求,采用这种非均布的结构可以确保效率更高。如图4所示,外筛筒12每一个不同段对应不同的小杂收集箱14,分别进行收集。
In order to improve production efficiency, the
作为一种优选方式,也可以采用筛眼34的尺度一致,只是从前至后筛眼34的密度从小到大,呈非均布设置,这样也能起到类似的效果。当然,也可以采用密度和尺度从前至后同时增加的方式。
As a preferred method, the
本发明通过对上述风选除尘单元、复合式清选方式、有机杂处理、布袋除尘式灰尘处理、非均匀筛眼等改进,研制得到的粮食清选机具有清选效率高、清选所得的粮食干净、扬尘少、环保等特点,满足了现代新型农业发展的要求。 In the present invention, by improving the above-mentioned air separation and dust removal unit, compound cleaning method, organic miscellaneous treatment, bag dust removal type dust treatment, non-uniform mesh, etc., the grain cleaning machine developed has high cleaning efficiency and high cleaning efficiency. The characteristics of clean food, less dust, and environmental protection meet the requirements of modern new agricultural development.
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| CN103521452B (en) | 2016-01-20 |
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Denomination of invention: An environmentally friendly composite grain cleaning machine Effective date of registration: 20231213 Granted publication date: 20160120 Pledgee: Shaanxi credit re Company Limited by Guarantee Pledgor: XI'AN XIN GU CORN PRODUCT CO.,LTD. Registration number: Y2023610000765 |
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