CN103497514A - Sculpturing silicone rubber material and sculpturing method - Google Patents
Sculpturing silicone rubber material and sculpturing method Download PDFInfo
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- CN103497514A CN103497514A CN201310480614.XA CN201310480614A CN103497514A CN 103497514 A CN103497514 A CN 103497514A CN 201310480614 A CN201310480614 A CN 201310480614A CN 103497514 A CN103497514 A CN 103497514A
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Abstract
The invention relates to the sculpturing field, in particular to a sculpturing silicone rubber material and a sculpturing method. A simulated silicone rubber statue replaces the traditional wax statue. The sculpturing silicone rubber material mainly comprises, by weight, base rubber (dealcoholization single-component room-temperature vulcanized silicone rubber), a cementing agent (dimethyl silicone oil) and a curing agent (peroxide), and a ratio of the base rubber to the cementing agent to the curing agent is 100:2:7. The sculpturing method for manufacturing the silicone rubber statue mainly includes technological steps of sculpturing a clay statue; rolling over a mold; pouring wax; releasing the clay statue from the mold; repairing a wax draft; secondarily rolling over the mold; melting the wax and releasing the wax from the mold; secondarily releasing the clay statue from the mold; repairing a rubber draft; making up the rubber draft and planting hair in the rubber draft. The sculpturing silicone rubber material and the sculpturing method have the advantages that physical properties such as the high-temperature performance, the low-temperature performance, the tensile strength and the tear strength of the super realism silicone rubber statue are greatly superior to physical properties of the wax statue; the sculptured product can be repaired repeatedly and can be repaired after being damaged; the product is touchable, the reflection performance of the product is close to a sculpture prototype such as a human, an animal, an insect or a scene, and an effect of the silicone rubber statue is real and simulated as compared with the wax statue.
Description
Technical field
The present invention relates to the sculpture field, relate in particular to a kind of silastic material for sculpture and sculpture method.
Background technology
China's cultural industry develop rapidly in recent years, make science and technology center, museum, waxen imagen silicon as Public Cultural Places such as shop, tourist attraction and various types of cultural centers no matter from display form, and the showpiece kind has all obtained earth-shaking variation.So the Super Realism art has had huge ample scope for abilities as a kind of Display Art of Public Culture occasion.The personage that Super Realism is moulded and represented, animal and scene are often life-like, have very strong sight, and the emulation of height, and the unique function of reduction historical personage, animal and scene is more arranged.
Because the fidelity of waxen imagen is high, the characteristics that the emulation infectivity is strong, make it as a kind of new artistic display means, in the late 20th century, enter China, and become the main flow showpiece of Public Culture occasion way of presentation.But waxen imagen is because its material is mainly paraffin, the shortcoming that therefore in the displaying process, has it to evade: high temperature easily melts, and low temperature is easy to crack, and fugitive color during life-time service is difficult for carrying and spectators, visitor and can't closely touches etc.; Its way of presentation and exhibition method have greatly been limited.
So it is main waxen imagen that the material that a kind of use is new replaces paraffin, becomes the technology of urgent need.This patent design is main raw in order to single-component room-temperature vulcanized silicone rubber, adopts equally the Super Realism gimmick, uses special process means to make the silicon rubber sculpture, replaces existing waxen imagen.
Prior art one related to the present invention
The technical scheme of prior art one
Existing waxen imagen sculpture, first will choose good solid paraffin and Chinese wax, and add stearic acid, makes it to become solid wax.This three's blending ratio is: 10 parts of stearic acid, 9 parts, paraffin, 1 part of Chinese wax.Wax, as carving material, due to the speciality of its material, makes its easy modification, and making personage tolerance range is high, can show the accurate various skin textures of personage.
The shortcoming of prior art one
Equally, waxen imagen is because the singularity of its material has embodied the high emulation of sculpture; But also, because of the person's character of its material, fusing point is low, poor performance at low temperatures.Cause the waxen imagen temperature higher than 65 ℃ of left and right Yi Ronghua, temperature is easy to crack lower than-20 ℃.So just be not easy to preserve, maintenance, high for the environmental requirement of showing.
Prior art two related to the present invention
The technical scheme of prior art two
The manufacture craft of waxen imagen is, clay sculpture, turn over mould, fills with wax, and the demoulding, repair wax and cosmetic.Clay sculpture is the engraving model; Turn over mould and refer to that the mud mould after completing with clay sculpture turns over molding jig; Filling with wax pours in mould for melting later wax juice; The demoulding is taken out from mould for solidifying later wax original text; Repair wax and refer to that the wax original text is done to refinement to be processed, as renovation skin texture, wrinkle etc.; The cosmetic of waxen imagen generally adopts the Freehandhand-drawing colouring.
The shortcoming of prior art two
The manufacture craft of waxen imagen is in mud original text setting, after turning over and being made for the wax original text, only only has " repairing wax " technique of one renovation, processing; Add the individual factor due to temperature, operator in " repairing wax " technique, can't assurance and the fidelity of object of reference or personage, animal, scene etc., error is larger.
Prior art three related to the present invention
The technical scheme of prior art three
Existing waxen imagen sculpture main raw composition is paraffin, and paraffin, as carving material, due to the speciality of its material, makes its easy modification, and making personage tolerance range is high, can show the accurate various skin textures of personage.
The shortcoming of prior art three
Equally, waxen imagen is because the singularity of its material has embodied the high emulation of sculpture; But also, because the reflective of its material is strong, especially with the reflective of sculpture prototype (personage, animal or scene), differ greatly, caused sculpture to seem and plated one deck oil film, greatly affected the fidelity of Super Realism sculpture; Simultaneously, waxen imagen is due to its material characteristic, and visitor and spectators are not tangible; And it is very big to touch sensation sculpture prototype (personage, animal or the scene) difference of getting up, also further affected the whole fidelity of sculpture.
Summary of the invention
In conjunction with the main drawback of currently available products waxen imagen, this patent need to solve the problem of two aspects;
One, find a kind of material of shaping, replace the main raw-paraffin of waxen imagen; 1. this kind of material should be on the basis that guarantees the sculpture products high emulation, and high temperature, low-temperature performance are good; 2. the sculpture products that while this kind of material made is convenient to carrying, cleaning and maintenance; 3. this kind of material, after making sculpture, approaches true prototype to people's visual effect, reflectance; 4. this kind of material, after making sculpture, can touch for the people, and sense of touch approaches true prototype.
Two, the effect that guarantees the emulation of sculpture height of take is prerequisite, in conjunction with the characteristic of novel material, studies a kind of production process of brand-new Super Realism sculpture, improves the fidelity of sculpture, farthest reduce and prototype between error.
In order to reach as above purpose, the present invention takes following technical scheme:
Scheme 1:
A kind of silastic material for sculpture is characterized in that: the material by following part by weight forms: base glue be Dealcoholized one-component room temperature vulcanized silicone rubber (
), jointing compound is dimethyl silicone oil and solidifying agent, three's ratio is 100:2:7; Described solidifying agent is γ-Propylamino propyl trialkoxy silane and/or α-Propylamino methyl trialkoxysilane.
Scheme 2:
A kind of sculpture method, the step that comprises renovation wax original text, is characterized in that, comprises following steps:
After the wax original text has been renovated, take unsatured epoxy resin as main raw, make mould, resin is in harmonious proportion complete, add that to take superoxide be main solidifying agent, ratio is 5%-7%, evenly spreads upon on the wax original text, then applies with layer of glass silk cloth; Need pre-buried gas exhaust duct at the high point of wax original text, low spot, so repeatedly, reach three-layer resin, after layer glass fiber yarn cloth is alternate, standingly treat that mould is fully curing;
The resin die that will contain the wax original text is put into wax melter, after changing the wax demoulding, that mold cleaning is totally standby;
The colloidal materials that the modulation cast is used, main raw is: virgin rubber (RTV-1, single-component room-temperature vulcanized silicone rubber), dimethyl silicone oil, these both part by weight are: 100: 2, fully stir as stand for standby use; Allotment sculpture products background color, color pigments is selected acrylic paints, after acrylic paints is put into to the colloid modulated, fully stirs static reserve after color is even; Add peroxide firming agent, peroxide firming agent is 7: 100 with the colloid part by weight that modulates color, fully stirs stand for standby use; The colloid colloidal materials of modulation is put into to centrifugal vacuum machine and vacuumize, prevent in colloid that the bubble be mingled with is arranged; Colloidal materials slowly, at the uniform velocity is poured in the resin fibre mould, and stand for standby use treats that it is fully curing;
Treat that the colloid in mould is fully curing, touch tack-free after, die sinking is taken out it, cleans out.
The further technical scheme of the present invention is, the described sculpture of cleaning out also comprises renovates and increases appendicular step.
The further technical scheme of the present invention is, described renovation wax original text and step is as follows before: after definite sculpture object, sculpture forms the mud original text; After definite mud original text sculpture completes, with gypsum (
) be main raw, make mould, after the gypsum mold solidifying formation, sculpture clay impurity in mould to be cleaned out, matched moulds is standby; At first separant is spread upon in mould with hairbrush; Secondly, by paraffin, the Chinese wax ratio heat fused of 9:1 by volume, be cast in after stirring by the mud original text and turn in the plaster mould of system, standingly treat that it is fully curing; After treating that the wax original text solidifies fully, die sinking is taken out; Renovation wax original text, at first compare the sculpture prototype, and the wax original text is carried out to emulation sculpture again, repairs and eliminate error.
Adopt as above the present invention of technical scheme, with respect to prior art, following beneficial effect arranged:
(1). the technology that this patent adopts has improved the life-span of Super Realism sculpture greatly;
1.. in this patent, the single-component room temperature vulcanized silicon rubber of the main raw of sculpture has good ageing resistance,
in temperature range, indeformable, do not ftracture, colour-fast;
2.. after in this patent, the single-component room temperature vulcanized silicon rubber of the main raw of sculpture solidifies, be not afraid of collision, touch, avoid due to carrying, collision and touch the impact on the sculpture life-span brought.
(2). the technology that this patent adopts has greatly improved the fidelity of Super Realism sculpture;
1.. than the manufacture craft link of waxen imagen, this patent has greatly improved the simulation process for sculpture.In this patent, related technical process has and compares the process procedure of simulation modification with the sculpture prototype three times, and be respectively: the wax original text is renovated, and the glue original text is renovated, and the powder adornment is renovated;
2.. in this patent, the single-component room temperature vulcanized silicon rubber adhesiveproperties of the main raw of sculpture is good, and cosmetic process adopts and smears the virgin rubber method, makes whole structure very approach true, reaches the fidelity requirement of Super Realism.
(3). the technology that this patent adopts is convenient to maintenance and the maintenance of super realistic attention sculpture, reduces and shows cost;
1.. than the main raw paraffin of waxen imagen, after in this patent, the single-component room temperature vulcanized silicon rubber of main raw solidifies, be not afraid of and beat, collide; After dust, dirt are arranged, available washing; Sculpture after cleaning out almost and brand-new sculpture striking resemblances;
2.. than the main raw paraffin of waxen imagen, at 30 ℃, just soften, higher than 65 ℃ of thawings, lower than-20 ℃ of crackings; Be subject to strong illumination, the top layer oxidation is faded, and show surroundings requires very harsh; In this patent, the single-component room temperature vulcanized silicon rubber of main raw solidifies rear good physical performance, colour-fast, indeformable, shows that conditional request is low, greatly reduces the displaying cost.
(4). the technology that this patent adopts has improved the sense organ of sculpture products, has improved spectators visitor's experience participation;
1.. the main raw paraffin of waxen imagen, the reflective of material is strong, especially with the reflective of sculpture prototype (personage, animal or scene), differs greatly, and has caused sculpture to seem and has plated one deck oil film, has affected greatly the fidelity of Super Realism sculpture.After in this patent, the single-component room temperature vulcanized silicon rubber of main raw solidifies, optical property approaches the sculpture prototype, and very emulation great has promoted perception;
2.. the main raw paraffin of waxen imagen, not tangible, after touching, easily fade, distortion; In this patent, the single-component room temperature vulcanized silicon rubber of main raw, tangible, and extruding is colour-fast, indeformable; But spectators, visitor's close contact sculpture, tangible perception, promoted greatly the user and experienced participation.
The present invention intends adopting single-component room-temperature vulcanized silicone rubber to replace the main raw of paraffin as the Super Realism sculpture; Single-component room temperature vulcanized silicon rubber English name: One component room temperature vulcanized silicone rubber (being called for short RTV-1) is the important kind in the organo-silicone rubber series products.
The present invention adopt with the Dealcoholized one-component room temperature vulcanized silicone rubber in single-component room temperature vulcanized silicon rubber (
) for replacing paraffin, main raw carries out the making of Super Realism sculpture.Its base glue good fluidity, adopt casting moulding, moulding performance good, becomes the most important condition that it can be used as carving material; Secondly, solidify the Dealcoholized one-component room temperature vulcanized silicone rubber after qualitative, the physicalies such as high and low temperature performance, tensile strength, tear strength are better than paraffin greatly; Become it and can be used as one of prerequisite of carving material; Again, the Dealcoholized one-component room temperature vulcanized silicone rubber adhesiveproperties is good, makes sculpture products repeatedly to renovate, and after breakage, can repair; Become two of its prerequisite that can be used as carving material; Finally, the Dealcoholized one-component room temperature vulcanized silicone rubber people is tangible, and reflective function approaches the sculpture prototypes such as the mankind, animal or scene.
The accompanying drawing explanation
In order to further illustrate the present invention, below in conjunction with accompanying drawing, further describe:
Fig. 1 is the process flow diagram of invention;
Fig. 2 is for take the parting line schematic diagram that mankind's head is example.
Embodiment
Below in conjunction with accompanying drawing, embodiments of the invention are described, embodiment is not construed as limiting the invention:
In conjunction with Fig. 1;
(1). after definite sculpture object, adopt the Super Realism gimmick to carry out sculpture, form the mud original text;
. after definite mud original text sculpture completes, with gypsum (
) be main raw, make mould.(take mankind's head as example, parting line is as Fig. 2 :), after the gypsum mold solidifying formation, cleans out the impurity such as sculpture clay in mould, and matched moulds is standby;
(3). at first by separant (suds of Vaseline, dilution all can), with hairbrush, spread upon gently in mould; Secondly, the ratio heat fused by paraffin, Chinese wax (claiming again beeswax) in 9:1, be cast in after stirring by the mud original text and turn in the plaster mould of system, and it is fully curing in standing wait;
(4). after treating that the wax original text solidifies fully, die sinking is taken out;
(5). renovation wax original text, at first compare the sculpture prototype, the wax original text is carried out to emulation sculpture again, repair and eliminate error.Then, utilize wire brush, the instruments such as knife blade are to wrinkle, pore, and the grain details such as spot are carved;
(6). after the wax original text has been renovated, take unsatured epoxy resin as main raw, make mould.Resin is in harmonious proportion complete, add and take superoxide and be the solidifying agent of main (for example: γ-Propylamino propyl trialkoxy silane 1%-1.5%, α-Propylamino methyl trialkoxysilane 4%-5%), ratio is 5%-7%, evenly spread upon on the wax original text, then apply with layer of glass silk cloth; Need pre-buried gas exhaust duct (take mankind's head as example, in positions such as nose, the corners of the mouths) at the high point of wax original text, low spot.So repeatedly, reach three-layer resin, after layer glass fiber yarn cloth is alternate, standing wait mould is fully curing;
(7). the resin die that will contain the wax original text is put into wax melter, after changing the wax demoulding, that mold cleaning is totally standby;
(8). 1. at first colloidal materials used is poured into a mould in modulation, and main raw is: virgin rubber (RTV-1, single-component room-temperature vulcanized silicone rubber), dimethyl silicone oil (
).These both part by weight are: 100: 2, fully stir as stand for standby use; 2. secondly allocate the sculpture products background color, color pigments is selected acrylic paints, after acrylic paints is put into to the colloid modulated, fully stirs static reserve after color is even; 3. add peroxide firming agent, peroxide firming agent is 7: 100 with the colloid part by weight that modulates color, fully stirs stand for standby use; 4. the colloid colloidal materials of modulation is put into to centrifugal vacuum machine and vacuumize, prevent in colloid that the bubble be mingled with is arranged.5. colloidal materials slowly, at the uniform velocity is poured in the resin fibre mould, stand for standby use waits for that it is fully curing;
. treat that the colloid in mould is fully curing, touch tack-free after, die sinking is taken out it, cleans out standby;
(10). at first the glue original text is roughly renovated, as cut limit, deburring, repairing breach etc.; Next contrasts the sculpture prototype, and the glue original text is revised, and further eliminates error;
(11). 1. change end adornment: with reference to the sculpture prototype, modulation cosmetic (virgin rubber, solidifying agent, acrylic paints), utilize the instruments such as art designing pen, writing brush, uses streak method that cosmetic is applied on proofreading uniformly, after it solidifies, can carry out smearing for second time; 2. change details: with reference to the sculpture prototype, the details such as blood vessel, blue veins, spot, cutin are smeared and drawn; 3. the hair of planting: with reference to the sculpture prototype, by dirt settlings such as hairs (take the mankind as example: hair, eyebrow, beard, vibrissa), utilize manual the implantation to be written in proofreading; 4. whole modification: comprise the hair style finishing, change powder adornment (utilizing mankind's toiletware, material to carry out the processing of Super Realism gimmick to outward appearance), clothes etc.
The beneficial effect that the art of this patent scheme is brought:
(1). the technology that this patent adopts has improved the life-span of Super Realism sculpture greatly;
1.. in this patent, the single-component room temperature vulcanized silicon rubber of the main raw of sculpture has good ageing resistance,
in temperature range, indeformable, do not ftracture, colour-fast;
2.. after in this patent, the single-component room temperature vulcanized silicon rubber of the main raw of sculpture solidifies, be not afraid of collision, touch, avoid due to carrying, collision and touch the impact on the sculpture life-span brought.
(2). the technology that this patent adopts has improved the fidelity of Super Realism sculpture greatly;
1.. than the manufacture craft link of waxen imagen, this patent has improved the simulation process for sculpture greatly.In this patent, related technical process has and compares the process procedure of simulation modification with the sculpture prototype three times, and be respectively: the wax original text is renovated, and the glue original text is renovated, and the powder adornment is renovated;
2.. in this patent, the single-component room temperature vulcanized silicon rubber adhesiveproperties of the main raw of sculpture is good, and cosmetic process adopts and smears the virgin rubber method, makes whole structure very approach true, reaches the fidelity requirement of Super Realism.
(3). the technology that this patent adopts is convenient to maintenance and the maintenance of super realistic attention sculpture, reduces and shows cost;
1.. than the main raw paraffin of waxen imagen, after in this patent, the single-component room temperature vulcanized silicon rubber of main raw solidifies, be not afraid of and beat, collide; After dust, dirt are arranged, available washing; Sculpture after cleaning out almost and brand-new sculpture striking resemblances;
2.. than the main raw paraffin of waxen imagen, at 30 ℃, just soften, higher than 65 ℃ of thawings, lower than-20 ℃ of crackings; Be subject to strong illumination, the top layer oxidation is faded, and show surroundings requires very harsh; In this patent, the single-component room temperature vulcanized silicon rubber of main raw solidifies rear good physical performance, colour-fast, indeformable, shows that conditional request is low, greatly reduces the displaying cost.
(4). the technology that this patent adopts has improved the sense organ of sculpture products, has improved spectators visitor's experience participation;
1.. the main raw paraffin of waxen imagen, the reflective of material is strong, especially with the reflective of sculpture prototype (personage, animal or scene), differs greatly, and has caused sculpture to seem and has plated one deck oil film, has affected greatly the fidelity of Super Realism sculpture.After in this patent, the single-component room temperature vulcanized silicon rubber of main raw solidifies, optical property approaches the sculpture prototype, and very emulation great has promoted perception;
2.. the main raw paraffin of waxen imagen, not tangible, after touching, easily fade, distortion; In this patent, the single-component room temperature vulcanized silicon rubber of main raw, tangible, and extruding is colour-fast, indeformable; But spectators, visitor's close contact sculpture, tangible perception, promoted greatly the user and experienced participation.
Above demonstration and described ultimate principle of the present invention, principal character and advantage of the present invention.Those skilled in the art should understand the present invention and not be restricted to the described embodiments; that in above-described embodiment and specification sheets, describes just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in claimed scope.
Claims (4)
1. the silastic material for sculpture, it is characterized in that: the material by following part by weight forms: base glue be Dealcoholized one-component room temperature vulcanized silicone rubber (
), jointing compound is dimethyl silicone oil and solidifying agent, three's ratio is 100:2:7; Described solidifying agent is γ-Propylamino propyl trialkoxy silane and/or α-Propylamino methyl trialkoxysilane.
2. a sculpture method, the step that comprises renovation wax original text, is characterized in that, comprises following steps:
After the wax original text has been renovated, take unsatured epoxy resin as main raw, make mould, resin is in harmonious proportion complete, add that to take superoxide be main solidifying agent, ratio is 5%-7%, evenly spreads upon on the wax original text, then applies with layer of glass silk cloth; Need pre-buried gas exhaust duct at the high point of wax original text, low spot, so repeatedly, reach three-layer resin, after layer glass fiber yarn cloth is alternate, standingly treat that mould is fully curing;
The resin die that will contain the wax original text is put into wax melter, after changing the wax demoulding, that mold cleaning is totally standby;
The colloidal materials that the modulation cast is used, main raw is: virgin rubber (RTV-1, single-component room-temperature vulcanized silicone rubber), dimethyl silicone oil, these both part by weight are: 100: 2, fully stir as stand for standby use; Allotment sculpture products background color, color pigments is selected acrylic paints, after acrylic paints is put into to the colloid modulated, fully stirs static reserve after color is even; Add peroxide firming agent, peroxide firming agent is 7: 100 with the colloid part by weight that modulates color, fully stirs stand for standby use; The colloid colloidal materials of modulation is put into to centrifugal vacuum machine and vacuumize, prevent in colloid that the bubble be mingled with is arranged; Colloidal materials slowly, at the uniform velocity is poured in the resin fibre mould, and stand for standby use treats that it is fully curing;
Treat that the colloid in mould is fully curing, touch tack-free after, die sinking is taken out it, cleans out.
3. a kind of sculpture method as claimed in claim 2, is characterized in that, the described sculpture of cleaning out also comprises renovates and increases appendicular step.
4. a kind of sculpture method as claimed in claim 2, is characterized in that, described renovation wax original text and step is as follows before: after definite sculpture object, sculpture forms the mud original text; After definite mud original text sculpture completes, with gypsum (
) be main raw, make mould, after the gypsum mold solidifying formation, sculpture clay impurity in mould to be cleaned out, matched moulds is standby; At first separant is spread upon in mould with hairbrush; Secondly, by paraffin, the Chinese wax ratio heat fused of 9:1 by volume, be cast in after stirring by the mud original text and turn in the plaster mould of system, standingly treat that it is fully curing; After treating that the wax original text solidifies fully, die sinking is taken out; Renovation wax original text, at first compare the sculpture prototype, and the wax original text is carried out to emulation sculpture again, repairs and eliminate error.
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