CN114633490B - Harmless manufacturing process of high-simulation plant leaf specimen - Google Patents
Harmless manufacturing process of high-simulation plant leaf specimen Download PDFInfo
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- CN114633490B CN114633490B CN202210434169.2A CN202210434169A CN114633490B CN 114633490 B CN114633490 B CN 114633490B CN 202210434169 A CN202210434169 A CN 202210434169A CN 114633490 B CN114633490 B CN 114633490B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 58
- 238000004088 simulation Methods 0.000 title claims abstract description 21
- 239000011347 resin Substances 0.000 claims abstract description 73
- 229920005989 resin Polymers 0.000 claims abstract description 73
- 210000003462 vein Anatomy 0.000 claims abstract description 17
- 238000001816 cooling Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 13
- 238000000465 moulding Methods 0.000 claims abstract description 10
- 238000009434 installation Methods 0.000 claims abstract description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 24
- 239000002023 wood Substances 0.000 claims description 24
- 239000002985 plastic film Substances 0.000 claims description 20
- 229910052742 iron Inorganic materials 0.000 claims description 12
- 239000004033 plastic Substances 0.000 claims description 11
- 229920003023 plastic Polymers 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000004080 punching Methods 0.000 claims description 6
- 239000004831 Hot glue Substances 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 238000005498 polishing Methods 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 238000009966 trimming Methods 0.000 claims description 4
- 230000007306 turnover Effects 0.000 claims description 4
- 241000238631 Hexapoda Species 0.000 claims description 2
- 230000001070 adhesive effect Effects 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 239000003086 colorant Substances 0.000 claims description 2
- 238000011049 filling Methods 0.000 claims description 2
- 238000004321 preservation Methods 0.000 claims description 2
- 238000012545 processing Methods 0.000 claims description 2
- 125000006850 spacer group Chemical group 0.000 claims description 2
- 238000003892 spreading Methods 0.000 claims description 2
- 230000007480 spreading Effects 0.000 claims description 2
- 238000010422 painting Methods 0.000 claims 1
- 241000196324 Embryophyta Species 0.000 abstract description 24
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 6
- 230000007797 corrosion Effects 0.000 abstract description 4
- 238000005260 corrosion Methods 0.000 abstract description 4
- 230000036541 health Effects 0.000 abstract description 4
- 238000002485 combustion reaction Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 3
- 230000002269 spontaneous effect Effects 0.000 abstract description 3
- 230000002265 prevention Effects 0.000 abstract 3
- 241000219000 Populus Species 0.000 description 8
- 230000001680 brushing effect Effects 0.000 description 8
- 238000001746 injection moulding Methods 0.000 description 6
- 238000001035 drying Methods 0.000 description 3
- 230000001575 pathological effect Effects 0.000 description 3
- 238000004040 coloring Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000003755 preservative agent Substances 0.000 description 2
- 230000002335 preservative effect Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001802 infusion Methods 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000036561 sun exposure Effects 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41G—ARTIFICIAL FLOWERS; WIGS; MASKS; FEATHERS
- A41G1/00—Artificial flowers, fruit, leaves, or trees; Garlands
- A41G1/007—Artificial trees
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/04—Modelling plastic materials, e.g. clay
- B44C3/046—Modelling plastic materials, e.g. clay using a modelling surface, e.g. plate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/12—Uniting ornamental elements to structures, e.g. mosaic plates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/06—Natural ornaments; Imitations thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/702—Imitation articles, e.g. statues, mannequins
- B29L2031/7026—Trees
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Textile Engineering (AREA)
- Agricultural Chemicals And Associated Chemicals (AREA)
Abstract
The invention relates to a harmless manufacturing process of a high-simulation plant leaf, and belongs to the technical field of plant specimen manufacturing processes. The method comprises the following manufacturing processes: 1) selecting prototype materials, 2) manufacturing a leaf model, 3) manufacturing a resin template, 4) carrying out leaf plastic-sucking cooling molding, 5) carrying out vein installation molding and 6) carrying out branch assembly. The invention is especially suitable for public science and education places such as museums, science and technology centers and the like to display, can scientifically and accurately express plants, vividly reflect the natural characteristics of the plants, is environment-friendly in material, free from the restriction of process equipment on manufacturing types and quantity, flexible in manufacturing form, resistant to high temperature, difficult to deform and fade, resistant to corrosion, has the characteristics of rain prevention, fire prevention and spontaneous combustion prevention, and can ensure the safety and health of display environments and audiences.
Description
Technical Field
The invention relates to a harmless manufacturing process of a high-simulation plant leaf specimen, and belongs to the technical field of manufacturing processes of plant specimens.
Background
Currently, the method of making leaves is typically injection molding the leaves. The injection molding leaves are plastic leaf products with various shapes manufactured by using a plastic molding die. Each kind of tree leaf must be die-opened first, die-opening expense is high, and the producer generally needs mass production (at least ten thousand leaves at a time) just can guarantee the cost, so the leaf of moulding plastics is the environment decoration goods of mass production usually, and the emphasis decorates the environment, does not pay attention to the scientific expression of plant. Meanwhile, the injection molding process has certain defects that the product is difficult to shape and easy to fall off after being installed, and the display effect is affected.
The simulated plant leaves used for displaying public science and education places such as museums, science and education houses and the like have the characteristics of small quantity and diversification, and have high requirements on scientificity and accuracy of plant expression. The leaves manufactured by the existing injection molding process cannot reflect the natural characteristics of plants, are not environment-friendly in material, cannot resist high temperature, are easy to deform and fade, are poor in corrosion resistance, and cannot guarantee the safety and health of the display environment and audiences.
Therefore, a harmless manufacturing process of the high-simulation plant leaf capable of solving the technical problems is needed to be developed.
Disclosure of Invention
The invention aims to solve the defects of the prior art, provides a harmless manufacturing process of a high-simulation plant leaf, is particularly suitable for displaying in public science and education places such as museums, science and technology centers and the like, can scientifically and accurately express plants, vividly reflect the natural characteristics of the plants, is environment-friendly in material, free from the restriction of process equipment in manufacturing types and quantity, flexible in manufacturing form, high-temperature resistant, not easy to deform and fade, corrosion resistant, has rainproof, fireproof and spontaneous combustion resistant characteristics, and can ensure the safety and health of display environments and audiences.
In order to achieve the above purpose, the present invention provides the following technical solutions:
The harmless manufacturing process of the high-simulation plant leaf is characterized by comprising the following manufacturing processes of:
1. Selecting prototype materials
Collecting true and complete leaves and branches thereof, and storing in a food fresh-keeping bag or preserving at low temperature;
Preferably, the low-temperature preservation temperature is controlled to be 0-4 ℃;
2. making leaf models
Modulating the sculpture mud to be moderately soft and hard, paving the sculpture mud on a flat wood board, compacting the selected leaves by attaching the sculpture mud, enabling the clear sides of the leaves to face upwards, selecting the leaves with different sizes, spreading the leaves with different ages as full as possible on the whole wood board, not flattening the leaves, putting the leaves on the sculpture mud along the original shape of the leaves, and imprinting the leaves on the sculpture mud after putting the leaves;
Preferably, the size of the wood board is 300mm×600mm;
preferably, the leaves are moist leaves;
3. Making resin leaf template
Surrounding a whole wood board with placed leaves by adopting a square or hard paper shell, taking the wood board as a pouring graduated scale and preventing pouring resin from overflowing, fixing by using screws, filling gaps with hot melt adhesive to form a leaf template, spraying a spacer on the leaf template to prevent leaves and sculpture mud from being adhered to the resin template, pouring resin in the surrounding areas, standing for 24 hours, completely curing the resin to form a resin board, removing the resin board, cleaning the sculpture mud and the leaves, and manufacturing a resin leaf template printed with clear leaf veins at the moment;
preferably, in order to facilitate the later-stage leaf making and vacuum extraction, a plurality of small holes with the diameter of less than 0.5mm are drilled on the resin leaf template by a drill;
preferably, the punching position is selected at a low-lying position of the resin leaf template, the low-lying position can be the top end of the leaf handle or the position of the leaf drip tip, and the purpose is to pump air at the concave low-lying position of the resin leaf template away from the back of the template, so that the PE plastic sheet is fully attached to the resin leaf template;
Preferably, the height of the square or hard paper shell is 30mm;
preferably, the release agent is a liquid floor wax;
Preferably, the specific steps of resin infusion are as follows: uniformly brushing resin on the leaf template for a plurality of times, drying the resin to be brushed for the last time, brushing for 30-60 minutes, and finally leveling one surface of the cured resin leaf template without concave and convex, so that the adhesive property with a sucker of a vacuum machine is better;
4. Leaf plastic-sucking cooling forming
Heating and softening a flat transparent PE plastic sheet with the size larger than that of a resin leaf template according to the thickness of the collected leaves, adsorbing the sheet on the surface of the resin leaf template by adopting a vacuum machine, cooling and forming to form a finished product plastic suction blade, wherein the step can be directly carried out by a plastic suction manufacturer according to the template;
fine trimming and polishing are carried out on the finished product plastic sucking blade;
Special processing is carried out on the leaves with special shapes, the leaves are heated and softened by a hot air gun, and the needed shapes are molded;
preferably, the special-shape leaves are residual leaves, wormholes and crack leaves;
5. Vein installation molding
Selecting iron wires with different thicknesses according to the thickness of veins of the blade to manufacture a petiole, fixing one end of the iron wire on the blade, wrapping the iron wire with corrugated paper to manufacture the petiole, and coating corresponding colors according to the actual state of the blade;
6. Branch assembly
The colored and naturally dried leaves are arranged on the branches layer by layer according to the growth sequence of the normal leaves of the plant;
Preferably, the branches are replaced by colored true branches or by colored replicas of the true branches after the turnover of the mold.
The harmless manufacturing process of the high-simulation plant leaf has reasonable process design and has the following beneficial effects:
1. Saving materials: in the past, an injection molding process is adopted to manufacture a large number of leaves, the sizes and the shapes of the leaves are completely the same, and only a part or a small number of leaves of the same kind can be adopted in the same plant display in a exhibition hall, because the leaves of the same plant have a plurality of conditions such as sun exposure, worm eaten by insects, incomplete, yellow leaves, green leaves, new leaves, old leaves and the like. In the display, the leaves of the same tree or tree of the same variety cannot be completely the same, and the leaves are uniformly molded, so that a batch of injection molding leaves are manufactured, the consumption can not be half, and the material waste is easily caused. The plastic suction process can quantitatively shape and manufacture, and can avoid waste.
2. The manufacturing cost is saved: the plastic sucking process saves resources such as materials, manpower and the like, and generally reduces the manufacturing cost.
3. Expressing natural attributes: can more accurately and scientifically express the natural attribute and the staged characteristic of the plant, and the detail display is more accurate. The quality of display can be obviously improved, and more real viewing experience and visual effect are brought to audiences.
Detailed Description
The following description will clearly and fully describe the technical solutions of the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
In this embodiment, taking normally grown poplar leaves as an example, a harmless manufacturing process of high-simulation poplar leaves is provided, which comprises the following manufacturing processes
1. Selecting leaf materials
Collecting poplar leaves (including branches, which are only used as reference objects for sculpturing the branches and are not processed) with normal shapes and different sizes, photographing (taking reference for later coloring, omitting photographing by deep drawing work), and storing in a food fresh-keeping bag. Making leaves as soon as possible to ensure that leaves remain complete, fresh form and color when the leaves are made, and if the collected leaves cannot be used as soon as possible, wrapping the leaves with a preservative film, and then placing the leaves in a low-temperature environment of 0-4 ℃ for later use;
2. making leaf models
The sculpture mud is modulated to be moderate in hardness, paved on a flat wood board, and a flat wood board with the size of 300mm multiplied by 600mm is selected. Compacting the selected fresh leaves by attaching the sculpture mud, and selecting the leaves with different sizes to be paved on the whole wood board as much as possible on the clear sides of the leaves. The leaves are not required to be flattened, the leaves are placed on the sculpture mud along the original shape of the leaves, and veins of the leaves are marked on the sculpture mud after the leaves are placed;
3. Making resin leaf template
The periphery of the wood board (one) with the leaves is enclosed by a wood square with the height of 30 mm. The battens surrounding the wood boards can be used as a graduated scale for pouring resin and can also prevent the poured resin from overflowing. The wood is fixed by screws, and the gaps are filled with hot melt adhesive, so that the leaf templates are manufactured. And spraying liquid floor wax on the leaf template to serve as a separating agent, so that the leaves and the sculpture mud are prevented from being stuck to the resin template. Pouring resin into the enclosed area (uniformly brushing the resin onto the leaf template for a plurality of times, drying the resin to be brushed last time, brushing the resin subsequently, wherein the time for each brushing and curing is 30-60 minutes, and finally the cured resin plate is smooth and free of concave-convex), standing for 24 hours, completely curing the resin, cooling the resin to form the resin plate, taking down the resin plate, and cleaning the sculpture mud and the leaves. A resin leaf template printed with clear leaf veins is finished;
Note that in order to facilitate the post-production of the leaves, vacuum is drawn, and a plurality of small holes with diameters within 0.5mm are drilled on the resin leaf template by a drill. The punching position is selected at the top end or the tip end of the blade handle, so that the punching is prevented from being carried out on the leaves and veins of the leaves, and air in the concave low-lying position of the leaf template is pumped away from the back of the template.
Then, placing a flat transparent PE plastic sheet on the leaf template, (the flat surface is the back surface of the leaf template, so that a sucker of a vacuum machine can be conveniently and well adsorbed on the back surface of the leaf template, and air between the plastic sheet and the leaf template can be pumped away more quickly), so that the plastic sheet and the resin leaf template are tightly attached together;
4. Leaf plastic-sucking cooling forming
And heating and softening the flat transparent PE plastic sheet, and vacuum-adsorbing the plastic sheet on the surface of the leaf template by adopting a heating preheating vacuum machine. The thickness dimension of the plastic sheet is referred to the thickness of the collected leaves.
And cooling and molding the plastic sheet, and taking the plastic sheet off the leaf template to obtain the plastic suction blade. Fine trimming and polishing are carried out on the finished product blade;
5. Vein installation molding
And selecting iron wires with different thicknesses according to the thickness of veins of each blade to manufacture a petiole. One end of the iron wire is stuck on the blade by using 502 glue, the iron wire is wrapped by corrugated paper to be made into a blade handle, and then the corresponding color is coated according to the actual state of each blade;
6. Branch assembly
The colored and naturally dried leaves are arranged on the branches layer by layer according to the growth sequence of the normal leaves of the poplar leaves, the branches take the sampled branches as references, and the branches after the turnover are colored and dried by replica of the branches, so that the branches can be used.
Example 2
The embodiment takes pathological poplar leaves as an example, provides a harmless manufacturing process of high-simulation pathological poplar leaves, which comprises the following manufacturing processes
1. Selecting leaf materials
Collecting poplar leaves (including branches, which are only used as reference objects for sculpturing the branches and are not processed) with normal shapes and different sizes, photographing (taking reference for later coloring, omitting photographing by deep drawing work), and storing in a food fresh-keeping bag. Making leaves as soon as possible to ensure that leaves remain complete, fresh form and color when the leaves are made, and if the collected leaves cannot be used as soon as possible, wrapping the leaves with a preservative film, and then placing the leaves in a low-temperature environment of 0-4 ℃ for later use;
2. making leaf models
The sculpture mud is modulated to be moderate in hardness, paved on a flat wood board, and a flat wood board with the size of 300mm multiplied by 600mm is selected. Compacting the selected fresh leaves by attaching the sculpture mud, and selecting the leaves with different sizes to be paved on the whole wood board as much as possible on the clear sides of the leaves. The leaves are not required to be flattened, the leaves are placed on the sculpture mud along the original shape of the leaves, and veins of the leaves are marked on the sculpture mud after the leaves are placed;
3. Making resin leaf template
The periphery of the wood board (one) with the leaves is enclosed by a wood square with the height of 30 mm. The battens surrounding the wood boards can be used as a graduated scale for pouring resin and can also prevent the poured resin from overflowing. The wood is fixed by screws, and the gaps are filled with hot melt adhesive, so that the leaf templates are manufactured.
And spraying liquid floor wax on the leaf template to serve as a separating agent, so that the leaves and the sculpture mud are prevented from being stuck to the resin template. Pouring resin into the enclosed area (uniformly brushing the resin onto the leaf template for a plurality of times, drying the resin to be brushed last time, brushing the resin subsequently, wherein the time for each brushing and curing is 30-60 minutes, and finally the cured resin plate is smooth and free of concave-convex), standing for 24 hours, completely curing the resin, cooling the resin to form the resin plate, taking down the resin plate, and cleaning the sculpture mud and the leaves. A resin leaf template printed with clear leaf veins is finished;
Note that in order to facilitate the post-production of the leaves, vacuum is drawn, and a plurality of small holes with diameters within 0.5mm are drilled on the resin leaf template by a drill. The punching position is selected at the top end or the tip end of the blade handle, so that the punching is prevented from being carried out on the leaves and veins of the leaves, and air in the concave low-lying position of the leaf template is pumped away from the back of the template.
Then, placing a flat transparent PE plastic sheet on the leaf template, (the flat surface is the back surface of the leaf template, so that a sucker of a vacuum machine can be conveniently and well adsorbed on the back surface of the leaf template, and air between the plastic sheet and the leaf template can be pumped away more quickly), so that the plastic sheet and the resin leaf template are tightly attached together;
4. Leaf plastic-sucking cooling forming
And heating and softening the flat transparent PE plastic sheet, and vacuum-adsorbing the plastic sheet on the surface of the leaf template by adopting a heating preheating vacuum machine. The thickness dimension of the plastic sheet is referred to the thickness of the collected leaves. And cooling and molding the plastic sheet, and taking the plastic sheet off the leaf template to obtain the plastic suction blade. Fine trimming and polishing are carried out on the finished product blade; ironing the broken leaves by a small electric cautery pen according to the characteristics of the damaged leaves in order to create the characteristics of damaged leaves; and (3) heating the leaves in a high-grade way by using a blower, clamping the leaves by using a nipper pliers, pulling, rapidly putting into cold water for cooling, and curling and shaping. The pathological leaves can be obtained.
5. Vein installation molding
And selecting iron wires with different thicknesses according to the thickness of veins of each blade to manufacture a petiole. One end of the iron wire is stuck on the blade by using 502 glue, the iron wire is wrapped by corrugated paper to be made into a blade handle, and then the corresponding color is coated according to the actual state of each blade;
6. Branch assembly
Naturally airing the colored leaves, and installing the leaves on the branches layer by layer according to the growth sequence of the normal leaves of the poplar leaves; the branches are used as reference, and the branches after the turnover mould are colored and dried by replica of the branches.
The harmless manufacturing process of the high-simulation plant leaf is particularly suitable for being used for displaying in public science and education places such as museums, science and technology centers and the like, can scientifically and accurately express plants, vividly reflect the natural characteristics of the plants, is environment-friendly in material quality, free of restriction of process equipment on manufacturing types and quantity, flexible in manufacturing form, high-temperature-resistant, not easy to deform and fade, corrosion-resistant, rainproof, fireproof and spontaneous combustion-resistant, and can ensure the safety and health of display environments and audiences.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The harmless manufacturing process of the high-simulation plant leaf specimen is characterized by comprising the following manufacturing processes of:
1) Selecting prototype materials
Collecting true and complete leaves and branches thereof, and storing in a food fresh-keeping bag or preserving at low temperature;
2) Making leaf models
Modulating the sculpture mud to be moderately soft and hard, paving the sculpture mud on a flat wood board, compacting the selected leaves by attaching the sculpture mud, enabling the clear sides of the leaves to face upwards, selecting the leaves with different sizes, spreading the leaves with different ages as full as possible on the whole wood board, not flattening the leaves, putting the leaves on the sculpture mud along the original shape of the leaves, and imprinting the leaves on the sculpture mud after putting the leaves;
3) Making resin leaf template
Surrounding a whole wood board with placed leaves by adopting a square or hard paper shell, taking the wood board as a pouring graduated scale and preventing pouring resin from overflowing, fixing by using screws, filling gaps with hot melt adhesive to form a leaf template, spraying a spacer on the leaf template to prevent leaves and sculpture mud from being adhered to the resin template, pouring resin in the surrounding areas, standing for 24 hours, completely curing the resin to form a resin board, removing the resin board, cleaning the sculpture mud and the leaves, and manufacturing a resin leaf template printed with clear leaf veins at the moment;
4) Leaf plastic-sucking cooling forming
Heating and softening a flat transparent PE plastic sheet with the size larger than that of a resin leaf template according to the thickness of collected leaves, adsorbing the sheet on the surface of the resin leaf template by adopting a vacuum machine, cooling and forming to form a finished product of plastic suction blade;
fine trimming and polishing are carried out on the finished product plastic sucking blade;
Special processing is carried out on the leaves with special shapes, the leaves are heated and softened by a hot air gun, and the needed shapes are molded;
5) Vein installation molding
Selecting iron wires with different thicknesses according to the thickness of veins of the blade to manufacture a petiole, fixing one end of the iron wire on the blade, wrapping the iron wire with corrugated paper to manufacture the petiole, and coating corresponding colors according to the actual state of the blade;
6) Branch assembly
The colored and naturally dried leaves are arranged on the branches layer by layer according to the growth sequence of the normal leaves of the plant.
2. The harmless manufacturing process of the high-simulation plant leaf specimen according to claim 1, wherein the low-temperature preservation temperature in the original material selected in the step 1) is controlled to be 0-4 ℃.
3. The harmless manufacturing process of the high-simulation plant leaf specimen according to claim 1, wherein the dimension of the wood plate in the step 2) of manufacturing the leaf model is 300mm x 600mm;
The leaves are moist leaves.
4. The harmless manufacturing process of the high-simulation plant leaf specimen according to claim 1, wherein in the step 3), a plurality of small holes with the diameter of less than 0.5mm are drilled on the resin leaf template.
5. The harmless manufacturing process of the high-simulation plant leaf specimen according to claim 4, wherein the punching position in the step 3) of manufacturing the resin leaf template is selected at a low-lying position of the resin leaf template, and the low-lying position is the top end of a leaf stem or the position of a leaf drip tip, so that air at the concave low-lying position of the resin leaf template is pumped away from the back of the template, and the PE plastic sheet is fully attached to the resin leaf template.
6. The harmless manufacturing process of the high-simulation plant leaf specimen according to claim 1, wherein the height of the square or hard paper shell in the step 3) of manufacturing the resin leaf template is 30mm.
7. The harmless manufacturing process of the high-simulation plant leaf specimen according to claim 1, wherein the isolating agent in the step 3) of manufacturing the resin leaf template is liquid floor wax.
8. The harmless manufacturing process of the high-simulation plant leaf specimen according to claim 1, wherein the specific steps of the resin pouring in the step 3) of manufacturing the resin leaf template are as follows: the resin is uniformly painted on the leaf template for a plurality of times, the resin to be painted last time is thoroughly dried and then painted subsequently, the painting curing time for each time is 30-60 minutes, and finally, one surface of the cured resin leaf template is flat and has no concave-convex, so that the adhesive property with the sucking disc of the vacuum machine is better.
9. The harmless manufacturing process of the high-simulation plant leaf specimen according to claim 1, wherein the special-shape leaves in the step 4) of leaf plastic-sucking cooling molding are residual leaves, insect eyes and crack leaves.
10. The harmless manufacturing process of the high-simulation plant leaf specimen according to claim 1, wherein in the step 6), the branches are replaced by colored true branches or by colored replicas of the true branches after the turnover of the true branches.
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| CN202210434169.2A CN114633490B (en) | 2022-04-24 | 2022-04-24 | Harmless manufacturing process of high-simulation plant leaf specimen |
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| CN202210434169.2A CN114633490B (en) | 2022-04-24 | 2022-04-24 | Harmless manufacturing process of high-simulation plant leaf specimen |
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| CN114633490B true CN114633490B (en) | 2024-06-18 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101491377A (en) * | 2008-01-26 | 2009-07-29 | 陈鼎金 | Emulation plant and production method thereof |
| CN103497514A (en) * | 2013-10-15 | 2014-01-08 | 西安耀弘文化创意有限公司 | Sculpturing silicone rubber material and sculpturing method |
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| IT1209568B (en) * | 1984-07-16 | 1989-08-30 | Tomasello Flli | PROCEDURE IMPROVED FOR THE PRODUCTION OF ARTIFICIAL BRANCHED LEAVES LEAVES AND ASSOCIATED WITH THE SO-CALLED "LEAF" OF THE LEAF, AND COMPOSITE DEVICE FOR THE IMPLEMENTATION OF THE PROCEDURE. |
| KR20060004309A (en) * | 2004-07-09 | 2006-01-12 | 홍길선 | Manufacturing method of plastics artificial flower |
| CN100574661C (en) * | 2005-12-13 | 2009-12-30 | 张振羽 | Suction head device structure for artificial flower and leaf |
| KR100764237B1 (en) * | 2007-06-08 | 2007-10-05 | 김진용 | Method for manufacturing metal pattern for precision casting of precious metal ornaments using natural materials |
| US20170129276A1 (en) * | 2016-11-17 | 2017-05-11 | Vadim Shavlovskiy | System and method for fabricating artwork and decorative articles with molded cannabis plant parts |
| CN110584248A (en) * | 2019-09-25 | 2019-12-20 | 铜陵铜官府文化创意股份公司 | Method for simulating ultrathin flower and leaf plants by using copper process |
| CN110934359A (en) * | 2019-12-18 | 2020-03-31 | 广州海虹园林景观工程有限公司 | Artificial tree and manufacturing process thereof |
| CN111409386B (en) * | 2020-04-24 | 2021-02-12 | 滁州学院 | Manufacturing method of cloisonne-shaped plant specimen handicraft |
| CN112046184A (en) * | 2020-08-28 | 2020-12-08 | 青岛欢乐时光文化科技有限公司 | Manufacturing process of simulation real object |
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| CN101491377A (en) * | 2008-01-26 | 2009-07-29 | 陈鼎金 | Emulation plant and production method thereof |
| CN103497514A (en) * | 2013-10-15 | 2014-01-08 | 西安耀弘文化创意有限公司 | Sculpturing silicone rubber material and sculpturing method |
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