CN103480808B - 真空浇注用惰性气体破空工艺 - Google Patents

真空浇注用惰性气体破空工艺 Download PDF

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CN103480808B
CN103480808B CN201310398350.3A CN201310398350A CN103480808B CN 103480808 B CN103480808 B CN 103480808B CN 201310398350 A CN201310398350 A CN 201310398350A CN 103480808 B CN103480808 B CN 103480808B
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inert gas
vacuum
vacuum pouring
pressure
technique
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CN103480808A (zh
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刘殿山
李自权
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Tongyu Heavy Industry Co Ltd
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Tongyu Heavy Industry Co Ltd
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Abstract

一种真空浇注用惰性气体破空工艺,属于大型钢锭的真空浇注领域。该工艺在真空浇注结束时,停止抽真空,向真空室内填充惰性气体,气体填充量与真空室空间大小有关,每1m3约使用0.45m3-0.55m3的惰性气体;使用麦氏计和流量计查看压力,直到压力达到小于38mm汞柱时,此时,完全打开破空阀用空气实现完全破空,达到标准大气压。本发明采用惰性气体破空可以避免钢水和空气接触,使之完全处于与大气隔绝的状态下。与大气破空相比,能有效避免钢水的二次氧化,提高钢锭的表面质量。

Description

真空浇注用惰性气体破空工艺
技术领域
本发明属于大型钢锭的真空浇注领域。
背景技术
真空浇注(VC)是生产大型钢锭的一种浇注工艺,从浇注方式分类为上注法,将液态钢水处于一种极低的真空度下浇注在钢锭模内,由于浇注的时候是处于真空状态下,所以可以达到很好的脱气效果,另外也避免了钢水的二次氧化,可以较好的控制钢水实现顺序凝固,但在浇注结束时实现自然破空,会使钢液面瞬间氧化、凝固、结壳,此时需加入大量的发热剂熔化液面来实现帽口的后凝固,尽管可以达到帽口的良好补缩,但是氧化了钢水,降低了真空浇注的效果。
发明内容
本发明的目的是提供一种真空浇注用惰性气体破空工艺,以解决现有技术浇注结束时实现自然破空,会使钢液面瞬间氧化、凝固、结壳,此时需加入大量的发热剂熔化液面来实现帽口的后凝固,尽管可以达到帽口的良好补缩,但是氧化了钢水,降低了真空浇注的效果等问题。
本发明解决其技术问题所采用的技术方案是在真空浇注结束时,停止抽真空,向真空室内填充惰性气体,气体填充量与真空室空间大小有关,每1m3约使用0.45m3-0.55m3的惰性气体;使用麦氏计和流量计查看压力,直到压力达到小于38mm汞柱时,此时,完全打开破空阀用空气实现完全破空,达到标准大气压。
惰性气体优选用氩气,氩气破空时间大约8-15秒钟。
采用本发明的积极效果是惰性气体破空可以避免钢水和空气接触,使之完全处于与大气隔绝的状态下。与大气破空相比,能有效避免钢水的二次氧化,提高钢锭的表面质量。
具体实施方式
实施例1
在真空浇注结束时,停止抽真空,向真空室内填充惰性气体,气体填充量与真空室空间大小有关,每1m3约使用0.46m3的惰性气体;使用麦氏计和流量计查看压力,直到压力达38汞柱时,此时,完全打开破空阀用空气实现完全破空,达到标准大气压。
惰性气体优选用氩气,氩气破空时间大约11秒钟。
实施例2
在真空浇注结束时,停止抽真空,向真空室内填充惰性气体,气体填充量与真空室空间大小有关,每1m3约使用0.5m3的惰性气体;使用麦氏计和流量计查看压力,直到压力达37汞柱时,此时,完全打开破空阀用空气实现完全破空,达到标准大气压。
惰性气体优选用氩气,氩气破空时间大约10秒钟。
实施例3
在真空浇注结束时,停止抽真空,向真空室内填充惰性气体,气体填充量与真空室空间大小有关,每1m3约使用0.543的惰性气体;使用麦氏计和流量计查看压力,直到压力达36汞柱时,此时,完全打开破空阀用空气实现完全破空,达到标准大气压。
惰性气体优选用氩气,氩气破空时间大约13秒钟。

Claims (2)

1.一种真空浇注用惰性气体破空工艺,其特征是在真空浇注结束时,停止抽真空,向真空室内填充惰性气体,气体填充量与真空室空间大小有关,每1m3使用0.45m3-0.55m3的惰性气体;使用麦氏计和流量计查看压力,直到压力小于38mm汞柱时,此时,完全打开破空阀用空气实现完全破空,达到标准大气压。
2.根据权利要求1所述的真空浇注用惰性气体破空工艺,其特征是惰性气体用氩气,氩气破空时间8-15秒钟。
CN201310398350.3A 2013-09-05 2013-09-05 真空浇注用惰性气体破空工艺 Active CN103480808B (zh)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3862656A (en) * 1973-02-16 1975-01-28 Aurora Metal Corp Method and apparatus for vacuum casting of metal
US5896913A (en) * 1997-10-28 1999-04-27 Protech Marketing, Inc. Investment casting paper liner and guard
CN1739890A (zh) * 2005-09-22 2006-03-01 上海交通大学 铝基复合材料的反重力真空吸铸制备方法
CN102199684A (zh) * 2010-03-25 2011-09-28 宝山钢铁股份有限公司 超低氧含钛铁素体不锈钢的生产方法

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS596739B2 (ja) * 1982-04-16 1984-02-14 電気興業株式会社 精密鋳造方法および装置

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3862656A (en) * 1973-02-16 1975-01-28 Aurora Metal Corp Method and apparatus for vacuum casting of metal
US5896913A (en) * 1997-10-28 1999-04-27 Protech Marketing, Inc. Investment casting paper liner and guard
CN1739890A (zh) * 2005-09-22 2006-03-01 上海交通大学 铝基复合材料的反重力真空吸铸制备方法
CN102199684A (zh) * 2010-03-25 2011-09-28 宝山钢铁股份有限公司 超低氧含钛铁素体不锈钢的生产方法

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