Background technology
At present, electronic display unit is attracted attention by the client more and more, and range of application also can be more and more extensive.Yet, high-resolution display device is in the situation that sun direct projection and high illumination etc. watch the not good sharpness of condition to be affected, picture meeting metamorphopsic distortion, therefore need to carry out non-glare treated to the display equipment cover-plate glass, make former reflecting surface become the dumb light diffuse reflection surface, reach the purpose that reduces ambient light interference.
On equipment, the straight antiglare film of pasting can achieve the above object, but the pad pasting product hardness is very low.Except pad pasting, anti-dazzle performance obtains by following two kinds of approach substantially: dry process film and wet process film.Dry process film even thickness (deviation is less than 5%), rete densification, but required equipment complexity, film speed is slow, film toughness is poor, and cost is high, therefore few in industrial application.Wet process film be by methods such as spraying, spin coating, dipping lift by the film forming sol coating at substrate surface, after heat treatment obtain.With dry method, compare simple to operationly, and cost is lower and be used widely.In this several wet process film technique, when the spin coating mode prepares large-size glass, glass edge can apply irregular, and size increases again, and the rotation meeting is because gravity factor is subject to larger the impact.The dipping method of pulling up product tighter for film thickness monitoring can't be suitable for;
Increase the roughness of display screen surface.Directly display screen surface carried out to mechanical mill or carry out selectively corroding and making its surface irregularity with the etching reagent of hydrofluoric acid and so on, this method environmental pollution is larger, treated glass screen can not recycling, also destroyed the transparency of display screen, being easier to dust and accumulating, is the main flow of current domestic production.
The spraying method principle that the present invention adopts is to spray one or more silicon ester or silicate solutions is deposited as the film that the rough silicon-dioxide small-particle of one deck forms in display screen surface, thereby around scattering, the reflected light of light source reaches anti-dazzle effect.The method is easy to operate, and antiglare effect is also better, and the glass screen after use is also recyclable, so spraying method prepares the main flow that anti-glare glass will become development in following 5~10 years.
Summary of the invention
Purpose of the present invention just is that providing a kind of addresses the above problem, improve the pollution technique that domestic employing etching obtains antiglare effect, provide that a kind of manufacturing process is simple, cost is low, environmentally friendly, reach the anti-glare glass performance effect identical with lithographic technique be deposited, and reduce the opticglass wet method anti-dazzle method of the generation of mole phenomenon.
To achieve these goals, the technical solution used in the present invention is: a kind of opticglass wet method anti-dazzle method, and the concrete technology step is as follows,
A) by fresh glass substrate to be processed under dustfree environment, clean and wind is cut drying;
B) adopt plasma gas further to clean, and to the glass surface roughening treatment;
C) by the substrate preheating and keep constant temperature;
D) adjust spraying parameter;
E) substrate, under spraying parameter and constant temperature, adopts the ultrasonic atomizatio mode, carries out the anti-dazzle liquid coating;
F) place levelling and surface drying after the spraying;
G) toasted film-forming;
H) substrate temperature slowly is down to room temperature, completes the making of anti-glare glass after check is without bad defect;
As preferably, in step c, described preheating temperature scope is 0~130 ℃;
As preferably, in steps d, spraying parameter comprises, spray pressure is 1~60psi, and the coating flow is 1~40ml/min, and travelling speed is 20~300mm/s, and spraying is highly 5~50mm;
As preferably, in step e, anti-dazzle liquid is the anti-dazzle coating-forming agent of GLS-AG;
As preferably, in step f, be 3~4min described storage period;
As preferably, adopt three-dimensional circulation drying tunnel to be toasted, storing temperature is 50~500 ℃;
As preferably, anti-dazzle liquid contains two kinds of silica dioxide granules that diameter is different.
Compared with prior art, the invention has the advantages that:
(1) with straight pad pasting, compare, more than hardness has increased to 5H by 2H;
(2) compare with traditional etching method is anti-dazzle, realized environmentally friendly, as to have reduced mole phenomenon generation;
(3) adopt plasma gas to carry out alligatoring to glass substrate, further strengthen cleanliness factor, improve and be coated with binding force of membrane;
(4) ultrasonic atomizatio is than pneumatic discrete better effects if commonly used, and atomizing particle is more tiny, disperses more even.
Embodiment
Below the invention will be further described.
Embodiment 1:
1, the 3.2mm semi-tempered glass cleans up also wind with pure water and cuts drying, removes surperficial washmarking;
2, integral surface is processed through plasma gas;
3, glass lies on worktable, at pressure 5psi, and flow 8ml/min, travelling speed 100mm/s, sprayed while spraying highly for 70mm;
4, spraying is placed 3min with levelling after finishing, and makes the surface solvent evaporation reach surface drying;
5, the glass after the spraying shifts into drying tunnel, under 400 ℃, toasts 20min;
6, stop heating, take out glass after temperature is down to room temperature, check that outward appearance has zero defect;
Tiny through the anti-glare glass surface particles made from upper pathway, be about 10~30 μ m, there is antiglare effect preferably; Transmitance can reach 91.2% after tested, reflectivity<8.0%, and the mist value is 10.0%.
Embodiment 2:
1, the 3.2mm semi-tempered glass cleans up also wind with pure water and cuts drying, removes surperficial washmarking;
2, integral surface is processed through plasma gas;
3, glass lies on worktable, at pressure 5psi, and flow 13ml/min, travelling speed 100mm/s, sprayed while spraying highly for 70mm;
4, spraying is placed 3min with levelling after finishing, and makes the surface solvent evaporation reach surface drying;
5, the glass after the spraying shifts into drying tunnel, under 400 ℃, toasts 10min;
6, stop heating, take out glass after temperature is down to room temperature, check that outward appearance has zero defect;
Tiny through the anti-glare glass surface particles made from upper pathway, be about 10~30 μ m; Transmitance can reach 92.5% after tested, reflectivity<7.0%, and the mist value is 13.0%.
Embodiment 3:
1, the 3.2mm semi-tempered glass cleans up also wind with pure water and cuts drying, removes surperficial washmarking;
2, integral surface is processed through plasma gas;
3, glass lies on worktable, at pressure 15psi, and flow 8ml/min, travelling speed 100mm/s, sprayed while spraying highly for 70mm;
4, spraying is placed 3min with levelling after finishing, and makes the surface solvent evaporation reach surface drying;
5, the glass after the spraying shifts into drying tunnel, under 400 ℃, toasts 10min;
6, stop heating, take out glass after temperature is down to room temperature, check that outward appearance has zero defect;
Tiny through the anti-glare glass surface particles made from upper pathway, be about 10~30 μ m; Transmitance can reach 90.2% after tested, reflectivity<8.0%, and the mist value is 7.0%.
Plasma gas further cleans and the alligatoring glass surface: the purpose of plasma roughening treatment is to be deep into the fine eyelet of object and the inside of depression completes cleaning task, when completing and cleaning decontamination, improves the surface property of material itself; As improve the wettability of the surface energy, improve the adhesion of film etc.
Wherein the preparation of anti-dazzle liquid is by the organic or inorganic compound of metal; be dissolved in equably the solution that forms metallic compound in certain solvent; then under the effect of catalyzer and additive, be hydrolyzed, polycondensation; by controlling various reaction conditionss; obtain a kind ofly by particle or cluster, being dispersed in the dispersion system formed in liquid phase medium; the two advantage of comprehensive external anti-dazzle liquid proportion technique and sol-gel coating process; can select more suitable raw material type; be applicable to serialization production, cost is low.
In sum, a kind of opticglass wet method of the present invention anti-dazzle method, comprise the white glass of optics constant temperature to 0~130 ℃, equipment is adjusted complete, under 1~60psi pressure and 1~40ml/min flow by the particle A of equivalent diameter and the particle B(18 of small diameter~22 μ m) with ink-jetting style, be coated on glass film plates, particle A is the different silica dioxide granule of diameter with particle B, particle A and particle B are positioned at the anti-dazzle coating-forming agent of GLS-AG, spray a kind of silicon ester or silicate solutions in display screen surface, form the film that the rough silicon-dioxide small-particle of one deck forms, both guaranteed the antiglare effect that reaches good, prevent again because adopting single particle, cause deposition too much, externally produce hickie during light source irradiation, around scattering, thereby the reflected light of light source reaches anti-dazzle effect, carry out heat treated, after the solvent evaporation, wet film forms reticulated structure (this structure is thrust under microstate), obtains anti-dazzle film, improve the hardness and wear resistance of plated film finally by baking, reach the antiglare effect that improves transmitance, reduces reflectance.
The method is easy to operate, and antiglare effect is also better, and spraying after the indicating meter encapsulation is also recyclable, reaches the anti-glare glass performance effect identical with lithographic technique be deposited, and reduces the generation of mole phenomenon.Adopt spraying anti-dazzle liquid thin film-forming method, do not use the acid solution etching, reduce three wastes index.
Above a kind of opticglass wet method anti-dazzle method provided by the present invention has been carried out to detailed introduction, applied specific case herein principle of the present invention and embodiment are set forth, the explanation of above embodiment is just for helping to understand method of the present invention and core concept thereof; Simultaneously, for one of ordinary skill in the art, according to thought of the present invention, all will change in specific embodiments and applications, to change of the present invention and improvement, will be possible, and can not exceed design and the scope of accessory claim defined, in sum, this description should not be construed as limitation of the present invention.