CN103464656A - Single mesh holding device of automatic shield segment steel cage welding equipment - Google Patents
Single mesh holding device of automatic shield segment steel cage welding equipment Download PDFInfo
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- CN103464656A CN103464656A CN2013103971116A CN201310397111A CN103464656A CN 103464656 A CN103464656 A CN 103464656A CN 2013103971116 A CN2013103971116 A CN 2013103971116A CN 201310397111 A CN201310397111 A CN 201310397111A CN 103464656 A CN103464656 A CN 103464656A
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Abstract
The invention discloses a single mesh holding device of automatic shield segment steel cage welding equipment. The single mesh holding device comprises a frame, two arc holding baseplates are mounted at the bottom of the frame, single meshes and a stacking device of a C-shaped hooping rib are located between the two arc holding baseplates, and at least two pairs of single mesh holding devices which are in same structure and which are symmetrical in mirror images are arranged on each arc holding baseplate at intervals. Single mesh holding devices structurally comprise holding posts vertically fixed on the arc holding baseplates, transverse holding plates are mounted on the holding posts, and holding jaws are arranged on two ends of the transverse holding plates and are connected with a driving mechanism. The single mesh holding device has the advantages that under control of a control system, multiple single meshes are held up by the stacking device one by one to positions welded with multiple C-shaped hooping ribs. The single mesh holding device has the advantages of simple structure, easy production, low cost, convenience for maintaining and stable operation.
Description
Technical field
What the present invention relates to is shield duct piece steel reinforcement cage automatic welding device, particularly be the monolithic net picking-up device in shield duct piece steel reinforcement cage automatic welding device.
Background technology
In the tunneling process, shield machine needs the shield duct piece of a plurality of arcs that circular hole is fixed after digging out circular hole, for successive projects provides firm safe space.Shield duct piece is by shield duct piece steel reinforcement cage and the fixed arc shield duct piece that forms different size that closes of concrete anchor.
Fig. 3 is shield duct piece reinforcement cage structure stereogram.
As shown in Figure 3, described shield duct piece steel reinforcement cage comprises: the monolithic net 1 of a plurality of curved shapes and Duo Gen C type stirrup 2; Described a plurality of monolithic nets 1 interval and being arranged in parallel; Many C type stirrup 2 intervals and being parallel to each other are weldingly fixed on a plurality of monolithic net 1 outer ledges, form curved shield duct piece steel reinforcement cage 3 after a plurality of monolithic nets 1 are fixing.
It is by manually completing that prior art prepares the shield duct piece steel reinforcement cage, manually first bar bending is become to inner arc reinforcing bar and outer arc reinforcing bar, and electric welding machine is welded on lacing wire on inner arc reinforcing bar and outer arc reinforcing bar and forms the monolithic net; Again many C type stirrups are welded on to a plurality of monolithics by means of lifting appliance and form the shield duct piece steel reinforcement cage on the net.Prior art prepares the shield duct piece steel reinforcement cage and exists production efficiency low, and human input is many, poor welding quality; Simultaneously, the reinforcing bar job shop frequently handling action industry have the defect that security risk is large.
Summary of the invention
The object of the invention is to overcome the defect of prior art, provide an energy that the monolithic net is held up to the welding electrode position, make monolithic net and many C type stirrup welding, enhance productivity, the monolithic net picking-up device in the shield duct piece steel reinforcement cage automatic welding device of rapid shaping.
The technical scheme solved the problems of the technologies described above is:
Monolithic net picking-up device in a kind of shield duct piece steel reinforcement cage automatic welding device, described monolithic net picking-up device comprises frame, before and after frame bottom, both sides are equipped with respectively the identical and symmetrically arranged arc in interval of structure and are held up base plate, two arcs hold up between base plate the bunching device that monolithic net and C type stirrup are housed are set, hold up at each arc the monolithic net picking-up device that on base plate, spaced at least two pairs of structures are identical and mirror image is symmetrical, the structure of described monolithic net picking-up device includes: be vertically fixed on arc and hold up the picking-up column on base plate, slide after being fitted with by air cylinder driven the horizontal supporting plate moved up and down on the picking-up column, be provided with the picking-up pawl of the identical picking-up monolithic of structure net in horizontal two ends of bearing plate, hold up pawl and connect the horizontal shifting driving mechanism.
Preferred version is: described horizontal supporting plate is fixed with the picking-up slide track seat on side, holds up the slide track seat cunning and fits on the picking-up guide rail, holds up guide rail and is fixed on picking-up column side, and laterally the connection of supporting plate bottom holds up the picking-up cylinder piston boom end of cylinder.
Preferred version is: described picking-up pawl top is with the groove of the inner arc reinforcing bar of holding the monolithic net and outer arc reinforcing bar, its underpart cunning fits on the picking-up pawl guide rail on horizontal supporting plate, a side that holds up pawl connects on picking-up pawl cylinder piston rod, holds up the pawl cylinder and is fixed on horizontal supporting plate.
Preferred version is; The arc angle that described two arcs hold up base plate is same as the arc angle of monolithic net.
The invention has the beneficial effects as follows: the present invention overcomes the defect of prior art, the present invention is arranged in shield duct piece steel reinforcement cage automatic welding device, the present invention is under control system is controlled, upwards hold up one by one the position of being welded with many C type stirrups to piling up neat a plurality of monolithic nets from bunching device, after a upper monolithic net has welded, the present invention holds up repetitive operation by next monolithic net again, makes each monolithic net form shield duct piece steel reinforcement cage finished product with the welding of C type stirrup on the certain intervals position; The present invention has simple in structure, easily manufactures, and cost is low, easy to maintenance, the advantage of stable working.
The accompanying drawing explanation
Fig. 1 is stereogram of the present invention, shows in figure that the present invention is arranged on the bunching device both sides;
A monolithic net picking-up device stereogram in Fig. 2 Fig. 1;
Fig. 3 is shield duct piece reinforcement cage structure stereogram.
" sequence number explanation in accompanying drawing "
1: the monolithic net; 1a: inner arc reinforcing bar; 1b: outer arc reinforcing bar; 2:C type stirrup; 3: the shield duct piece steel reinforcement cage; 10: bunching device; 40: monolithic net picking-up device; 40a: hold up guide rail; 40b: hold up slide track seat; 40c: hold up pawl; 40d: hold up the pawl cylinder; 40e: hold up the pawl guide rail; 41: hold up cylinder; 41a: hold up cylinder piston rod; 43: hold up column; 44: horizontal supporting plate; 60: frame; 63: arc holds up base plate.
The specific embodiment
Below in conjunction with accompanying drawing, embodiments of the invention are described in further detail.
Fig. 1 is stereogram of the present invention, shows in figure that the present invention is arranged on the bunching device both sides; A monolithic net picking-up device stereogram in Fig. 2 Fig. 1; Fig. 3 is shield duct piece reinforcement cage structure stereogram.
At first it should be noted that, the present invention is the monolithic net picking-up device in shield duct piece steel reinforcement cage automatic welding device, hold out one by one for piling up neat a plurality of monolithic nets 1 welder of delivering to bunching device 10 tops from bunching device 10, with 2 welding of C type stirrup, form shield duct piece steel reinforcement cage 3.
As shown in the figure, the invention provides the monolithic net picking-up device in a kind of shield duct piece steel reinforcement cage automatic welding device, described monolithic net picking-up device comprises frame 60, identical and the symmetrically arranged arc in interval of structure is housed respectively holds up base plate 63 in both sides before and after bottoms in frame 60, two arcs hold up between base plate 63 bunching device 10 that monolithic net 1 and C type stirrup 2 are housed are set, hold up at each arc the monolithic net picking-up device 40 that on base plate 63, spaced at least two pairs of structures are identical and mirror image is symmetrical, the structure of described monolithic net picking-up device 40 includes: be vertically fixed on arc and hold up the picking-up column 43 on base plate 63, slide after being fitted with by air cylinder driven the horizontal supporting plate 44 moved up and down on picking-up column 43, be provided with the picking-up pawl 40c of the identical picking-up monolithic of structure net 1 at horizontal supporting plate 44 two ends, hold up pawl 40c and connect the horizontal shifting driving mechanism.
Be fixed with on described horizontal supporting plate 44 sides and hold up slide track seat 40b, holding up sliding the fitting over of slide track seat 40b holds up on guide rail 40a, hold up guide rail 40a and be fixed on picking-up column 43 sides, laterally supporting plate 44 bottoms connect the picking-up cylinder piston rod 41a end that holds up cylinders 41.
Described picking-up pawl 40c top is with the groove of the inner arc reinforcing bar 1a that holds monolithic net 1 and outer arc reinforcing bar 1b, its underpart cunning fits on the picking-up pawl guide rail 40e on horizontal supporting plate 44, a side that holds up pawl 40c connects on picking-up pawl cylinder 40d piston rod, holds up pawl cylinder 40d and is fixed on horizontal supporting plate 44.
The arc angle that described two arcs hold up base plate 63 is same as the arc angle of monolithic net 1.
In particular, hold up at described two arcs the monolithic net picking-up device 40 that the mirror image symmetry is housed on base plate 63, therefore, the groove that is positioned at the picking-up pawl 40c of mirror image symmetry on monolithic net 1 both sides monolithic net picking-up device 40 is respectively towards inner arc reinforcing bar 1a and the outer arc reinforcing bar 1b of monolithic net; Described picking-up pawl guide rail 40e is that level is contained on horizontal supporting plate 44, holding up pawl cylinder 40d drives picking-up pawl 40c to move horizontally, drive and hold up inner arc reinforcing bar 1a and the outer arc reinforcing bar 1b that pawl 40c inserted/exited monolithic net 1, from inner arc reinforcing bar 1a and the outer arc reinforcing bar 1b both sides of monolithic net 1, complete the picking-up action.
Below the course of work of the present invention is described:
According to the control system instruction, when needs the present invention holds up a monolithic net 1 from bunching device 10, the picking-up pawl cylinder 40d of both sides relative monolithic net picking-up device 40 drives simultaneously and holds up pawl 40c and stretch out to the monolithic net 1 of block pattern row pattern bunching device 10 from both sides along level side simultaneously, and the groove of the picking-up pawl 40c of both sides is stuck on inner arc reinforcing bar 1a and outer arc reinforcing bar 1b, picking-up cylinder 41 drives picking-up cylinder piston rod 41a to stretch out and upwards holds up horizontal supporting plate 44, laterally supporting plate 44 moves up together with monolithic net 1 with the picking-up pawl 40c that is positioned at its two ends, when monolithic net 1 by holder during to the welder that is arranged on frame 60, control system is sent instruction picking-up cylinder 41 and is quit work, after now the bracing or strutting arrangement in welder stretches out and supports monolithic net 1, hold up pawl cylinder 40d drives picking-up pawl 40c to retract along level from both sides simultaneously simultaneously, picking-up cylinder 41 drives picking-up cylinder piston rod 41a retraction to reset and holds up the overall process of a monolithic net, repeat above-mentioned action, until complete the moulding of shield duct piece steel reinforcement cage.
Claims (4)
1. the monolithic net picking-up device in a shield duct piece steel reinforcement cage automatic welding device, described monolithic net picking-up device comprises frame (60), it is characterized in that, before and after frame (60) bottom, both sides are equipped with respectively the identical and symmetrically arranged arc in interval of structure and are held up base plate (63), two arcs hold up between base plate (63) bunching device (10) that monolithic net (1) and C type stirrup (2) are housed are set, hold up the upper monolithic net picking-up device (40) that spaced at least two pairs of structures are identical and mirror image is symmetrical of base plate (63) at each arc, the structure of described monolithic net picking-up device (40) includes: be vertically fixed on arc and hold up the picking-up column (43) on base plate (63), slide after being fitted with by air cylinder driven the horizontal supporting plate (44) moved up and down on picking-up column (43), be provided with the picking-up pawl (40c) of the identical picking-up monolithic of structure net (1) at horizontal supporting plate (44) two ends, hold up pawl (40c) and connect the horizontal shifting driving mechanism.
2. according to the monolithic net picking-up device in a kind of shield duct piece steel reinforcement cage automatic welding device described in claim 1, it is characterized in that, be fixed with on described horizontal supporting plate (44) side and hold up slide track seat (40b), holding up sliding the fitting over of slide track seat (40b) holds up on guide rail (40a), hold up guide rail (40a) and be fixed on picking-up column (43) side, laterally supporting plate (44) bottom connects picking-up cylinder piston rod (41a) end that holds up cylinder (41).
3. according to the monolithic net picking-up device in a kind of shield duct piece steel reinforcement cage automatic welding device described in claim 1, it is characterized in that, described picking-up pawl (40c) top is with the groove of the inner arc reinforcing bar (1a) of holding monolithic net (1) and outer arc reinforcing bar (1b), its underpart cunning fits on the picking-up pawl guide rail (40e) on horizontal supporting plate (44), a side that holds up pawl (40c) connects on picking-up pawl cylinder (40d) piston rod, holds up pawl cylinder (40d) and is fixed on horizontal supporting plate (44).
4. according to the monolithic net picking-up device in a kind of shield duct piece steel reinforcement cage automatic welding device described in claim 1, it is characterized in that, the arc angle that described two arcs hold up base plate (63) is same as the arc angle of monolithic net (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310397111.6A CN103464656B (en) | 2013-09-04 | 2013-09-04 | Single mesh holding device of automatic shield segment steel cage welding equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310397111.6A CN103464656B (en) | 2013-09-04 | 2013-09-04 | Single mesh holding device of automatic shield segment steel cage welding equipment |
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| CN103464656A true CN103464656A (en) | 2013-12-25 |
| CN103464656B CN103464656B (en) | 2015-06-17 |
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| CN201310397111.6A Active CN103464656B (en) | 2013-09-04 | 2013-09-04 | Single mesh holding device of automatic shield segment steel cage welding equipment |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107186407A (en) * | 2017-06-16 | 2017-09-22 | 建科机械（天津）股份有限公司 | A kind of welding Fan Si mechanisms of bar-mat reinforcement |
| CN108856601A (en) * | 2018-06-19 | 2018-11-23 | 建科机械（天津）股份有限公司 | A kind of single mesh picking-up device and shield duct piece steel reinforcement cage welding equipment |
| CN110773927A (en) * | 2019-10-30 | 2020-02-11 | 中民筑友有限公司 | Welding or binding device for reinforcement cage |
| CN112570865A (en) * | 2020-12-18 | 2021-03-30 | 涪特智能装备（重庆）有限公司 | Continuous welding production method and production line for grid type arch centering |
| CN113635068A (en) * | 2021-10-13 | 2021-11-12 | 江苏城邦物联网智能装备有限公司 | Goods shelves protection network automatic processing equipment |
| CN114425672A (en) * | 2022-02-07 | 2022-05-03 | 建科机械（天津）股份有限公司 | Shield segment steel cage three-dimensional forming welding production line and welding method |
| CN116984813A (en) * | 2023-09-27 | 2023-11-03 | 中交三航(南通)海洋工程有限公司 | Stacking device in shield segment steel reinforcement cage automatic welding equipment |
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| CN102179648A (en) * | 2011-04-13 | 2011-09-14 | 天津市建科机械制造有限公司 | Automatic longitudinal bar charging mechanism of reinforcing bar mesh welding production line |
| CN102489931A (en) * | 2011-11-30 | 2012-06-13 | 方大新材料（江西）有限公司 | Device for automatic welding and random positioning and automatic clamping and resetting |
| CN202804552U (en) * | 2012-10-25 | 2013-03-20 | 中国五冶集团有限公司 | Jig frame used for preventing plate element from welding deformation |
| CN203437568U (en) * | 2013-09-04 | 2014-02-19 | 建科机械（天津）股份有限公司 | Single-piece net lifting-up device in automatic welding equipment of shield segment reinforcement cage |
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| US20050230374A1 (en) * | 2004-04-20 | 2005-10-20 | Rapp Kenneth A | Multi-architecture flexible assembly structure and method |
| CN102179648A (en) * | 2011-04-13 | 2011-09-14 | 天津市建科机械制造有限公司 | Automatic longitudinal bar charging mechanism of reinforcing bar mesh welding production line |
| CN102489931A (en) * | 2011-11-30 | 2012-06-13 | 方大新材料（江西）有限公司 | Device for automatic welding and random positioning and automatic clamping and resetting |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107186407A (en) * | 2017-06-16 | 2017-09-22 | 建科机械（天津）股份有限公司 | A kind of welding Fan Si mechanisms of bar-mat reinforcement |
| CN108856601A (en) * | 2018-06-19 | 2018-11-23 | 建科机械（天津）股份有限公司 | A kind of single mesh picking-up device and shield duct piece steel reinforcement cage welding equipment |
| CN108856601B (en) * | 2018-06-19 | 2024-01-02 | 建科机械（天津）股份有限公司 | Single-piece net supporting device and shield segment steel reinforcement cage welding equipment |
| CN110773927A (en) * | 2019-10-30 | 2020-02-11 | 中民筑友有限公司 | Welding or binding device for reinforcement cage |
| CN110773927B (en) * | 2019-10-30 | 2021-07-27 | 中民筑友有限公司 | Welding or binding device for reinforcement cage |
| CN112570865A (en) * | 2020-12-18 | 2021-03-30 | 涪特智能装备（重庆）有限公司 | Continuous welding production method and production line for grid type arch centering |
| CN112570865B (en) * | 2020-12-18 | 2023-09-15 | 涪特智能装备（重庆）有限公司 | Continuous welding production method and production line for grid type arch centering |
| CN113635068A (en) * | 2021-10-13 | 2021-11-12 | 江苏城邦物联网智能装备有限公司 | Goods shelves protection network automatic processing equipment |
| CN114425672A (en) * | 2022-02-07 | 2022-05-03 | 建科机械（天津）股份有限公司 | Shield segment steel cage three-dimensional forming welding production line and welding method |
| CN116984813A (en) * | 2023-09-27 | 2023-11-03 | 中交三航(南通)海洋工程有限公司 | Stacking device in shield segment steel reinforcement cage automatic welding equipment |
| CN116984813B (en) * | 2023-09-27 | 2023-12-15 | 中交三航(南通)海洋工程有限公司 | Stacking device in shield segment steel reinforcement cage automatic welding equipment |
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| CN103464656B (en) | 2015-06-17 |
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