CN110773927A - Welding or binding device for reinforcement cage - Google Patents
Welding or binding device for reinforcement cage Download PDFInfo
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- CN110773927A CN110773927A CN201911045629.7A CN201911045629A CN110773927A CN 110773927 A CN110773927 A CN 110773927A CN 201911045629 A CN201911045629 A CN 201911045629A CN 110773927 A CN110773927 A CN 110773927A
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- reinforcement cage
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- 230000002787 reinforcement Effects 0.000 title claims abstract description 82
- 238000003466 welding Methods 0.000 title claims abstract description 36
- 230000007246 mechanism Effects 0.000 claims abstract description 76
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 210000003205 muscle Anatomy 0.000 abstract description 25
- 238000004519 manufacturing process Methods 0.000 abstract description 21
- 229910000831 Steel Inorganic materials 0.000 abstract description 16
- 239000010959 steel Substances 0.000 abstract description 16
- XBWAZCLHZCFCGK-UHFFFAOYSA-N 7-chloro-1-methyl-5-phenyl-3,4-dihydro-2h-1,4-benzodiazepin-1-ium;chloride Chemical compound [Cl-].C12=CC(Cl)=CC=C2[NH+](C)CCN=C1C1=CC=CC=C1 XBWAZCLHZCFCGK-UHFFFAOYSA-N 0.000 description 12
- 238000000034 method Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 230000003014 reinforcing effect Effects 0.000 description 3
- 239000011435 rock Substances 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F15/00—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire
- B21F15/02—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire wire with wire
- B21F15/06—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire wire with wire with additional connecting elements or material
- B21F15/08—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire wire with wire with additional connecting elements or material making use of soldering or welding
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Abstract
The invention discloses a welding or binding device for a reinforcement cage, which comprises a longitudinal reinforcement positioning machine and a stirrup positioning machine, wherein the longitudinal reinforcement positioning machine comprises a lifting seat and a plurality of longitudinal reinforcement supporting components arranged on the lifting seat, and each longitudinal reinforcement supporting component comprises a supporting rod horizontally arranged for supporting a longitudinal reinforcement; the stirrup positioning machine comprises a first stirrup clamping mechanism and a second stirrup clamping mechanism which are arranged in parallel, the first stirrup clamping mechanism and the second stirrup clamping mechanism both comprise a fixing plate with vertical arrangement and a clamping plate arranged on the side face of the fixing plate, a plurality of clamping grooves for accommodating stirrups are arranged on the clamping plate, and a stirrup accommodating groove is formed by the clamping groove of the first stirrup clamping mechanism and the clamping groove of the second stirrup clamping mechanism relatively. The stirrup positioning machine of this scheme and indulge muscle positioning machine and constitute steel reinforcement cage welding complete sets, can realize the stirrup location and indulge the stability of muscle location, guarantee the stirrup and indulge the stability of muscle in steel reinforcement cage production process, can be applicable to the production of the steel reinforcement cage of different shapes, reduce workman intensity of labour, improve steel reinforcement cage's production efficiency.
Description
Technical Field
The invention belongs to the technical field of constructional engineering devices, and particularly relates to a reinforcement cage welding or binding device.
Background
The method is required to be applied to a large number of reinforcement cages in the building industry, and at present, manual binding or reinforcement cage roll welding is mainly adopted for production of the reinforcement cages. The manual binding and forming effect is influenced by the working environment and operators; the cylindrical seam welder for seam welding of the reinforcement cage is a common product in the market, the welding efficiency is high, and only a single type of reinforcement cage can be used in automatic production, so that the reinforcement cage product capable of being processed is limited to a certain extent. However, if the structure is complex or the special-shaped reinforcement cage needs to be produced, the existing equipment needs to be modified; or a manual binding mode with lower production efficiency is adopted.
Whether manual binding or roll welding of a reinforcement cage is adopted, the longitudinal reinforcements and the stirrups are positioned at first, and the spatial relationship between the longitudinal reinforcements and the stirrups is determined. In the prior art, longitudinal bars and stirrups are mostly positioned by the same device, so that the device is narrow in application range and difficult to produce reinforcement cages of different shapes. Through studying the current device for welding or binding the reinforcement cage, the following disadvantages are found: firstly, when a reinforcement cage with the height of 2-floor or 3-floor is manufactured, the length of a used longitudinal rib reaches 6m or 9, and the problems that the clamping points of the longitudinal rib are few and the longitudinal rib is easy to bend and deform exist in the conventional device are solved; secondly, because how much error exists in the stirrup manufacturing process, lead to its width or length not completely the same, consequently can appear rocking or the problem of swaing often when placing the stirrup in the stirrup draw-in groove of current device with the stirrup.
In summary, there is a need to develop a welding or binding device for a reinforcement cage to solve the technical problems in the prior art that the longitudinal bars are easy to bend and deform, and the stirrups are easy to shake and swing in the slots during the production of the reinforcement cage.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the utility model provides a steel reinforcement cage welding or ligature device can be applicable to the production of the steel reinforcement cage of different shapes, is difficult to take place to rock during its stirrup location, and it is even can not warp the bending by the atress when indulging the muscle location, can improve the production efficiency and the production quality of steel reinforcement cage.
In order to achieve the purpose, the invention adopts the technical scheme that:
the welding or binding device for the reinforcement cage comprises a longitudinal reinforcement positioning machine and a stirrup positioning machine, wherein the longitudinal reinforcement positioning machine comprises a lifting seat and a plurality of longitudinal reinforcement supporting assemblies arranged on the lifting seat, and each longitudinal reinforcement supporting assembly comprises a supporting rod horizontally arranged for supporting a longitudinal reinforcement; the stirrup positioning machine comprises a first stirrup clamping mechanism and a second stirrup clamping mechanism which are arranged in parallel, the first stirrup clamping mechanism and the second stirrup clamping mechanism comprise fixing plates which are vertically arranged and clamping plates which are arranged on the side faces of the fixing plates, a plurality of clamping grooves for containing stirrups are arranged on the clamping plates, and the clamping grooves of the first stirrup clamping mechanism and the clamping grooves of the second stirrup clamping mechanism form a stirrup holding groove relatively.
Preferably, the lift seat includes fixing base and removal seat, remove the mobilizable setting in on the fixing base, each the tip of indulging muscle bearing component's die-pin all is fixed in remove on the seat, indulge muscle bearing component still includes first lead screw, first drive unit, first baffle, first lead screw all is fixed in with first drive unit remove on the seat, first lead screw with the die-pin is parallel, first baffle set up in on the first lead screw just first baffle is terminal to be surpassed the plane at die-pin place, first drive unit drive first lead screw drives when rotating first baffle removes at the horizontal direction.
Preferably, the longitudinal bar supporting assembly further comprises a second lead screw, a second driving unit, a second baffle, and a sleeve, a first end of the sleeve is fixed on the movable seat, the first lead screw and the second lead screw are respectively arranged at two ends in the sleeve, the second driving unit is fixed at a second end of the sleeve, and the first driving unit and the first end of the sleeve are fixed on the fixed seat; the second screw rod and the second driving unit are fixed at the second end of the sleeve, the second screw rod and the first screw rod are located on the same horizontal line, the tail ends of the second screw rod and the first screw rod are arranged oppositely, the head end of the second baffle is fixed on the second screw rod, the tail end of the second baffle exceeds the plane where the supporting rod is located, and the second driving unit drives the second screw rod to drive the second baffle to move in the horizontal direction when rotating.
Preferably, the support rod is arranged on the top sides of the first screw rod and the second screw rod, a through groove is formed in the support rod, the first baffle and the second baffle are arranged in the through groove, and the tail ends of the first baffle and the second baffle are higher than the support rod.
Preferably, the lifting seat comprises a fixed seat and a movable seat, the fixed seat is a vertically arranged plate-shaped structure, and the movable seat is movably arranged on one side surface of the fixed seat.
Preferably, a sliding groove is formed in the surface of one side of the fixed seat, and a sliding rail matched with the sliding groove is arranged on the movable seat.
Preferably, the fixed plate of the first stirrup clamping mechanism is further provided with an elastic clamping piece which is located on the same vertical plane as the clamping groove, and the fixed plate of the second stirrup clamping mechanism is provided with a fixed clamping piece which is opposite to the elastic clamping piece.
Preferably, the distance between the elastic clamping piece and the fixed clamping piece between the first stirrup clamping mechanism and the second stirrup clamping mechanism is smaller than the distance between the two clamping plate clamping grooves.
Preferably, the elastic clamping piece comprises a hollow barrel, a spring and a clamping needle, the first end of the barrel is fixed on the fixing plate, the spring is arranged in the barrel, the first end of the spring is fixed at the end part of the barrel, the second end of the spring is fixed with the first end of the clamping needle, and the second end of the clamping needle extends out of the second end of the barrel and faces towards the fixing clamping piece.
Preferably, still include the base, the lift seat of indulging the muscle positioner and the fixed plate of first stirrup screens mechanism all set up in on the base.
Preferably, still including bearing the base, second stirrup screens mechanism set up in bear the surface of base and with first stirrup screens mechanism is relative, the base mobilizable set up in bear the surface of base.
Preferably, a track is arranged on the bearing base, a groove matched with the track is arranged at the bottom of the base, and the sliding rail is clamped in the groove.
Preferably, the lifting seat further comprises a power mechanism, and the power mechanism drives the movable seat to move along the clamping groove of the fixed seat.
Preferably, the diameter of the inner cavity at the first end of the cylinder body is larger than that at the second end of the cylinder body, a limiting plate is fixed at the second end of the spring, the diameter of the limiting plate is larger than that at the second end of the cylinder body, and the first end of the clamping needle is fixed on the limiting plate.
Preferably, the fixed plate sides of the first stirrup clamping mechanism and the second stirrup clamping mechanism are provided with L-shaped supporting seats, and the clamping plates are fixed on the L-shaped supporting seats.
The technical scheme of the invention has the beneficial technical effects that:
1. the stirrup positioning machine can store a plurality of stirrups, can directly place the stirrups in the stirrup accommodating grooves for positioning after grabbing the stirrups by a manipulator once, and is convenient to operate and high in efficiency; every stirrup is cliied the stirrup below through two relative draw-in grooves, then presss from both sides the stirrup top through elastic component and mounting tightly, and is stable when guaranteeing the stirrup location, has solved among the prior art because the stirrup that the manufacturing error of stirrup brought takes place easily to rock or the problem of swaing in the draw-in groove.
2. The muscle location machine of indulging in this scheme is used for indulging the muscle at the horizontal direction bearing, is applicable to the location of longer indulging the muscle, will indulge the muscle level and place on many die-pins, indulges the muscle and indeformable and does not flagging, and degree of automation is high, in the welding operation flow of steel reinforcement cage, can guarantee steel reinforcement cage's production quality.
3. The stirrup positioning machine of this scheme and indulge muscle positioning machine and constitute steel reinforcement cage welding or ligature device, can realize the stirrup location and indulge the stability of muscle location, guarantee the stirrup and indulge the muscle accurate in the location of steel reinforcement cage production process, can be applicable to the production of the steel reinforcement cage of different shapes moreover, workman intensity of labour reduces, is showing the production efficiency who improves the steel reinforcement cage.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an embodiment of the invention and, together with the description, serve to explain the invention and not to limit the invention.
FIG. 1 is a front view of a reinforcement cage welding or binding apparatus according to embodiment 1;
FIG. 2 is a top view of the reinforcement cage welding or banding apparatus of example 1;
FIG. 3 is a side view of the reinforcement cage welding or banding apparatus of embodiment 1;
FIG. 4 is a side view showing a state in which the reinforcement cage welding or binding apparatus of embodiment 1 is used;
FIG. 5 is a side view showing a state in which the stirrup positioning machine of example 1 is in use;
FIG. 6 is a cross-sectional view of the elastic member of the stirrup positioning machine of example 1;
fig. 7 is a side view of the longitudinal bar positioning machine of example 1.
Reference numerals:
01-longitudinal bar positioning machine 02-stirrup positioning machine 03-reinforcement cage
1-second stirrup clamping mechanism 2-fixed plate 3-clamping plate
4-elastic fastener 5-fixed fastener 6-cylinder
7-spring 8-clamping needle 9-bearing base
10-L-shaped supporting seat 11-motor 12-stirrup
13-limiting plate 14-plug 15-longitudinal rib
16-lifting seat 17-moving seat 18-fixed seat
19-power mechanism 20-longitudinal rib supporting component 21-supporting rod
22-first screw 23-first drive unit 24-first baffle
25-second screw rod 26-second driving unit 27-second baffle
28-pulley 29-slide rail 30-base
Detailed Description
The present invention will now be described in detail with reference to the drawings, which are given by way of illustration and explanation only and should not be construed to limit the scope of the present invention in any way. Furthermore, features from embodiments in this document and from different embodiments may be combined accordingly by a person skilled in the art from the description in this document.
Example 1
Referring to fig. 1 to 4, the reinforcement cage welding or binding apparatus in this embodiment includes a longitudinal bar positioner 01 and a stirrup positioner 02, the longitudinal bar positioner 01 includes a lifting base 16 and a plurality of longitudinal bar supporting assemblies 20 disposed on the lifting base 16, and each longitudinal bar supporting assembly 20 includes a supporting rod 21 horizontally disposed for supporting a longitudinal bar 15; the stirrup positioner 02 comprises a first stirrup clamping mechanism (not marked in the drawing) and a second stirrup clamping mechanism 1 which are arranged in parallel, each group of stirrup clamping mechanisms 1 comprises a fixed plate 2 which is vertically arranged and a clamping plate 3 which is arranged on the side of the fixed plate 2, a plurality of clamping grooves for accommodating stirrups 12 are arranged on the clamping plate 3, and the clamping grooves of the first stirrup clamping mechanism and the clamping grooves of the second stirrup clamping mechanism 1 form a stirrup accommodating groove relatively. Indulge muscle locator 01 and stirrup locator 02 can be mutually independent equipment, indulge muscle locator 01's crane and wherein first stirrup screens mechanism and be close to putting, and die-pin 21 extends to the vertical plane in second stirrup screens mechanism 1 place.
Referring to fig. 3 and 4, when a reinforcement cage is manufactured, a plurality of stirrups 12 are clamped in the stirrup accommodating grooves of the first stirrup clamping mechanism and the second stirrup clamping mechanism 1, the position of the supporting rod 21 is adjusted to enable the supporting rod 21 to be arranged between the top side and the bottom side of the stirrup 12, then the longitudinal reinforcement 15 is inserted into the stirrup 12 plane at one end of the stirrup positioning machine 02, the longitudinal reinforcement 15 is horizontally arranged on the supporting rod 21, the longitudinal reinforcement 15 on the supporting rod 21 is moved to enable the longitudinal reinforcement to abut against the stirrup 12, and then the contact points of the stirrups 12 and the longitudinal reinforcement 15 are bound or welded. Because the die-pin 21 of a plurality of muscle bearing components 20 of indulging is located same water flat line, and the muscle 15 of indulging is shelved to many die-pin 21 levels, indulges muscle 15 and is being supported by many die-pin 21, belongs to the multiple spot atress, consequently is difficult to take place bending deformation, has solved the problem that the longer muscle 15 of indulging of length that exists among the prior art is out of shape easily at steel reinforcement cage 03 welding or ligature operation in-process. Steel reinforcement cage welding or ligature device in this scheme can adopt the manipulator once only to snatch and place a plurality of stirrups 12, only need the manual work will indulge in muscle 15 penetrates stirrup 12 can, can adopt automatic welder to carry out steel reinforcement cage 03's welding, workman low in labor strength, degree of automation is high, and is easy and simple to handle, production efficiency is high.
Referring to fig. 7, in another modified embodiment, the lifting base 16 includes a fixed base 18 and a movable base 17, the fixed base 18 is a vertically disposed plate-shaped structure, the movable base 17 is movably disposed on a side of the fixed base 18, and an end of the supporting rod 21 of each longitudinal rib supporting assembly 20 is fixed on the movable base 17. The lifting seat 16 further comprises a power mechanism 19, in this embodiment, the motor 11 may be used as the power mechanism 19, and the power mechanism 19 drives the moving seat 17 to move along the slot of the fixed seat 18, so as to adjust the height of the supporting rod 21.
Referring to fig. 4 and 7, in this embodiment, the longitudinal bar supporting assembly 20 further includes a first screw 22, a first driving unit 23, and a first baffle 24, the first screw 22 is parallel to the supporting rod 21, the first baffle 24 is disposed on the first screw 22, and the end of the first baffle 24 exceeds the plane where the supporting rod 21 is located, and the first driving unit 23 drives the first screw 22 to rotate and drives the first baffle 24 to move in the horizontal direction. The first driving unit 23 may be configured by a motor 11 or a cylinder. Set up like this, when first drive unit 23 drove first lead screw 22 and rotates, first baffle 24 can remove along the horizontal direction, because the end of die-pin 21 surpasses die-pin 21 place plane, consequently when putting on the die-pin 21 and indulge muscle 15, first baffle 24 removes to move and to promote the muscle 15 of indulging on the die-pin 21 and move together in the horizontal direction to will indulge the assigned position of muscle 15 location to on the die-pin 21.
Referring to fig. 7, in a modified embodiment, on the basis of the above embodiment, each longitudinal rib supporting assembly 20 further includes a second screw rod 25, a second driving unit 26, and a second baffle plate 27, the second screw rod 25 and the first screw rod 22 are located on the same horizontal line, and the tail end of the second screw rod 25 is opposite to the tail end of the first screw rod, the head end of the second baffle plate 27 is fixed on the second screw rod 25, and the tail end of the second baffle plate 27 exceeds the plane where the supporting rod 21 is located, and the second driving unit 26 drives the second screw rod 25 to rotate to drive the second baffle plate 27 to move in the horizontal direction. The second driving unit 26 may be configured by a motor 11 or a cylinder. The first lead screw 22 is a forward lead screw, and the second lead screw 25 is a reverse lead screw. When the first driving unit 23 and the second driving unit 26 respectively drive the first lead screw 22 and the second lead screw 25 to rotate, the first baffle 24 and the second baffle 27 approach or separate from each other. With the arrangement, when two longitudinal ribs 15 are arranged on the supporting rod 21, the first baffle plate 24 and the second baffle plate 27 can move simultaneously to respectively push the two longitudinal ribs 15 to the designated positions on the supporting rod 21, so that the operation efficiency and the operation simplicity are improved. The working process of the longitudinal bar positioning machine 01 in the scheme is briefly introduced: one or two longitudinal bars 15 are placed at a designated position on the supporting rod 21, and then the first screw rod 22 and the second screw rod 25 are controlled to move by the first driving unit 23 and the second driving unit 26 respectively, so that the first baffle 24 and the second baffle 27 push the two longitudinal bars 15 on the supporting rod 21 to the designated position.
Referring to fig. 7, in a modified embodiment, on the basis of the above embodiment, the longitudinal bar holding unit 20 further comprises a sleeve, and the first screw 22 and the second screw 25 are respectively disposed at two ends of the sleeve. The arrangement can ensure that the first screw rod 22 and the second screw rod 25 are positioned on the same straight line. On the basis of the previous embodiment, in another modified embodiment, one end of the sleeve is fixed on the movable base 17, and the first driving unit 23 and the first end of the sleeve are fixed on the lifting base 16; a second lead screw 25 and a second drive unit 26 are fixed to the second end of the sleeve.
On the basis of the above embodiment, in another modified embodiment, the supporting rod 21 is disposed on the top sides of the first lead screw 22 and the second lead screw 25, a through groove is formed on the supporting rod 21, and the first baffle 24 and the second baffle 27 are disposed in the through groove and the tail end is higher than the supporting rod 21. By the arrangement, the first baffle plate 24, the second baffle plate 27 and the supporting rod 21 are integrated, the operation is simple, and the first baffle plate 24 and the second baffle plate 27 can conveniently push the longitudinal ribs 15 on the supporting rod 21 to a specified position when moving in the horizontal direction. Or in another modified embodiment, the first screw rod 22 and the second screw rod 25 are arranged adjacent to and parallel to the supporting rod 21, and the tail ends of the first baffle 24 and the second baffle 27 exceed the plane of the supporting rod 21. The first screw rod 22 and the second screw rod 25 can be respectively clung to the left side or the right side of the support rod 21, the tail ends of the first baffle plate 24 and the second baffle plate 27 can be upward or downward, and when the longitudinal rib 15 is placed on the surface of the support rod 21, the tail ends of the first baffle plate 24 and the second baffle plate 27 exceed the plane of the support rod 21, so that the first baffle plate 24 and the second baffle plate 27 can push the position of the longitudinal rib 15 on the support rod 21 when moving in the horizontal direction.
Referring to fig. 3 to 6, on the basis of the present embodiment, in another modified embodiment, an elastic clip 4 located on the same vertical plane as the slot is further disposed on the fixed plate 2 of the first stirrup clamping mechanism, and a fixed clip 5 opposite to the elastic clip 4 is disposed on the fixed plate 2 of the second stirrup clamping mechanism 1; the distance between the elastic clamping piece 4 and the fixed clamping piece 5 between the first stirrup clamping mechanism and the second stirrup clamping mechanism 1 is smaller than the distance between the opposite clamping grooves on the two clamping plates 3. Referring to fig. 6, the elastic clamping piece 4 comprises a hollow barrel 6, a spring 7 and a clamping needle 8, the spring 7 is arranged inside the barrel 6, a first end of the spring 7 is fixed on a plug 14 at the end part of the barrel 6, a second end of the spring 7 is fixed with a first end of the clamping needle 8, and a second end of the clamping needle 8 extends out of the barrel 6 and faces the fixed clamping piece 5. On the basis of the above embodiment, in another modified embodiment, the diameter of the inner cavity of the first end of the cylinder 6 is larger than that of the inner cavity of the second end, the second end of the spring 7 is fixed with a limiting plate 13, the diameter of the limiting plate 13 is larger than that of the inner cavity of the second end of the cylinder 6, and the first end of the clamping needle 8 is fixed on the limiting plate 13.
Referring to fig. 1 to 4, the reinforcement cage welding or binding apparatus of the present embodiment further includes a base 30, the lifting seat 16 of the longitudinal bar positioner 01 and the fixing plate 2 of the first stirrup clamping mechanism are both fixed on the base 30, and the base 30 is movably disposed on the top side of the bearing base 9. Still including bearing the base 9, second stirrup screens mechanism 1 sets up in the other end that bears base 9 and parallel relative with first stirrup screens mechanism. Bear and be provided with the track on the base 9, the bottom of base 30 is provided with the recess with track matched with, and the track card makes things convenient for the base 30 to remove on bearing base 9 like this, conveniently adjusts the distance between first stirrup screens mechanism and the second stirrup screens mechanism 1. Referring to fig. 2 to 4, in another modified embodiment based on the above embodiment, a pulley 28 is provided on the base 30, and a slide rail 29 is provided on the bearing base 9, so as to adjust the position of the base 30 on the bearing base 9. In other embodiments, a forward and reverse transmission screw rod and a transmission motor 11 are disposed on the bottom surfaces of the bearing base 9 and the base 30, and then the forward and reverse transmission screw rod is driven to rotate by the transmission motor 11, so as to adjust the position of the base 30 on the bearing base 9. These technical means are the prior art in the mechanical field and are not described herein in detail.
Referring to fig. 5, on the basis of the present embodiment, in another modified embodiment, an L-shaped supporting seat 10 is further disposed on the side surface of the fixing plate 2 of the first stirrup clamping mechanism and the second stirrup clamping mechanism 1, and the clamping plate 3 is fixed on the L-shaped supporting seat 10. On the basis of the previous embodiment, in another modified embodiment, a stirrup 12 position indicator is arranged near each clamping groove on the fixing plate 2 or the L-shaped supporting seat 10, and when the position indicator at the clamping groove is turned on, the position indicator indicates that the stirrup 12 needs to be placed at the position, so that a worker can be prompted to perform corresponding operation, and omission of placing the stirrup 12 is avoided.
The working process of the reinforcement cage welding or binding device of the embodiment is briefly described with reference to the attached drawings 3 and 4:
firstly, the distance between the first stirrup clamping mechanism and the second stirrup clamping mechanism 1 is adjusted according to the information of the reinforcement cage 03 to be manufactured, such as the width of the stirrup 12, the height of the longitudinal bar 15 and the like, so that the distance between the clamping grooves of the first stirrup clamping mechanism and the second stirrup clamping mechanism 1 is slightly larger than the width of the stirrup 12 to be positioned.
Then, in the draw-in groove of first stirrup screens mechanism and second stirrup screens mechanism 1 was placed to stirrup 12 of pending location through manipulator or manual work, the stirrup 12 placed the back of finishing, continued the distance of adjusting between first stirrup screens mechanism and the second stirrup screens mechanism 1 for the distance between first stirrup screens mechanism and the second stirrup screens mechanism 1 equals or slightly is less than the width size of stirrup 12, stops after targetting in place. At this time, the upper portion of the stirrup 12 compresses the clamping pin 8 of the elastic clamping piece 4, and because the clamping pin 8 and the spring 7 are compressed, the stirrup 12 is tightly limited from two sides by the elastic clamping piece 4 and the fixed clamping piece 5 of the first stirrup clamping mechanism and the second stirrup clamping mechanism 1, so that the problem that the stirrup 12 rocks or swings in the clamping groove due to manufacturing errors of the stirrup 12 is solved.
Next, the power mechanism 19 of the lifting seat 16 is started, so that the longitudinal bar supporting rod 21 is positioned between the top side and the bottom side of the positioned stirrup 12, and the supporting rod 21 is stopped at a horizontal position where the longitudinal bar 15 needs to be placed;
next, the first driving unit 23 and the second driving unit 26 are started to respectively drive the first baffle 24 and the second baffle 27 to move to the middle position of the positioned stirrup 12, and the longitudinal rib 15 is inserted into the stirrup 12, so that the longitudinal rib 15 is positioned on the support rod 21 between the first baffle 24/the second baffle 27 and the side edge of the stirrup 12, and 2 longitudinal ribs 15 can be simultaneously placed on the support rod 21. Starting the first driving unit 23 and the second driving unit 26 to drive the first baffle plate 24 and the second baffle plate 27 to move in opposite directions respectively, finally pressing the longitudinal ribs 15 onto the stirrups 12 by the first baffle plate 24 and the second baffle plate 27, and stopping the first driving unit 23 and the second driving unit 26;
finally, the contact points of the plurality of stirrups 12 and the longitudinal bars 15 are welded or bound.
After a group of longitudinal bars 15 and stirrups 12 are completely bound or welded, a power mechanism 19 of the lifting seat 16 is started, so that the longitudinal bar supporting rod 21 vertically moves downwards to the position of the next group of longitudinal bars 15 and then stops, the first driving unit 23 and the second driving unit 26 are started, the first baffle plate 24 and the second baffle plate 27 move oppositely, the longitudinal bars 15 are placed on the supporting rod 21 between the stirrups 12 and the first baffle plate 24/the second baffle plate 27, and the process of positioning the longitudinal bars 15 and welding or binding the reinforcement cage 03 in the previous step is repeated. After the multiple groups of longitudinal bars 15 and the stirrups 12 of one reinforcement cage 03 are completely bound or welded, the distance between the first stirrup clamping mechanism and the second stirrup clamping mechanism 1 is widened, and the power mechanism 19 of the lifting seat 16 is started, so that the longitudinal bar supporting rod 21 supports the welded or bound reinforcement cage 03 to be lifted upwards, and then the reinforcement cage is lifted away by other hoisting tools, and the production of the reinforcement cage 03 is completed. The reinforcing cage 03 manufacturing device in the embodiment has the advantages that the automation degree is high, the manual interference is effectively eliminated, the positioning accuracy of the longitudinal ribs 15 can be improved, the manufacturing accuracy of the reinforcing cage 03 is guaranteed, the stirrups 12 can be rectangular, circular, triangular, I-shaped and the like, and different types of reinforcing cages 03 can be manufactured by the device.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. The welding or binding device for the reinforcement cage is characterized by comprising a longitudinal reinforcement positioning machine and a stirrup positioning machine, wherein the longitudinal reinforcement positioning machine comprises a lifting seat and a plurality of longitudinal reinforcement supporting assemblies arranged on the lifting seat, and each longitudinal reinforcement supporting assembly comprises a supporting rod horizontally arranged for supporting a longitudinal reinforcement; the stirrup positioning machine includes parallel arrangement's first stirrup screens mechanism and second stirrup screens mechanism, first stirrup screens mechanism and second stirrup screens mechanism all include the fixed plate of vertical setting and set up in the screens board of fixed plate side, be provided with a plurality of draw-in grooves that hold the stirrup on the screens board, the draw-in groove of first stirrup screens mechanism with the draw-in groove of second stirrup screens mechanism constitutes the stirrup holding tank relatively.
2. The reinforcement cage welding or binding device according to claim 1, wherein the lifting seat comprises a fixed seat and a movable seat, the movable seat is movably disposed on the fixed seat, an end of a supporting rod of each longitudinal reinforcement supporting assembly is fixed on the movable seat, the longitudinal reinforcement supporting assembly further comprises a first lead screw, a first driving unit and a first baffle, the first lead screw and the first driving unit are fixed on the movable seat, the first lead screw is parallel to the supporting rod, a head end of the first baffle is fixed on the first lead screw, a tail end of the first baffle exceeds a plane where the supporting rod is located, and the first driving unit drives the first lead screw to rotate so as to drive the first baffle to move in a horizontal direction.
3. The reinforcement cage welding or binding device according to claim 2, wherein the longitudinal bar supporting assembly further comprises a second lead screw, a second driving unit, a second baffle, and a sleeve, a first end of the sleeve is fixed on the movable base, the first lead screw and the second lead screw are respectively disposed at two ends of the sleeve, the second driving unit is fixed at a second end of the sleeve, a head end of the second baffle is fixed on the second lead screw, and a tail end of the second baffle exceeds a plane where the supporting rod is located, and the second driving unit drives the second lead screw to rotate so as to drive the second baffle to move in a horizontal direction.
4. The reinforcement cage welding or binding device according to claim 3, wherein the support bar is disposed on top sides of the first lead screw and the second lead screw, a through groove is formed in the support bar along a long axis direction, the first baffle and the second baffle are disposed in the through groove, and the ends of the first baffle and the second baffle are higher than the support bar.
5. The reinforcement cage welding or binding device according to claim 1, wherein the lifting seat comprises a fixed seat and a movable seat, the fixed seat is a vertically arranged plate-shaped structure, and the movable seat is movably arranged on a side surface of the fixed seat.
6. The reinforcement cage welding or binding device according to claim 5, wherein a sliding groove is formed in a surface of one side of the fixed seat, and a sliding rail matched with the sliding groove is arranged on the movable seat.
7. The reinforcement cage welding or binding device according to any one of claims 1 to 6, wherein an elastic clamping piece is further disposed on the fixing plate of the first stirrup clamping mechanism and located on the same vertical plane as the clamping groove, and a fixing clamping piece opposite to the elastic clamping piece is disposed on the fixing plate of the second stirrup clamping mechanism.
8. The reinforcement cage welding or binding device according to claim 7, wherein the elastic clamping piece comprises a hollow barrel, a spring and a clamping pin, the first end of the barrel is fixed on the fixing plate, the spring is arranged in the barrel, the first end of the spring is fixed on the end part of the barrel, the second end of the spring is fixed with the first end of the clamping pin, and the second end of the clamping pin extends out of the second end of the barrel and faces the fixing clamping piece.
9. The reinforcement cage welding or binding device of claim 7, further comprising a base, wherein the lifting seat of the longitudinal bar positioner and the fixing plate of the first stirrup clamping mechanism are both disposed on the base.
10. The reinforcement cage welding or binding apparatus of claim 9, further comprising a load-bearing base, wherein the second stirrup detent mechanism is disposed on a surface of the load-bearing base opposite the first stirrup detent mechanism, and the base is movably disposed on the surface of the load-bearing base.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911045629.7A CN110773927B (en) | 2019-10-30 | 2019-10-30 | Welding or binding device for reinforcement cage |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911045629.7A CN110773927B (en) | 2019-10-30 | 2019-10-30 | Welding or binding device for reinforcement cage |
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| CN110773927A true CN110773927A (en) | 2020-02-11 |
| CN110773927B CN110773927B (en) | 2021-07-27 |
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| CN201911045629.7A Expired - Fee Related CN110773927B (en) | 2019-10-30 | 2019-10-30 | Welding or binding device for reinforcement cage |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111644542A (en) * | 2020-06-10 | 2020-09-11 | 广东博智林机器人有限公司 | Auxiliary traction moving device and reinforcement cage processing robot |
| CN113510410A (en) * | 2020-04-09 | 2021-10-19 | 广东博智林机器人有限公司 | Auxiliary positioning device, welding positioning system and steel reinforcement cage processing robot |
| CN113510422A (en) * | 2020-04-09 | 2021-10-19 | 广东博智林机器人有限公司 | Welding positioning system, working method thereof and reinforcement cage processing robot |
| CN113547049A (en) * | 2020-04-23 | 2021-10-26 | 广东博智林机器人有限公司 | Clamping and positioning device and clamping and positioning method and reinforcement cage processing robot |
| CN114433757A (en) * | 2020-11-06 | 2022-05-06 | 广东博智林机器人有限公司 | Steel reinforcement cage forming device |
| CN115533429A (en) * | 2022-11-08 | 2022-12-30 | 浙江省建材集团建筑产业化有限公司 | Reinforcing bar net piece welding tray device |
| CN116255015A (en) * | 2023-05-11 | 2023-06-13 | 龙口市泓基电器工具有限公司 | Supporting device for binding reinforcement cage |
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| CN113510410A (en) * | 2020-04-09 | 2021-10-19 | 广东博智林机器人有限公司 | Auxiliary positioning device, welding positioning system and steel reinforcement cage processing robot |
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| CN114433757A (en) * | 2020-11-06 | 2022-05-06 | 广东博智林机器人有限公司 | Steel reinforcement cage forming device |
| CN115533429A (en) * | 2022-11-08 | 2022-12-30 | 浙江省建材集团建筑产业化有限公司 | Reinforcing bar net piece welding tray device |
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| CN110773927B (en) | 2021-07-27 |
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