CN103455868B - Production management system, production management device and production management method - Google Patents

Production management system, production management device and production management method Download PDF

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CN103455868B
CN103455868B CN201310206424.9A CN201310206424A CN103455868B CN 103455868 B CN103455868 B CN 103455868B CN 201310206424 A CN201310206424 A CN 201310206424A CN 103455868 B CN103455868 B CN 103455868B
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pin number
sewing
production management
classification
number data
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CN103455868A (en
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戌亥优
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Juki Corp
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Juki Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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Abstract

The present invention provides a kind of production management system, production management device and production management method, excludes the difference caused by backstitching, and the classification of sewing operations classification is carried out according to pin number.The production management system, production management device and production management method be characterized in that, sewing machine(10)Total needle amount to sewing and the pin number inversely fed measure, and are generated, production management device as pin number data(101)Have:Calculating part(105), for pin number data, two times of numerical value of the pin number inversely fed is subtracted from total needle amount, calculates and corrects pin number;Amount to processing unit(105), for the amendment pin number that is obtained according to multiple pin number data, by its numerical value it is identical or in fixed scope it is approximate, classify as identical sewing operations classification, and according to the classification, the production quantity of each sewing operations classification be obtained.

Description

Production management system, production management device and production management method
Technical field
The present invention relates to a kind of production management system of sewing machine, production management device and production management methods.
Background technology
, it is necessary to for a variety of sewing operations classifications in sewing factory etc., production quantity etc. is managed.Therefore, exist The function that the sewing process ID for representing sewing operations classification is inputted by operating personnel in sewing machine is set, passes through what will be sewed Sewing operations classification is recorded into the control unit of sewing machine, and the record is collected, so as to be directed to sewing operations classification, into The total management of row production quantity etc.(For example, referring to patent document 1).
But in recent years, the working method as the input of sewing process ID etc. is carried out in each sewing, generates work The reduction of industry efficiency, the burden of operating personnel or the problems such as forget input, input error, so automatic in system side requirement Ground identifies the function of sewing operations classification.
Therefore, in the case where being sewed for identical sewing operations classification, even if being conceived in operating personnel not With in the case of, the pin needed for operation is also made to scold in approximately fixed scope, and to whether can realize following technologies into Research is gone, i.e. in sewing, the pin number that is sewed every time by sewing machine record carries out sewing operations classification according to the pin number Judge, the production quantity of each sewing operations classification is amounted to.
Fig. 6 is the graph for the frequency distribution for representing above-mentioned total result.The total result is shown for 3 kinds of sewing operations The frequency distribution of preferable each pin number when classification is sewed.It understands for each sewing operations classification, all falls within fixation Pin number within the scope of.
Patent document 1:Japanese Unexamined Patent Publication 2006-318365 publications
But exist and backstitch(backstitch)Method, i.e. in sewing, in order to strengthened and sewing midway The reverse feeding sewing of certain distance is carried out, and turns again to original direction and is sewed(With reference to the label T of Fig. 5).Sewing Content be for each sewing operations classification and it is predetermined, in the case where carrying out this and backstitching, on earth in sewn object Which position at be also predetermined, but for carrying out backstitching this point with several pins, usually determined by operating personnel Situation it is more.Therefore, in the case of the sewing operations classification backstitched in the midway of sewing, there are the pin number in operation people The tendency of difference is generated between member.
Therefore, if the pin number scale record comprising the sewing operations classification as noted above backstitched, is asked there are following Topic, i.e. the frequency distribution of each pin number during sewing has significantly difference, it is difficult to according to pin number as shown in F1, F2 of Fig. 8 Distribution sewing operations classification is differentiated, hinder to obtain accurately production number.
The content of the invention
It is an object of the present invention to even if in the case of comprising the sewing operations backstitched, also more accurately opposite joint Manufacturing classification is differentiated, the accurate production quantity of each sewing operations classification is obtained.
The invention that technical solution 1 is recorded is a kind of production management system, is had:Sewing machine is given birth in each sewing Into pin number data, the pin number data are based on the pin number since sewing until end;And production management device, to from institute The multiple pin number data for stating sewing machine acquirement are amounted to, which is characterized in that, the sewing machine pair Total needle amount and the pin number wherein included inversely fed since sewing until end measure, by the measurement result It is generated as the pin number data, the production management device has:Calculating part is directed to acquired each pin number Data subtract two times of numerical value of the reverse feeding pin number from the total needle amount, calculate and correct pin number;And total processing Portion, for the amendment pin number that is obtained according to the multiple pin number data, by its numerical value it is identical or in fixed scope it is near As, classify as identical sewing operations classification, and according to the classification, each sewing operations classification is obtained Production quantity.
The invention that technical solution 2 is recorded is a kind of production management system, is had:Sewing machine is given birth in each sewing Into pin number data, the pin number data are based on the pin number since sewing until end;And production management device, to from institute The multiple pin number data for stating sewing machine acquirement are amounted to, which is characterized in that, the sewing machine pair Start total needle amount until end since sewing and the pin number wherein included inversely fed measure, also, from it is described always Two times of numerical value of the reverse feeding pin number is subtracted in pin number, calculates and corrects pin number, and is generated as the pin number data, The production management device, which has, amounts to processing unit, which is directed to the amendment included in the multiple pin number data Pin number, by its numerical value it is identical or in fixed scope it is approximate, classify as identical sewing operations classification, and And according to the classification, the production quantity of each sewing operations classification is obtained.
The invention that technical solution 3 is recorded is a kind of production management device, to the multiple pin number data obtained from sewing machine It is amounted to, which generates the pin number data in each sewing, which is based on since sewing to end Until pin number, which is characterized in that, the sewing machine to since sewing until end total needle amount, It measures with the pin number wherein included inversely fed, is generated, the life using the measurement result as the pin number data Production managing device has:Calculating part for acquired each pin number data, subtracts described inverse from the total needle amount To two times of numerical value of feeding pin number, calculate and correct pin number;And processing unit is amounted to, it is directed to according to the multiple pin number data The amendment pin number being obtained, by its numerical value it is identical or in fixed scope it is approximate, as identical sewing operations classification Classify, and according to the classification, the production quantity of each sewing operations classification is obtained.
The invention that technical solution 4 is recorded is a kind of production management method, in the method, multiple to being obtained from sewing machine Pin number data are amounted to, which generates the pin number data in each sewing, which is based on opening from sewing Begin pin number until terminating, which is characterized in that, the sewing machine to since sewing until end Total needle amount and the pin number wherein included inversely fed measure, given birth to using the measurement result as the pin number data Into in the production management method, for acquired each pin number data, being subtracted from the total needle amount described inverse To two times of numerical value of feeding pin number, calculate and correct pin number, it, will for the amendment pin number being obtained according to the multiple pin number data Its numerical value it is identical or in fixed scope it is approximate, classify as identical sewing operations classification, according to this point The production quantity of each sewing operations classification is obtained in class.
The effect of invention
In the present invention, the pin number that total needle amount is obtained in sewing machine and inversely feeds subtracts reverse from total needle amount The amendment pin number of the pin number in the case of being equivalent to without inversely feeding is obtained in two times of numerical value of the pin number of feeding, therefore, Even if in the case of generating fluctuation during the pin number that acquired total needle amount is backstitched because so-called in sewing, it can also be repaiied Just.
Therefore, it is for the amendment pin number based on multiple pin number data, numerical value is identical or as fixed same model In the case that encloses is categorized as identical sewing operations classification, the fluctuation of the distribution caused by backstitching can be inhibited, it can be reliable Ground determines same scope, and the production number of each sewing operations classification can more accurately be obtained.
Description of the drawings
Fig. 1 is the block diagram for the schematic configuration for representing production management system.
Fig. 2 is the block diagram for representing the schematic configuration comprising the production management system including sewing machine.
Fig. 3 is the flow chart for representing the processing in the sewing that CPU is performed according to the program stored in the ROM of sewing machine.
Fig. 4 is the flow chart for representing the process content that the CPU of production management device is carried out.
Fig. 5 is the formation example of the stitching in the case of being backstitched.
Fig. 6 is the histogram for the relation for representing pin number and frequency.
Fig. 7 is to represent to carry out sorted result to each pin number data according to the frequency distribution between pin number and its frequency List.
Fig. 8 is the histogram of the relation for pin number influence of fluctuations, the pin number and frequency for representing to be backstitched.
The explanation of symbol
10 sewing machines
100 production management systems
101 production management devices
104a corrects pin number calculation procedure
104b amounts to processing routine
105CPU(Calculating part amounts to processing unit)
Specific embodiment
[ schematic configuration of production management system ]
In the following, based on Fig. 1 to Fig. 8, the production management system 100 as embodiments of the present invention is illustrated.Fig. 1 It is the block diagram for the schematic configuration for representing production management system 100.
As shown in Figure 1, production management system 100 has:As multiple sewing machines 10 of management object, sewing every time Pin number data of the Shi Shengcheng based on the pin number since sewing until end;And production management device 101, to from above-mentioned Multiple pin number data that each sewing machine 10 obtains are amounted to.
Above-mentioned production management device 101 in practice, by performing production management journey by personal computer or work station Sequence, so as to work as production management device 101.
In addition, production management device 101 is via collections of the LAN from each sewing machine 10 into hand-manipulating of needle number data.
[ sewing machine ]
Fig. 2 is the block diagram for representing the schematic configuration comprising the production management system 100 including sewing machine 10.
Each sewing machine 10 has:Sewing machine electromotor 11 moves up and down driving source as the needle bar for keeping suture needle;Not The reciprocating mechanism of diagram, by the rotary driving force of sewing machine electromotor 11 via upper principal axis transformation to move up and down, and to Needle bar transfers;Cloth feeding mechanism (not shown) carries out cloth feeding with defined feeding spacing;Feeding adjusting (not shown) Mechanism sets feeding spacing according to the operation of feeding adjusting disk;Reverse feeding solenoid 12, by inversely feeding switch 21 press, negative direction is switched to via feeding adjusting mechanism by the cloth direction of feed of cloth feeding mechanism;Cutter driving spiral shell Spool 14 after the completion of sewing, makes the tangent line cutter driving of carry out suture cut-out;Operating pedal 13, can be with former riding Entering amount is corresponding and adjusts the rotary speed of sewing machine electromotor 11, and the drive of cutter driving solenoid 14 is inputted by post legged Dynamic instruction;Operation panel 22 can carry out defined picture and show and various inputs;ROM32, storage are aftermentioned for performing Pin number scale record processing program and primary data;CPU31 performs the program;RAM33 is related by the processing to CPU31 Various data stored into working region;Interface 34, LAN and the CPU31 connection that will be connected with production management device 101; Encoder 35, for recording needle number, and the upper rotating speed to being realized by sewing machine electromotor is detected;It is non-volatile to deposit Card storage 36 is used to provide pin number data from sewing machine 10 to production management device 101;And the reading of Nonvolatile memory card 36 Take/writing station 37.
In addition, LAN can be wireless or wired.
The cloth feeding mechanism of above-mentioned sewing machine 10, which has, to be obtained torque from sewing machine electromotor 11 and carries out reciprocating rotation Bottom and top feed axis and horizontal feed axis, the upper and lower reciprocating action and the past double action of horizontal direction that will apply from each feed shaft It synthesizes, applies to feeding tooth along elliptical rotary motion.In addition, feeding tooth is moved along the part above the elliptical track When, it haunts in needle plate upper surface, is contacted with sewn object, cloth feeding is carried out along defined direction of feed.
Feeding adjusting mechanism can make the biography that the reciprocating action of horizontal direction is transferred from above-mentioned horizontal feed axial feed tooth The reciprocating action direction for passing component tilts and changes.And it is possible to it is corresponding with the angle of inclination, make the past of horizontal direction Ingredient increase and decrease is made in double action, and the amount of feeding is adjusted.In addition, in the feeding adjusting mechanism, if transferred to feeding tooth horizontal The reciprocating action direction of the component of the reciprocating action in direction becomes substantially vertical vertical direction, then the level side applied to feeding tooth To reciprocating action ingredient become 0, the amount of feeding also become 0.It is also, if further from the inclined direction as the amount of feeding 0 It tilts, then the phasing back for the reciprocating action transferred to feeding tooth carries out the feeding to negative direction.
Reverse feeding solenoid 12, which has, forcibly makes the feeding tooth into feeding adjusting mechanism transfer the past of horizontal direction The reciprocating action direction for the component that double action is made tilts, until as the function of the angle inversely fed, by inversely feeding switch 21 press and are acted.
Fig. 3 is the stream of processing when representing sewing that CPU31 is performed according to the program that is stored in the ROM32 of sewing machine 10 Cheng Tu.
As shown in the figure, the CPU31 of sewing machine 10 is counted and recorded to its pin number in sewing.Specifically, if Detect the former riding of operating pedal 13(Step S1), then the driving of sewing machine electromotor 11 is started(Step S3), meanwhile, CPU31 The counting of total needle amount is started according to the output of encoder 35(Step S5).
Then, CPU31 is judged whetheing there is reverse pressing for feeding switch 21(Step S7).Then, pressing inversely During feeding switch 21, make inversely to feed solenoid 12 and act, make the reversion of cloth direction of feed(Step S9).Then, cloth is made In the state of after direction of feed reversion, sewing machine electromotor 11 is driven(Step S10), at the same time, start the pin inversely fed Several countings(Step S11).
Then, CPU31 is to inversely feeding pressing whether to release and judging for switch 21(Step S13), discharged In the case of, make inversely to feed solenoid 12 and recover to original position(Step S15), terminate the counting of the pin number inversely fed (Step S17).
In addition, after reverse feeding counts or do not detect in the step s 7 reverse feeding switch 21 by When lower, judged to input tangent line instruction by the post legged of operating pedal 13 whetheing there is(Step S19).
If the instruction without tangent line inputs, make to the processing returns to step S1, in the instruction input for carrying out tangent line, make Tangent line solenoid 14 acts and carries out tangent line(Step S21), stop sewing machine electromotor 11, and terminate the counting of total needle amount (Step S23).
Then, using obtained total needle amount and the pin number inversely fed as a pin number data and to non-volatile memories It records in card 36, and is sent from interface 34 by LAN to 101 side of production management device.
[ production management device ]
Production management device 101 has:Keyboard 102 carries out aftermentioned various inputs;Display 103, is provided Picture show;ROM104 stores to perform the various programs and primary data of aftermentioned various processing;CPU105, Perform various programs;RAM106 stores the relevant various data of the processing with CPU105 into working region;Interface 107, It is by CPU105 and the LAN connections being connected with each sewing machine 10;HD as storage unit(Hard disk)Device 108, to via The pin number data that LAN is received from each sewing machine 10 are stored;Nonvolatile memory card 36 is used between sewing machine 10 Carry out the exchange of data;And the read/write device 109 of Nonvolatile memory card 36.
Fig. 4 is the flow chart for representing the process content that the CPU105 of production management device 101 is carried out.
In the production management device 101, if collected from each sewing machine 10 by LAN or Nonvolatile memory card 36 Pin number data, then CPU105 is according to the amendment pin number calculation procedure 104a stored in ROM104, from respective pin number data In include expression total needle amount value in, subtract 2 times of value of the pin number inversely fed, be modified the calculating of pin number(Step S41).CPU105 works as " calculating part " as a result,.
Fig. 5 is the formation example for carrying out the stitching in the case of backstitching afterwards.Label T is by backstitching the stitching to be formed.As above Shown in stating, if operated in the midway of sewing to inversely feeding switch 21, into falling for the direct of travel reversion for exercising sewing Seam, then the forming position of stitching is back to the starting position backstitched, but the formation of 2 backstitched times stitching.
Therefore, the amendment pin number that 2 times of the pin number inversely fed are subtracted from total needle amount and are obtained, is equivalent to without backstitching In the case of pin number.
Then, CPU105 is by the total processing routine 104b that is stored in ROM104, for each sewing machine, to correcting Pin number is identical or the pin number data of numerical approximation are amounted to, and calculates the frequency of each pin number(Frequency)(Step S43).That is, by This, can be obtained the frequency distribution of pin number as shown in Figure 6 and frequency.
In addition, CPU105 is directed to the situation that the frequency in the scope of fixed pin number forms set(One one in Fig. 6 A chevron), in the case where the aggregate value of the frequency of the set is more than fixed threshold value, for each chevron, it is categorized as The sewing of identical sewing operations classification(Step S45).In addition, by the aggregate value of the frequency of each chevron in its sewing operations classification Regard as production quantity.
CPU105 works as " total processing unit " as a result,.
In addition, CPU105 shows that said frequencies are distributed by display 103(Fig. 6)With the list of classification results.
Fig. 7 is the guide look for representing to carry out each pin number data according to the frequency distribution of pin number and its frequency sorted result Table.In the list, " pin number " to correct pin number, " frequency " represents frequency.For example, it understands to be 120 pins, send out in pin number In the case that raw number is 303 time, due in frequency set, so as sewing operations classification, i.e. " pin number classification process ID ", divide With AUTO0072.
In addition, in the list, pin number is summarized in units of 10 pins, and a pair frequency corresponding with 10 pin carries out Total, but it is not limited to this.For example, it is also possible to classified with the frequency of every 1 pin.In addition, the pin number data being collected into compared with During few, it can also be summarized with more pin number units.
[ technique effect of production management system ]
In above-mentioned production management system 100, production management device 101 is from being contained in the pin number number that is obtained from sewing machine 10 In total needle amount in, two times of numerical value of the pin number inversely fed, repairing in the case of being obtained without inversely feeding are subtracted Positive pin number, therefore, even if backstitched in the total needle amount being contained in pin number data because so-called pin number due to generate fluctuation in the case of, It can also be modified.
That is, even the pin number of the sewing of identical sewing operations classification, the fluctuation of total needle amount is being generated when backstitching In the case of, it is distributed as shown in F1, F2 of Fig. 8 and also generates fluctuation, but in the case where correcting pin number, as shown in fig. 6, can remove The influence of the fluctuation of total needle amount concentrates the distribution of frequency.
Therefore, in production management device 101, for the amendment pin number based on multiple pin number data, by numerical value it is identical or It, can be in identical or approximate extents in the case that person is approximately categorized as identical sewing operations classification in fixed scope Distribution inside is concentrated, the production quantity of each sewing operations classification can more accurately be obtained.
[ other ]
In addition, the sewing machine 10 as above-mentioned production management system 100, using following sewing machines as object outside, i.e. such as root According to for sewing the stitch data of predetermined tailoring pattern, to the sewing machine of the whole type controlled(For example, program Sewing machine, electronic circulation sewing machine for sewing etc.)It is shown, according to the sewing machine that fixed pin number is sewed, preferably according to work The manipulation of industry personnel determines the sewing machine of the type of sewing pin number.
But in the production management system 100 in addition to the classification of the sewing operations classification determined according to pin number, also with In the case of for the purpose of data collection or data management, one of the sewing machine belonging to production management system 100 can also be used as Point, include the sewing machine according to stitch data to the whole type controlled.
In addition, in above-mentioned production management system 100, in production management device 101, according to the total needle amount of pin number data The pin number inversely fed is modified the calculating of pin number, but can also be configured to, and is calculated in 10 side of sewing machine and corrects pin number, and It is sent as pin number data to production management device 101.
In addition, instantiating for each sewing machine, the classification of sewing operations classification is carried out according to pin number, and carries out production number The situation of the total of amount, but sewing machine can not also be distinguished, classify in the group of multiple sewing machines to sewing operations classification, And production quantity is amounted to.

Claims (4)

1. a kind of production management system, has:Sewing machine generates pin number data in each sewing;And production management Device amounts to the multiple pin number data obtained from the sewing machine,
The production management system is characterized in that,
The sewing machine since sewing to starting total needle amount until end and since described sew until the end The pin number inversely fed measures, and generation includes the total needle amount measured and the pin of the pin number inversely fed Number data,
The production management device has:
Calculating part for acquired each pin number data, subtracts the reverse feeding pin number from the total needle amount Two times of numerical value, calculate correct pin number;And
Processing unit is amounted to, for the multiple pin number data, by the identical or approximate amendment in fixed scope Pin number is classified as the amendment pin number of identical sewing operations classification, also, by according to the classification In the case of be categorized as each sewing operations classification the frequency of the amendment pin number amounted to, so as to which each seam be obtained The production quantity of manufacturing classification.
2. a kind of production management system, has:Sewing machine generates pin number data in each sewing;And production management Device amounts to the multiple pin number data obtained from the sewing machine,
The production management system is characterized in that,
The sewing machine since sewing to starting total needle amount until end and since described sew until the end The pin number inversely fed measures, also, two times of numerical value of the reverse feeding pin number, meter are subtracted from the total needle amount It calculates and corrects pin number, generation includes the pin number data of the amendment pin number,
The production management device, which has, amounts to processing unit, which is directed to the multiple pin number data, by identical or Person's approximate amendment pin number in fixed scope, carries out as the amendment pin number of identical sewing operations classification Classification, also, pass through the amendment pin number to being categorized as each sewing operations classification in the case of according to the classification Frequency is amounted to, so as to which the production quantity of each sewing operations classification be obtained.
3. a kind of production management device amounts to the multiple pin number data obtained from sewing machine, the sewing machine is each The pin number data are generated during sewing,
The production management device is characterized in that,
The sewing machine since sewing to starting total needle amount until end and since described sew until the end The pin number inversely fed measures, and generation includes the total needle amount measured and the pin of the pin number inversely fed Number data,
The production management device has:
Calculating part for acquired each pin number data, subtracts the reverse feeding pin number from the total needle amount Two times of numerical value, calculate correct pin number;And
Processing unit is amounted to, for the multiple pin number data, by the identical or approximate amendment in fixed scope Pin number is classified as the amendment pin number of identical sewing operations classification, also, by according to the classification In the case of be categorized as each sewing operations classification the frequency of the amendment pin number amounted to, so as to which each seam be obtained The production quantity of manufacturing classification.
4. a kind of production management method in the method, amounts to the multiple pin number data obtained from sewing machine, the sewing Machine generates the pin number data in each sewing,
The production management method is characterized in that,
The sewing machine since sewing to starting total needle amount until end and since described sew until the end The pin number inversely fed measures, and generation includes the total needle amount measured and the pin of the pin number inversely fed Number data,
In the production management method,
For acquired each pin number data, reverse two times of the number for feeding pin number is subtracted from the total needle amount Value calculates and corrects pin number,
For the multiple pin number data, by numerical value it is identical or in fixed scope the approximate amendment pin number, as The amendment pin number of identical sewing operations classification and classify,
By the frequency of the amendment pin number to being categorized as each sewing operations classification in the case of according to the classification into Row amounts to, so as to which the production quantity of each sewing operations classification be obtained.
CN201310206424.9A 2012-05-29 2013-05-29 Production management system, production management device and production management method Active CN103455868B (en)

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CN104018300A (en) * 2014-06-16 2014-09-03 李章瑞 Method for automatically counting sewn workpieces
CN107345346B (en) * 2017-08-24 2021-03-12 杰克缝纫机股份有限公司 Intelligent piece counting method and system of sewing machine, storage and sewing machine

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JPS5980291A (en) * 1982-10-29 1984-05-09 三菱電機株式会社 Control apparatus of sewing machine
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