CN103449202A - Mobile iron scrap transfer system - Google Patents
Mobile iron scrap transfer system Download PDFInfo
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- CN103449202A CN103449202A CN2012101761782A CN201210176178A CN103449202A CN 103449202 A CN103449202 A CN 103449202A CN 2012101761782 A CN2012101761782 A CN 2012101761782A CN 201210176178 A CN201210176178 A CN 201210176178A CN 103449202 A CN103449202 A CN 103449202A
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- iron
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- iron filings
- frame
- lifting mechanism
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Abstract
The invention discloses a mobile iron scrap transfer system which is used for truck loading of iron scrap without landing. A hydraulic lifting mechanism is installed on a sealing type tip lorry, an iron scrap trolley is hung on a hook of the hydraulic lifting mechanism, and a hydraulic control system is arranged on the sealing type tip lorry. The iron scrap trolley receives iron scraps on one side of a machine tool and is pushed to a position near by the sealing type tip lorry, non-landing truck loading of iron scraps is achieved, no iron scrap stacking place is required, only one person is required during the truck loading process, other auxiliary staffs for assembly and disassembly are not required, the manual cost is saved, only more than 40 minutes is required for loading the lorry with iron scraps of 13 cubic meters, the iron scraps can be loaded in places where vehicles can be parked, operation can be achieved on sides of roads and on workshop passageways, after loading, the iron scraps can be delivered to recycling departments, the efficiency is high, by the aid of the processing method with a low cost, the high investment, high labor intensity and high manual cost in the iron scrap cleaning process and the environmental pollution caused by iron scrap transfer are avoided, and the system is significant to land conservation and environmental protection.
Description
Technical field
The present invention relates to technical field of engineering machinery, is a kind of portable iron filings movement system specifically.
Background technology
In recent years, the domestic industry paces continue to accelerate, the Mechanical Manufacturing Enterprises fast development, and the thing followed is the cleaning problem of iron filings.Iron filings are the waste products during equipment Manufacturing is produced, and are the main pollution sources of factory, contain a large amount of greasy dirts, easily shed, be scattered, water clock, contaminated environment, and the oil that drips to ground can heavy corrosion ground.Factory will accomplish to carry out production strictly in line with rules and regulations, and it is necessary handling iron filings well.Current most enterprise adopts following several modes to the collection of iron filings, transhipment: 1, set up the Large Underground delivery system, be used for specially carrying iron filings, the iron filings that lathe is produced focus on through underground transferring out; 2, adopting concentrated pump drainage iron filings system to complete iron filings focuses on; 3, the iron filings air storage adopts on ground and purely manually transports.Aforesaid way can produce following problem: the iron filings trolley that 1, manually overturns, and labour intensity and overturning are random large, and iron filings and cuttings liquid are easily unrestrained, cause environmental pollution; 2, a large amount of iron filings focus on, and adopt people's fixture vehicle mode, and the operating personnel is many, and production time is long, inefficiency; 3, the iron filings and cuttings liquid, the smear metal oil that are scattered in ground must be processed every day, otherwise ground is intolerably dirty; 4, the iron filings tip must take the part factory site, has wasted land resources; 5, the maintenance cost in kinetic energy consumption and later stage is high.
Summary of the invention
For overcoming the deficiency of existing iron filings transporting mode, goal of the invention of the present invention is to provide a kind of portable iron filings movement system, substitutes the iron filings disposal system of high investment or manually loads and unloads iron filings, to realize low cost, the high efficiency of iron filings transhipment.
For achieving the above object, the present invention includes for loading the sealed type tip lorry of iron filings, it is characterized in that: on the sealed type tip lorry, hydraulic lifting mechanism is installed, scrap-iron vehicle hangs on the hook of arc turnover panel of hydraulic lifting mechanism, and the sealed type tip lorry is provided with the hydraulic control system supporting with hydraulic lifting mechanism.
The outside frame of described hydraulic lifting mechanism and sealed type tip lorry are by bolted, and inner frame is placed in outside frame, by roller, with outside frame, is connected, and by housing frame plate chain, is pulled to do to pump; Sliding support is placed in inner frame, by roller, with inner frame, is connected, and by sliding support plate chain, is pulled to do to pump; Long stroke oil cylinder is fixed on the outside frame bottom; Position-limited wheel is contained in the inner frame upper end by hinging manner; Housing frame plate chain two ends connect outside frame and inner frame by the double-pin structure respectively, and with the housing frame plate sprocket engagement that is arranged on long stroke oil cylinder pistons end; Sliding support plate chain two ends connect outside frame and sliding support by double-pin respectively, and with being arranged on the inside casing frame plate sprocket engagement on inner frame; The arc turnover panel is by trip shaft and sliding support chain connection, and self-locking mechanism is arranged on a side of arc turnover panel hook; The pull back spring of self-locking mechanism is through on the lever lock pin, together is placed in the stepped hole of guiding guide, and an end of lever inserts in the grooved hole of lever lock pin, and the bearing pin of lever intermediate support is through on the hinge of guiding guide body.
The hydraulic valve of described hydraulic control system is connected in series with long stroke oil cylinder through reducing valve, flow regulating valve, and the damping compression indicator is housed in hydraulic efficiency pressure system.
The tractor one of pulling for the series connection of a plurality of scrap-iron vehicles and tractor two, handrail are equipped with in the envelope side of described scrap-iron vehicle, two directed loss of weight wheels are equipped with in the front of envelope, two universal loss of weight wheels are equipped with in back, be fixed with the trailer frame mounting on envelope, flexible pipe and the fuel outlet ball valve used with reinforced rib one and reinforced rib two, filtering net and oil extraction on envelope.
The present invention reequips a sealed type tip lorry for loading and unloading iron filings, designing a kind of novel hydraulic lift system is arranged on tip lorry, the scrap-iron vehicle that loads iron filings directly is pushed into the tip lorry side and is affiliated on hydraulic lifting mechanism after the complete iron filings of lathe edge joint, operation control system, can convenient and swiftly plough under iron filings in the tip lorry compartment and transport automatically.
The present invention compared with prior art, has the following advantages:
1, scrap-iron vehicle slave bedside fills the iron filings pusher and realizes that to the sealed type tip lorry is other iron filings do not land entrucking, without the iron filings tip, the entrucking process only needs 1 people's operation, do not need other handling and auxilian, save cost of labor, fill automobile iron filings approximately 13 cubic meters only need more than 40 minute, efficiency is high, the environmental pollution that this processing mode has cheaply avoided the high investment in the iron filings scale removal process, high labour intensity, high cost of labor and iron filings transfer to cause, played immeasurable effect to land used and environmental protection;
2, scrap-iron vehicle when pull out in workshop or retract, can connect with tractor truck, pull a plurality of, time saving and energy saving;
3, owing to adopting the sealed type tip lorry, not there will be " run, drip, leak " in transportation;
4, the present invention has cancelled the iron filings transhipments place of factory, in all places that can stop, all can fill iron filings, and highway limit, passageway, workshop can operate, and fills directly iron filings to be delivered to department of recovery afterwards, convenient and swift.
The accompanying drawing explanation
Fig. 1 is result of use structural representation sketch of the present invention.
Fig. 2 is front view of the present invention.
Fig. 3 is the structural representation sketch of the hydraulic lifting mechanism of Fig. 2.
Fig. 4 is the lateral plan of Fig. 3.
Fig. 5 is the enlarged drawing of the self-locking mechanism of Fig. 4.(scrap-iron vehicle topple over before).
Fig. 6 is the enlarged drawing of the self-locking mechanism of Fig. 4.(scrap-iron vehicle is toppled over rear).
Fig. 7 is hydraulic efficiency pressure system sketch of the present invention.
Fig. 8 is the scrap-iron vehicle structural representation of Fig. 1.
Fig. 9 is the lateral plan of the scrap-iron vehicle back side of Fig. 8 with trailer frame mounting direction.
Figure 10 is the scrap-iron vehicle trailer frame mounting structural representation of Fig. 9.
Structural representation when Figure 11 is a plurality of scrap-iron vehicle series connection transportation.
The specific embodiment
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, on the sealed type tip lorry, hydraulic lifting mechanism is installed, scrap-iron vehicle 11 hangs on the hook of arc turnover panel 14 of hydraulic lifting mechanism, and the sealed type tip lorry is provided with the hydraulic control system supporting with hydraulic lifting mechanism.
The outside frame 1 of hydraulic lifting mechanism is with the iron filings transport trolley by bolted, and inner frame 2 is placed in outside frame 1, by roller, with outside frame 1, is connected; Sliding support 3 is placed in inner frame 2, by roller, with inner frame 2, is connected; Long stroke oil cylinder 7 is fixed on outside frame 1 bottom; Position-limited wheel 4 is contained in inner frame 2 upper ends by hinging manner; Housing frame plate chain 12 two ends connect outside frame 1 and inner frame 2 by the double-pin structure respectively, and with housing frame plate sprocket wheel 6 engagements that are arranged on long stroke oil cylinder 7 pistons ends; Sliding support plate chain 13 two ends connect outside frame 1 and sliding support 3 by double-pin respectively, and with inside casing frame plate sprocket wheel 5 engagements that are arranged on inner frame 2; Arc turnover panel 14 is by trip shaft 15 and sliding support 3 chain connections, and self-locking mechanism is arranged on a side of arc turnover panel 14 hooks; The pull back spring 8 of self-locking mechanism is through on lever lock pin 9, together be placed in the stepped hole of guiding guide 16, one end of lever 10 inserts in the grooved hole of lever lock pin 9, the bearing pin of the intermediate support of lever 10 is through on the hinge of guiding guide 16 bodies, lever 10 can swing around fulcrum, when being subject to external force, the lower end of lever 10 drives lever lock pin 9 motion to the left in guiding guide 16, i.e. now indentation of lever lock pin 9; When the lower end of lever 10 is not subject to External Force Acting, drive lever lock pin 9 motion to the right in guiding guide 16 under pull back spring 8 effects, lever lock pin 9 now ejects, landing when pinning scrap-iron vehicle 11 prevents from overturning.
During use, the cylinder piston rod upward movement of long stroke oil cylinder 7 of the present invention, driving housing frame plate chain 12 rotates around housing frame plate sprocket wheel 6, inner frame 2 is promoted simultaneously, inner frame 2 upward movements drive sliding support plate chain 13 around 5 rotations of inside casing frame plate sprocket wheel, drive sliding support 3 upward movements simultaneously.When sliding support 3 rises to certain position, arc turnover panel 14 on sliding support 3 touches position-limited wheel 4, now arc reprint 14 is risen with scrap-iron vehicle 11 and is overturn around trip shaft 15, lever 10 breaks away from sliding support 3 simultaneously, under the effect of pull back spring 8, lever lock pin 9 stretches out, and when scrap-iron vehicle 11 is firmly pinned to prevent scrap-iron vehicle 11 upset, comes off.Cover to the stroke of long stroke oil cylinder 7 rotary movement that scrap-iron vehicle 11 just in time completes one-period, iron filings all fall into compartment.When scrap-iron vehicle 11 falls after rise to bottom along with arc turnover panel 14 together, under scrap-iron vehicle 11 Action of Gravity Fields, lever 10 contacts with sliding support 3, and lever lock pin 9 is retracted, thereby scrap-iron vehicle 11 easily can be taken off.Plate chain and sprocket of the present invention is used as pulley, can play the enlarging course effect.When the piston up-down of long stroke oil cylinder 7, the stroke of sliding support 3 is 4 times of piston stroke.
As shown in Figure 7, the hydraulic valve 17 of hydraulic control system of the present invention is connected in series with long stroke oil cylinder 7 through reducing valve 18, flow regulating valve 20, and damping compression indicator 19 is housed in hydraulic control system.
The handle (being hydraulic valve 17) of operation hydraulic control system, can start hydraulic lifting mechanism, and long stroke oil cylinder 7 is started working.Whether damping compression indicator 19 is used for observing the setting of hydraulic lifting mechanism system pressure suitable, and reducing valve 18, flow regulating valve 20 are for control system operation pressure and lift mechanism lifts, descending speed.The hydraulic oil of lift system is used repacking tip lorry hydraulic reservoir.
As shown in Fig. 8, Fig. 9, Figure 10, Figure 11, envelope 21 use 3.5mm Plate Weldings form, and support is done with the angle steel 22 of 40x40x4 in four angles, and bottom 25 adopts the band steel welding fabrication of 50x30x3, on envelope 21, with reinforced rib 1 and reinforced rib 2 30, reinforced rib 1 all adopts the 3.5mm plate iron to be bent into " exit skirt " shape that width is 100mm, height 12mm with reinforced rib 2 30, and full weld is on envelope 1 wall, tractor 1 and tractor 2 33 and handrail 29 respectively are equipped with in the side, rear and front end of envelope 21, forward and backward two tractors 1 and tractor 2 33 a plurality of scrap-iron vehicles that are used for connecting, be beneficial to when distant, can pull a plurality of scrap-iron vehicles, time saving and energy saving, handrail 29 use pipes are simmered into type, two directed loss of weight wheels 24 are equipped with in the front of envelope 21, two universal loss of weight wheels 28 are equipped with in back, this design not only guaranteed in the scrap-iron vehicle pushing course steadily but also can meet the demand that turns to, damping wheel is a kind of wheel that can weaken vibrations, it is by spoke, wheel hub, wheel rim and tire form, in its sleeve pipe, spring is housed, replace common rigidity spoke with the elasticity spoke with retractility, increase strut simultaneously, strut rolls and contacts with the wheel rim inside face by the roller of extension spring and its termination, between the strut be close to by change, the size of angle adapts to the variation of wheel hub and wheel rim spacing automatically, thereby reach the damping purpose, therefore push-and-pull is light, four losss of weight wheel and 21 of envelopes are equipped with rebound 26, the trailer frame mounting 32 use 6.3# channel-section steels on chassis are done skeleton, being welded with two diameters for the structure place that hangs hydraulic lifting mechanism is 25mm, the round steel 31 that length is 620mm, trailer frame mounting 32 integral solder are firm, scrap-iron vehicle was contained on hydraulic lifting mechanism toward dumper truck while falling iron filings like this, scrap-iron vehicle still can keep enough rigidity.When this " L " type trailer frame mounting 32 structures promote scrap-iron vehicle at sidewall, scrap-iron vehicle gravity does not act on point of sidewall, the gravity that sidewall is subject to decomposes to whole scrap-iron vehicle trailer frame mounting 32, in lifting process, scrap-iron vehicle can not be out of shape, and while having avoided entrucking, iron filings compartment wall is subject to hoisting force and causes damage.The space of 50mm is arranged at filtering net 34 and bottom 25, is used for depositing oil, the water of filtration.Bottom 25 is equipped with elbow 35 and, with spring hose 36, is connected to fuel outlet ball valve 39 on spring hose 36, and the latch closure 38 during not oil extraction on spring hose 36 hangs on the hook 37 of scrap-iron vehicle.
Claims (7)
1. a portable iron filings movement system, comprise for loading the sealed type tip lorry of iron filings, it is characterized in that: on the sealed type tip lorry, hydraulic lifting mechanism is installed, scrap-iron vehicle (11) hangs on the hook of arc reprint (14) of hydraulic lifting mechanism, and the sealed type tip lorry is provided with the hydraulic control system supporting with hydraulic lifting mechanism.
2. portable iron filings movement system according to claim 1, it is characterized in that: the outside frame of described hydraulic lifting mechanism (1) passes through bolted with the sealed type tip lorry, inner frame (2) is placed in outside frame (1), be connected with outside frame (1) by roller, pulled to do by housing frame plate chain (12) to pump; Sliding support (3) is placed in inner frame (2), by roller, with inner frame (2), is connected, and by sliding support plate chain (13), is pulled to do to pump; Long stroke oil cylinder (7) is fixed on outside frame (1) bottom; Position-limited wheel (4) is contained in inner frame (2) upper end by hinging manner; Housing frame plate chain (12) two ends connect outside frame (1) and inner frame (2) by the double-pin structure respectively, and with housing frame plate sprocket wheel (6) engagement that is arranged on long stroke oil cylinder (7) pistons end; Sliding support plate chain (13) two ends connect outside frame (1) and sliding support (3) by double-pin respectively, and with inside casing frame plate sprocket wheel (5) engagement be arranged on inner frame (2); Arc turnover panel (14) is by trip shaft (15) and sliding support (3) chain connection, and self-locking mechanism is arranged on a side of arc turnover panel (14) hook; The pull back spring of self-locking mechanism (8) is through on lever lock pin (9), together be placed in the stepped hole of guiding guide (16), one end of lever (10) inserts in the grooved hole of lever lock pin (9), and the bearing pin of lever (10) intermediate support is through on the hinge of guiding guide (16) body.
3. portable iron filings movement system according to claim 1, it is characterized in that: the hydraulic valve of hydraulic control system (17) is connected in series with long stroke oil cylinder (7) through reducing valve (18), flow regulating valve (20), and damping compression indicator (19) is housed in hydraulic efficiency pressure system.
4. portable iron filings movement system scrap-iron vehicle according to claim 1, it is characterized in that: the tractor one (27) of pulling for the series connection of a plurality of scrap-iron vehicles and tractor two (33), handrail (29) are equipped with in envelope (21) side of scrap-iron vehicle (11), two directed loss of weight wheels (24) are equipped with in the front of envelope (21), and two universal loss of weight wheels (28) are equipped with in back.
5. portable iron filings movement system scrap-iron vehicle according to claim 1, is characterized in that: be fixed with trailer frame mounting (32) on envelope (21).
6. portable iron filings movement system scrap-iron vehicle according to claim 1 is characterized in that: envelope (21) is upper with reinforced rib one (23) and reinforced rib two (30).
7. portable iron filings movement system scrap-iron vehicle according to claim 1 is characterized in that: upper flexible pipe (36) and the fuel outlet ball valve (39) of using with filtering net (34) and oil extraction of envelope (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101761782A CN103449202A (en) | 2012-05-31 | 2012-05-31 | Mobile iron scrap transfer system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101761782A CN103449202A (en) | 2012-05-31 | 2012-05-31 | Mobile iron scrap transfer system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103449202A true CN103449202A (en) | 2013-12-18 |
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ID=49732123
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012101761782A Pending CN103449202A (en) | 2012-05-31 | 2012-05-31 | Mobile iron scrap transfer system |
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| Country | Link |
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| CN (1) | CN103449202A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104085673A (en) * | 2014-06-05 | 2014-10-08 | 杭州玛工科技有限公司 | Overturning machine capable of automatic horizontal lifting |
| CN110526178A (en) * | 2019-08-23 | 2019-12-03 | 刘连生 | A kind of moso bamboo entrucking lifting device |
| CN112550958A (en) * | 2020-12-30 | 2021-03-26 | 洛阳广纬精工科技有限公司 | Industrial residue collecting and transferring device |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4313707A (en) * | 1977-01-25 | 1982-02-02 | Bingman John W | Side loading apparatus for trash collection system |
| GB2168316A (en) * | 1984-12-18 | 1986-06-18 | Cristina Longaretti | Device for overturning refuse bins into the body of a collection vehicle |
| CN2630188Y (en) * | 2003-06-23 | 2004-08-04 | 河南安彩高科股份有限公司 | Labour-saving environmental-protection type metal oil filings treating vehicle |
| CN2630187Y (en) * | 2003-06-25 | 2004-08-04 | 江苏省农业机械研究所有限公司 | Sewage can lifting device |
| CN201411623Y (en) * | 2009-05-12 | 2010-02-24 | 湖南恒润高科有限公司 | Automatic feeding device of asphalt distribution truck |
| CN101734457A (en) * | 2008-11-06 | 2010-06-16 | 兰建忠 | Fragmentary swill collecting cart |
| CN201545010U (en) * | 2009-11-19 | 2010-08-11 | 长春一汽国际物流中心 | Automatic traction logistics transfer cart |
| CN301545010S (en) * | 2010-12-04 | 2011-05-11 | 南京中盛园艺品制造有限公司 | Flower pot (f1035) |
| CN202594425U (en) * | 2012-05-31 | 2012-12-12 | 东风德纳车桥有限公司 | Mobile iron scrap transfer system |
-
2012
- 2012-05-31 CN CN2012101761782A patent/CN103449202A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4313707A (en) * | 1977-01-25 | 1982-02-02 | Bingman John W | Side loading apparatus for trash collection system |
| GB2168316A (en) * | 1984-12-18 | 1986-06-18 | Cristina Longaretti | Device for overturning refuse bins into the body of a collection vehicle |
| CN2630188Y (en) * | 2003-06-23 | 2004-08-04 | 河南安彩高科股份有限公司 | Labour-saving environmental-protection type metal oil filings treating vehicle |
| CN2630187Y (en) * | 2003-06-25 | 2004-08-04 | 江苏省农业机械研究所有限公司 | Sewage can lifting device |
| CN101734457A (en) * | 2008-11-06 | 2010-06-16 | 兰建忠 | Fragmentary swill collecting cart |
| CN201411623Y (en) * | 2009-05-12 | 2010-02-24 | 湖南恒润高科有限公司 | Automatic feeding device of asphalt distribution truck |
| CN201545010U (en) * | 2009-11-19 | 2010-08-11 | 长春一汽国际物流中心 | Automatic traction logistics transfer cart |
| CN301545010S (en) * | 2010-12-04 | 2011-05-11 | 南京中盛园艺品制造有限公司 | Flower pot (f1035) |
| CN202594425U (en) * | 2012-05-31 | 2012-12-12 | 东风德纳车桥有限公司 | Mobile iron scrap transfer system |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104085673A (en) * | 2014-06-05 | 2014-10-08 | 杭州玛工科技有限公司 | Overturning machine capable of automatic horizontal lifting |
| CN110526178A (en) * | 2019-08-23 | 2019-12-03 | 刘连生 | A kind of moso bamboo entrucking lifting device |
| CN112550958A (en) * | 2020-12-30 | 2021-03-26 | 洛阳广纬精工科技有限公司 | Industrial residue collecting and transferring device |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20131218 |