CN202594425U - Mobile iron scrap transfer system - Google Patents

Mobile iron scrap transfer system Download PDF

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Publication number
CN202594425U
CN202594425U CN 201220253364 CN201220253364U CN202594425U CN 202594425 U CN202594425 U CN 202594425U CN 201220253364 CN201220253364 CN 201220253364 CN 201220253364 U CN201220253364 U CN 201220253364U CN 202594425 U CN202594425 U CN 202594425U
Authority
CN
China
Prior art keywords
iron filings
frame
iron
lifting mechanism
hydraulic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220253364
Other languages
Chinese (zh)
Inventor
王洪兵
严兵
王淑华
吴祖国
胡卫华
许波
陈锋
朱习刚
邓爱雄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongfeng Dana Axle Co Ltd
Original Assignee
Dongfeng Dana Axle Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongfeng Dana Axle Co Ltd filed Critical Dongfeng Dana Axle Co Ltd
Priority to CN 201220253364 priority Critical patent/CN202594425U/en
Application granted granted Critical
Publication of CN202594425U publication Critical patent/CN202594425U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a mobile iron scrap transfer system. The system is used for truck loading of iron scrap without landing. A hydraulic lifting mechanism is installed on a sealing type tip lorry, an iron scrap trolley is hung on a hook of the hydraulic lifting mechanism, and a hydraulic control system is arranged on the sealing type tip lorry. The iron scrap trolley receives iron scraps on one side of a machine tool and is pushed to a position near by the sealing type tip lorry, non-landing truck loading of iron scraps is achieved, no iron scrap stacking place is required, only one person is required during the truck loading process, other auxiliary staffs for assembly and disassembly are not required, the manual cost is saved, only 40 minutes is required for loading the lorry with iron scraps of 13 cubic meters, the iron scraps can be loaded in places where vehicles can be parked, operation can be achieved on sides of roads and on workshop passageways, after loading, the iron scraps can be delivered to recycling departments, the efficiency is high, by the aid of the processing method with a low cost, the high investment, high labor intensity and high manual cost in the iron scrap cleaning process and the environmental pollution caused by iron scrap transfer are avoided, and the system is significant to land conservation and environmental protection.

Description

Portable iron filings movement system
Technical field
The utility model relates to technical field of engineering machinery, is a kind of portable iron filings movement system specifically.
Background technology
In recent years, the domestic industry paces continue to accelerate, the Mechanical Manufacturing Enterprises fast development, and the thing followed is the cleaning problem of iron filings.Iron filings are the waste products during equipment manufacturing enterprise produces, and are the main pollution sources of factory, contain a large amount of greasy dirts, are prone to shed, are scattered, water clock, contaminated environment, and dripping to ground-surface oil can heavy corrosion ground.Factory will accomplish to carry out production strictly in line with rules and regulations, and it is necessary handling iron filings well.Several kinds of modes below present most enterprise adopts the collection of iron filings, transhipment: 1, set up large-scale underground delivery system, be used for carrying iron filings specially, the iron filings that lathe is produced focus on through underground transferring out; 2, adopting concentrated pump drainage iron filings system to accomplish iron filings focuses on; 3, the iron filings air storage adopts pure manual work to transport on ground.Aforesaid way can produce following problem: 1, artificial upset iron filings trolley, and labour intensity and overturning are random big, and iron filings and smear metal liquid are unrestrained easily, cause environmental pollution; 2, a large amount of iron filings focus on, and adopt artificial entrucking mode, and the operating personnel is many, and production time is long, inefficiency; 3, be scattered in ground-surface iron filings and smear metal liquid, necessary processing every day of smear metal oil, otherwise ground is intolerably dirty; 4, the iron filings tip must take the part factory site, has wasted land resources; 5, the maintenance cost in kinetic energy consumption and later stage is high.
Summary of the invention
For overcoming the deficiency of existing iron filings transporting mode, the goal of the invention of the utility model is to provide a kind of portable iron filings movement system, substitutes the iron filings disposal system or the artificial loading and unloading iron filings of high investment, to realize low cost, the high efficiency of iron filings transhipment.
For realizing above-mentioned purpose; The utility model comprises the sealed type tip lorry that is used to load iron filings; It is characterized in that: on the sealed type tip lorry hydraulic lifting mechanism is installed; The iron filings car hangs on the hook of arc turnover panel of hydraulic lifting mechanism, and the sealed type tip lorry is provided with the hydraulic control system supporting with hydraulic lifting mechanism.
The outside frame of said hydraulic lifting mechanism and sealed type tip lorry are through bolted, and inner frame places in the outside frame, are connected with outside frame through roller, are done pumping by the pulling of housing frame plate chain; Sliding support places in the inner frame, is connected with inner frame through roller, is done pumping by the pulling of sliding support plate chain; The long travel oil cylinder is fixed on the outside frame bottom; Position-limited wheel is contained in the inner frame upper end through hinging manner; Housing frame plate chain two ends connect outside frame and inner frame through two latch structures respectively, and with the housing frame plate sprocket engagement that is installed in long travel oil cylinder piston end; Sliding support plate chain two ends connect outside frame and sliding support through two pins respectively, and with being installed in the inside casing frame plate sprocket engagement on the inner frame; The arc turnover panel is connected with the sliding support hinge through trip shaft, and self-locking mechanism is installed in a side of arc turnover panel hook; The pull back spring of self-locking mechanism is through on the lever lock pin, together is placed in the stepped hole of guiding guide, and an end of lever inserts in the grooved hole of lever lock pin, and the bearing pin of lever intermediate support is through on the hinge of guiding guide body.
The hydraulic valve of said hydraulic control system is connected in series with the long travel oil cylinder through reducing valve, flow regulating valve, and the damping compression indicator is housed in the hydraulic efficiency pressure system.
The envelope side of said iron filings car is equipped with and is used for the tractor one and tractor two, handrail that a plurality of iron filings car series connection are pulled; Two directed loss of weight wheels are equipped with in the front of envelope; Two universal loss of weight wheels are equipped with in the back; Be fixed with the trailer frame mounting on the envelope, have the flexible pipe and the ball valve of draining the oil that reinforced rib one and reinforced rib two, filtering net and oil extraction are used on the envelope.
Sealed type tip lorry of the utility model repacking is used to load and unload iron filings; Designing a kind of novel hydraulic lift system is installed on the tip lorry; The iron filings car that loads iron filings directly is pushed into the tip lorry side and is affiliated on hydraulic lifting mechanism behind the intact iron filings of lathe edge joint; Operation control system can convenient and swift automatically iron filings being ploughed under in the tip lorry compartment be transported.
The utility model compared with prior art has the following advantages:
1, iron filings car slave bedside fills the other iron filings of realizing of iron filings pusher to sealed type tip lorry and does not land entrucking; Need not the iron filings tip; The entrucking process only needs 1 people operation, does not need other loading and unloading and auxilian, practices thrift cost of labor; Fill about 13 cubic meters of automobile iron filings and only need more than 40 minute; Efficient is high, and the environmental pollution that this processing mode has cheaply avoided the high investment in the iron filings scale removal process, high labour intensity, high cost of labor and iron filings transfer to cause has played immeasurable effect to land used and environmental protection;
2, the iron filings car when pull out in the workshop or retract, can connect pull with tractor truck a plurality of, time saving and energy saving;
3, owing to adopt the sealed type tip lorry, " run, drip, leak " can not appear in the transportation;
4, the utility model has been cancelled the iron filings transhipment place of factory, all can adorn iron filings in all places that can stop, and highway limit, passageway, workshop can be operated, and directly iron filings are delivered to department of recovery after filling, and be convenient and swift.
Description of drawings
Fig. 1 is the result of use structural representation sketch of the utility model.
Fig. 2 is the front view of the utility model.
Fig. 3 is the structural representation sketch of the hydraulic lifting mechanism of Fig. 2.
Fig. 4 is the lateral plan of Fig. 3.
Fig. 5 is the enlarged drawing of the self-locking mechanism of Fig. 4.(the iron filings car is toppled over preceding).
Fig. 6 is the enlarged drawing of the self-locking mechanism of Fig. 4.(the iron filings car is toppled over the back).
Fig. 7 is the hydraulic efficiency pressure system sketch of the utility model.
Fig. 8 is the iron filings bassinet structure scheme drawing of Fig. 1.
Fig. 9 is the lateral plan that the iron filings back frame of Fig. 8 is worn trailer frame mounting direction.
Figure 10 is the iron filings car trailer frame mounting structural representation of Fig. 9.
Structural representation when Figure 11 is a plurality of iron filings cars series connection transportation.
The specific embodiment
Like Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, shown in Figure 6; On the sealed type tip lorry hydraulic lifting mechanism is installed; Iron filings car 11 hangs on the hook of arc turnover panel 14 of hydraulic lifting mechanism, and the sealed type tip lorry is provided with the hydraulic control system supporting with hydraulic lifting mechanism.
The outside frame 1 of hydraulic lifting mechanism passes through bolted with the iron filings transport trolley, and inner frame 2 places in the outside frame 1, is connected with outside frame 1 through roller; Sliding support 3 places in the inner frame 2, is connected with inner frame 2 through roller; Long travel oil cylinder 7 is fixed on outside frame 1 bottom; Position-limited wheel 4 is contained in inner frame 2 upper ends through hinging manner; Housing frame plate chain 12 two ends connect outside frame 1 and inner frame 2 through two latch structures respectively, and with the housing frame plate sprocket wheel that is installed in long travel oil cylinder 7 pistons ends 6 engagements; Sliding support plate chain 13 two ends connect outside frame 1 and sliding support 3 through two pins respectively, and with inside casing frame plate sprocket wheel 5 engagements that are installed on the inner frame 2; Arc turnover panel 14 is connected with sliding support 3 hinges through trip shaft 15, and self-locking mechanism is installed in a side of arc turnover panel 14 hooks; The pull back spring 8 of self-locking mechanism is through on the lever lock pin 9; Together be placed in the stepped hole of guiding guide 16; One end of lever 10 inserts in the grooved hole of lever lock pin 9, and the bearing pin of the intermediate support of lever 10 is through on the hinge of guiding guide 16 bodies, and lever 10 can swing around fulcrum; When receiving external force, the lower end of lever 10 drives lever lock pin 9 motion to the left in guiding guide 16, i.e. lever lock pin 9 indentations this moment; When not receiving external force, the lower end of lever 10 do not do the time spent, drive lever lock pin 9 motion to the right in guiding guide 16 under pull back spring 8 effects, and promptly the lever lock pin ejects for 9 this moments, landing when pinning iron filings car 11 prevents to overturn.
During use; The oil cylinder piston bar upward movement of the long travel oil cylinder 7 of the utility model; Driving housing frame plate chain 12 rotates around housing frame plate sprocket wheel 6; Simultaneously inner frame 2 is promoted, inner frame 2 upward movements drive sliding support plate chain 13 around 5 rotations of inside casing frame plate sprocket wheel, drive sliding support 3 upward movements simultaneously.When sliding support 3 rises to certain position; Arc turnover panel 14 on the sliding support 3 touches position-limited wheel 4; Arc reprint this moment 14 is being with iron filings car 11 to rise and around trip shaft 15 upsets, lever 10 breaks away from sliding support 3 simultaneously, under the effect of pull back spring 8; Lever lock pin 9 stretches out, and iron filings car 11 is firmly pinned come off when preventing iron filings car 11 upset.Cover the just in time rotary movement of iron filings car 11 completion one-periods to the stroke of long travel oil cylinder 7, iron filings all fall into the compartment.When iron filings car 11 fell after rise to the bottom along with arc turnover panel 14 together, lever 10 contacted with sliding support 3 under 11 actions of gravity of iron filings car, and made 9 withdrawals of lever lock pin, thereby can iron filings car 11 easily be taken off.The plate chain and sprocket of the utility model uses as pulley, can play and amplify the stroke effect.When the piston up-down of long travel oil cylinder 7, the stroke of sliding support 3 is 4 times of piston stroke.
As shown in Figure 7, the hydraulic valve 17 of the utility model hydraulic control system is connected in series with long travel oil cylinder 7 through reducing valve 18, flow regulating valve 20, and damping compression indicator 19 is housed in the hydraulic control system.
The handle (being hydraulic valve 17) of operation hydraulic control system can start hydraulic lifting mechanism, and long travel oil cylinder 7 is started working.Whether damping compression indicator 19 is used for observing the setting of hydraulic lifting mechanism system pressure suitable, and reducing valve 18, flow regulating valve 20 are used for control system operation pressure and lift mechanism lifts, descending speed.The hydraulic oil of lift system is used repacking tip lorry hydraulic reservoir.
Like Fig. 8, Fig. 9, Figure 10, shown in Figure 11, envelope 21 usefulness 3.5mm steel plates are welded, and support is done with the angle steel 22 of 40x40x4 in four angles, and the band steel welding fabrication of 50x30x3 is adopted in bottom 25; Have reinforced rib 1 and reinforced rib 2 30 on the envelope 21, reinforced rib 1 all adopts the 3.5mm plate iron to be bent into " exit skirt " shape that width is 100mm, height 12mm with reinforced rib 2 30, and full weld is on envelope 1 wall; Tractor 1 and tractor 2 33 and handrail 29 respectively are equipped with in the side, rear and front end of envelope 21; Forward and backward two tractors 1 and tractor 2 33 a plurality of iron filings cars that are used for connecting are beneficial to distance when far away, can pull a plurality of iron filings cars; Time saving and energy saving, handrail 29 usefulness pipes are simmered into type; Two directed losss of weight wheels 24 are equipped with in the front of envelope 21, and two universal losss of weight wheels 28 are equipped with in the back, this design not only guaranteed in the iron filings car pushing course steadily but also can satisfy the demand that turns to; Wheels is a kind of wheel that can weaken vibrations, and it is to be made up of spoke, wheel hub, wheel rim and tire, in its sleeve pipe spring is housed; Replace common rigidity spoke with elasticity spoke with retractility; Increase strut simultaneously, strut adapts to the variation of distance between wheel hub and wheel rim automatically by the roller and the wheel rim inside face rolling touch of extension spring and its termination through the size of angle between the strut that changes the next-door neighbour; Thereby reach the damping purpose; Therefore push-and-pull is light, and four loss of weight wheels and 21 of envelopes are equipped with rebound 26, and the trailer frame mounting 32 usefulness 6.3# channel-section steels on chassis are done skeleton; It is that 25mm, length are the round steel 31 of 620mm that the structure place that is used to hang hydraulic lifting mechanism is welded with two diameters; Trailer frame mounting 32 integral solder are firm, and the iron filings car was contained on the hydraulic lifting mechanism toward dumper truck when falling iron filings like this, and the iron filings car still can keep enough rigidity.When this " L " type trailer frame mounting 32 structures promote the iron filings car at sidewall; Iron filings car weight power does not act on point of sidewall; The gravity that sidewall receives decomposes to whole iron filings car trailer frame mounting 32; The iron filings car can not be out of shape in the lifting process, and iron filings compartment wall receives hoisting force and causes damage when having avoided entrucking.The space of 50mm is arranged at filtering net 34 and bottom 25, is used for depositing oil, the water of filtration.Bottom 25 is equipped with elbow 35 and is had spring hose 36, is connected to the ball valve 39 of draining the oil on the spring hose 36, and the latch closure 38 during not oil extraction on the spring hose 36 hangs on the hook 37 of iron filings car.

Claims (7)

1. portable iron filings movement system; Comprise the sealed type tip lorry that is used to load iron filings; It is characterized in that: on the sealed type tip lorry hydraulic lifting mechanism is installed; Iron filings car (11) hangs on the hook of arc reprint (14) of hydraulic lifting mechanism, and the sealed type tip lorry is provided with the hydraulic control system supporting with hydraulic lifting mechanism.
2. portable iron filings movement system according to claim 1; It is characterized in that: the outside frame of said hydraulic lifting mechanism (1) passes through bolted with the sealed type tip lorry; Inner frame (2) places in the outside frame (1); Be connected with outside frame (1) through roller, do pumping by housing frame plate chain (12) pulling; Sliding support (3) places in the inner frame (2), is connected with inner frame (2) through roller, is done pumping by sliding support plate chain (13) pulling; Long travel oil cylinder (7) is fixed on outside frame (1) bottom; Position-limited wheel (4) is contained in inner frame (2) upper end through hinging manner; Housing frame plate chain (12) two ends connect outside frame (1) and inner frame (2) through two latch structures respectively, and with housing frame plate sprocket wheel (6) engagement that is installed in long travel oil cylinder (7) pistons end; Sliding support plate chain (13) two ends connect outside frame (1) and sliding support (3) through two pins respectively, and with inside casing frame plate sprocket wheel (5) engagement that is installed on the inner frame (2); Arc turnover panel (14) is connected with sliding support (3) hinge through trip shaft (15), and self-locking mechanism is installed in a side of arc turnover panel (14) hook; The pull back spring of self-locking mechanism (8) is through on the lever lock pin (9); Together be placed in the stepped hole of guiding guide (16); One end of lever (10) inserts in the grooved hole of lever lock pin (9), and the bearing pin of lever (10) intermediate support is through on the hinge of guiding guide (16) body.
3. portable iron filings movement system according to claim 1; It is characterized in that: the hydraulic valve of hydraulic control system (17) is connected in series with long travel oil cylinder (7) through reducing valve (18), flow regulating valve (20), and damping compression indicator (19) is housed in the hydraulic efficiency pressure system.
4. portable iron filings movement system iron filings car according to claim 1; It is characterized in that: envelope (21) side of iron filings car (11) is equipped with and is used for tractor one (27) that the series connection of a plurality of iron filings cars pulls and tractor two (33), handrail (29); Two directed loss of weight wheels (24) are equipped with in the front of envelope (21), and two universal loss of weight wheels (28) are equipped with in the back.
5. portable iron filings movement system iron filings car according to claim 1 is characterized in that: be fixed with trailer frame mounting (32) on the envelope (21).
6. portable iron filings movement system iron filings car according to claim 1 is characterized in that: have reinforced rib one (23) and reinforced rib two (30) on the envelope (21).
7. portable iron filings movement system iron filings car according to claim 1 is characterized in that: have flexible pipe (36) and the ball valve of draining the oil (39) that filtering net (34) and oil extraction are used on the envelope (21).
CN 201220253364 2012-05-31 2012-05-31 Mobile iron scrap transfer system Expired - Fee Related CN202594425U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220253364 CN202594425U (en) 2012-05-31 2012-05-31 Mobile iron scrap transfer system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220253364 CN202594425U (en) 2012-05-31 2012-05-31 Mobile iron scrap transfer system

Publications (1)

Publication Number Publication Date
CN202594425U true CN202594425U (en) 2012-12-12

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ID=47311985

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201220253364 Expired - Fee Related CN202594425U (en) 2012-05-31 2012-05-31 Mobile iron scrap transfer system

Country Status (1)

Country Link
CN (1) CN202594425U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103449202A (en) * 2012-05-31 2013-12-18 东风德纳车桥有限公司 Mobile iron scrap transfer system
CN107879292A (en) * 2016-09-30 2018-04-06 中国国际海运集装箱(集团)股份有限公司 Loading machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103449202A (en) * 2012-05-31 2013-12-18 东风德纳车桥有限公司 Mobile iron scrap transfer system
CN107879292A (en) * 2016-09-30 2018-04-06 中国国际海运集装箱(集团)股份有限公司 Loading machine

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20121212

Termination date: 20180531