CN103422244B - Knitting fabric of a kind of insulation and application thereof - Google Patents

Knitting fabric of a kind of insulation and application thereof Download PDF

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Publication number
CN103422244B
CN103422244B CN201210153876.0A CN201210153876A CN103422244B CN 103422244 B CN103422244 B CN 103422244B CN 201210153876 A CN201210153876 A CN 201210153876A CN 103422244 B CN103422244 B CN 103422244B
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yarn
knitting fabric
fabric
insulation
section
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CN103422244A (en
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夏红霞
蔡东照
瞿文琳
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Dongli Wine (nantong) Co Ltd Yi Dyeing
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Toray Fibers and Textiles Research Laboratories China Co Ltd
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Abstract

The invention discloses knitting fabric of a kind of insulation and application thereof, this knitting fabric is the chemical fiber plus material of the warming yarn at least containing 10~50 weight %, it is organized as air layer tissue, liner tissue or pile stitch, heat insulating ability is more than 0.65, and warming yarn is formed by special-shaped section ultimate fibre and hollow section ultimate fibre.This knitting fabric is unlikely to deform, has good scourability and pilling resistance.

Description

Knitting fabric of a kind of insulation and application thereof
Technical field
The present invention relates to a kind of knitting fabric, be specifically related to a kind of knitting fabric of the heat insulating ability for underwear or trousers.
Background technology
In general, compared with woven fabric, knitted fabric has soft feel and excellent elasticity is widely used, but Owing to the breathability of knitted fabric is higher than woven fabric, when wearing as autumn and winter medicated clothing, have the most ventilative and feel cold lack Point.In order to solve this problem, since the past, it is proposed that cross several solutions.Such as, at the backside coating resin of knitted fabric Or the method for attaching film, and improve the ventilative performance of fabric at the back side lamination high-density fabric of knitted fabric.These sides Although method can improve ventilative shortcoming, but generally this type of knitted fabric is more thick and heavy, is not suitable for underwear and uses, and poor air permeability, Wear uncomfortable.
In recent years, come into vogue in market use hollow yarns, special-shaped section hollow yarns or ordinary far infrared yarn Carry out the exploitation of fabric.Use hollow yarns the frivolous property of fabric improved, but wear sultry, comfortableness is bad;Use The fabric comfortableness of special-shaped section hollow yarns is improved, but feel is not good enough;The fabric using ordinary far infrared yarn is protected Warm nature is improved, but comfortableness could not solve very well.
Proposing a kind of improved structure of breathable heat insulating fabric in Chinese patent CN101880934A, this textile surface is for having Hygroscopic cotton yarn, nexine is the far infrared yarn with warmth retention property, although it is certain warming that this structure can make fabric have Property and comfortableness, but to be blended product the most wrinkling for cotton;Cotton has the strongest water absorption, and after it absorbs moisture content, cotton fiber expands, Making fabric distortion, size changing rate is bad;Cotton product colour is unable to reach bright-coloured degree, and dyefastness is relatively low;Cotton The problem such as the pilling performance of chopped fiber product is very poor.
Summary of the invention
It is an object of the invention to provide that a kind of washing is unlikely to deform, good permeability, soft, dyefastness is good, protect The thermal protection knitted fabric of warm nature excellence and application thereof.
The knitting fabric of the present invention is the chemical fiber plus material of the warming yarn at least containing 10~50 weight %, is organized as air Layer tissue, liner tissue or pile stitch, heat insulating ability more than 0.65, and warming yarn here by special-shaped section ultimate fibre with Hollow section ultimate fibre is formed.
If the mixed rate of warming yarn is less than 10% in this knitting fabric, the heat insulation effect that can cause fabric is bad;As The mixed rate of fruit insulation yarn, higher than 50%, can make fabric cost increase.The most warming yarn exists special-shaped section list simultaneously Fiber and hollow section ultimate fibre, between ultimate fibre, non-contacting area increases, and the space of air circulation increases, and forms air Layer, can improve heat insulating ability further.
The warming yarn that the knitting fabric of the present invention uses be Far Infrared Polyester Fiber (PET) yarn, black former terylene (PET) In yarn one or both.Far Infrared Polyester Fiber yarn is to add ceramic particle, anion or the Polyester Yarns of efficient nano particle Line, its principle is to absorb human body self at normal temperatures to send to obtain heat, and gives off the far infrared yarn of suitable needed by human body, makes With human body cell resonance produce heat effect, make the fabric prepared have preferable heat-preserving function.Black former yarn for polymerization Stage adds atrament, adds the material lower than the terylene coefficient of heat conduction simultaneously, or heat retaining and exothermal functional particle (is such as received Rice ceramic particle), this yarn is black, can absorb the energy of the light of shades of colour, and county of emission light is little, thus reach to protect Temp effect.
It addition, during in this warming yarn, the filamentary special-shaped section of special-shaped section is Y type, cross, H type, W type a kind of or Several.Good containing special-shaped section filamentary water absorption of fabrics rapid-drying properties, comfortable and easy to wear.In warming yarn, special-shaped section ultimate fibre enters One step is preferably Y type ultimate fibre and/or cross ultimate fibre.
The fineness degree of the warming yarn of the present invention is below 100 daniers.If it exceeds if 100D, then this insulation is knitting Thing is the most thick and heavy, and cost increases.
In the warming yarn of the present invention, special-shaped section ultimate fibre mixed rate filamentary with hollow section is than for 3:2~2:3, in Empty section ultimate fibre content preferably 45~55%.
Handing over, with warming yarn, the yarn compiled in the present invention is 100% terylene vortex spinning yarn (PET-MVS yarn), typical circular Section polyester false twist texturing yarn (common PET-DTY yarn), special-shaped section polyester false twist texturing yarn (special-shaped PET-DTY yarn), spandex Naked silk (the naked silk of PU), spandex covered yarn (PU wrap yarn) at least one.Wherein PET MVS yarn hands over volume to can ensure that knitted side The cotton sense effect of material, snugness of fit;Special-shaped section PET-DTY yarn is handed over to compile and can be strengthened the functional of knitting fabric, reaches to inhale The effects such as water rapid-curing cutback;The naked silk of PU or PU wrap yarn are handed over and are compiled the elasticity that can strengthen knitting fabric, easily wear.
The knitted fabric warp-wise of the present invention and the washing size rate of change of broadwise are all between-3.0%~1.0%, and anti-fluffing rises Ball performance reaches more than 3 grades.Can be used to make underwear, trousers.
Accompanying drawing illustrates:
(1) Fig. 1 is embodiment 1,2,7,8 and the weave diagram of comparative example 1:
Embodiment 1,2 Zhong① road yarn is warming yarn, PU yarn, and 2. road is special-shaped section PET-DTY, PU yarn;
Embodiment 7,8 Zhong① road yarn is warming yarn, PU yarn, and 2. road yarn is PET-MVS, PU yarn;
Comparative example 1 Zhong① road yarn is ordinary far infrared yarn, PU yarn, and 2. road yarn is cotton, PU yarn.
(2) Fig. 2 is the weave diagram of embodiment 3,4,6:
Embodiment 3,4 Zhong① road yarn is typical circular section PET-DTY, PU yarn, and 2. road yarn is warming yarn, 3. road yarn is typical circular section PET-DTY, PU yarn, and 4. road yarn is special-shaped section PET-DTY;
Embodiment 6 Zhong① road yarn is typical circular section PET-DTY, PU yarn, and 2. road yarn is warming yarn, 3. road Yarn is typical circular section PET-DTY, PU yarn, and 4. road yarn is warming yarn.
(3) Fig. 3 is the weave diagram of embodiment 5:
Embodiment 5 Zhong① road, 4. road yarn are PU/PET air-coating yarn, and 2. road yarn is typical circular section PET-DTY, 3. road, 6. road yarn are PET-MVS yarn, and 5. road yarn is warming yarn.
Detailed description of the invention
In the present invention, the method for testing of correlation performance parameters is as follows:
(1) heat insulating ability
Simulation human body heat preservation principle is tested in insulation machine KES-F7-II (producer KATO TECHCO.LTD), ring Border condition is 20 DEG C × humidity of temperature 65%, tests cloth size 20cm × 20cm, and hot plate temperature is set as 40 DEG C, and computational methods are:
Heat insulating ability CLO value=(BT-T) * A/ (W*0.155)
The design temperature of BT: hot plate 40 DEG C
The actual temperature of T: test environment
The area 0.01 of A:BT plate
W: the energy that the holding hot plate temperature (40 DEG C) recorded after placing sample cloth is consumed.
(2) anti-fluffing and anti-pilling
Test according to GB GB/T4802: use Circular test method that fabric face pilling performance and surface are changed The method of test.
(3) washing size rate of change
Test according to GB GB/T8629.
Below in conjunction with embodiment and comparative example, the invention will be further described.
Embodiment 1:
75D-96f-warming PET yarn is used to carry out with 75D-96f-special-shaped section PET-DTY yarn, the naked silk of 20D PU Handing over and compile, be organized as liner tissue, carry out being knitted to form knitted fabric on 28G single-side machine, the most warming PET yarn is by Y type The far infrared PET yarn that section ultimate fibre is formed with hollow section ultimate fibre, the filamentary mixed rate of hollow section is 58%, gained In knitted fabric, the mixed rate of 75D-96f-insulation yarn is 46 weight %.Through the most concise go starch (scouring agent 0.5g/l), 190 Sizing in the middle of DEG C, 130 DEG C of disperse dyeings, resin finishing (water suction supple resin 10g/l, pH adjusting agent 1g/l), 160 degree whole Reason sizing, obtains grammes per square metre and is about 160g/m2Knitted fabric.The washing size rate of change of this knitting fabric is warp-wise-0.6%, latitude To-0.1%, pilling performance is 4-5 level, and its heat insulating ability is 0.68.
Embodiment 2:
75D-96f-warming PET yarn is used to carry out with 75D-96f-special-shaped section PET-DTY yarn, the naked silk of 20D PU Handing over and compile, be organized as liner tissue, carry out being knitted to form knitted fabric on 28G single-side machine, the most warming PET yarn is by H type The far infrared PET yarn that section ultimate fibre is formed with hollow section ultimate fibre, the filamentary mixed rate of hollow section is 49%, gained In knitted fabric, the mixed rate of 75D-96f-insulation yarn is 46 weight %.Through the most concise go starch (scouring agent 0.5g/l), 190 Sizing in the middle of DEG C, 130 DEG C of disperse dyeings, resin finishing (water suction supple resin 10g/l, pH adjusting agent 1g/l), 160 degree whole Reason sizing, obtains grammes per square metre and is about 160g/m2Knitted fabric.The washing size rate of change of this knitting fabric is warp-wise-0.5%, latitude To-0.2%, pilling performance is 4-5 level, and its heat insulating ability is 0.69.
Embodiment 3:
Use 75D-48f-warming PET yarn and the common round section PET-DTY yarn of 100D-144f-, 75D-96f- Special-shaped section PET DTY yarn, the naked silk of 20D PU carry out handing over to be compiled, and is organized as pile stitch, weaves on 28G single-side machine Forming knitted fabric, its warming yarn is the far infrared PET yarn formed by cross section ultimate fibre and hollow section ultimate fibre Line, the filamentary mixed rate of hollow section is 46%, and in gained knitted fabric, the mixed rate of 75D-48f-insulation yarn is 12 weight %.Warp Crossing the most concise going and starch (scouring agent 0.5g/l), 190 DEG C of middle sizings, 130 DEG C of disperse dyeings, resin finishing (absorbs water soft Barras 10g/l, pH adjusting agent 1g/l), 160 degree arrange sizing, obtain grammes per square metre and be about 170g/m2Knitted fabric.This knitted side The washing cun method rate of change of material is warp-wise 0.1%, broadwise-0.3%, and pilling performance is 4-5 level, and its heat insulating ability is 0.78.
Embodiment 4:
Use 75D-48f-warming PET yarn and the common round section PET-DTY yarn of 100D-144f-, 75D-96f- Special-shaped section PET DTY yarn, the naked silk of 20D PU carry out handing over to be compiled, and is organized as pile stitch, weaves on 28G single-side machine Forming knitted fabric, its warming yarn is the far infrared PET yarn formed by Y type section ultimate fibre and hollow section ultimate fibre, The filamentary mixed rate of hollow section is 46%, and in gained knitted fabric, the mixed rate of 75D-48f-insulation yarn is 12 weight %.Pass through The most concise going starches (scouring agent 0.5g/l), 190 DEG C of middle sizings, 130 DEG C of disperse dyeings, resin finishing (water suction softness Resin 10g/l, pH adjusting agent 1g/l), 160 degree arrange sizing, obtain grammes per square metre and be about 170g/m2Knitted fabric.This knitting fabric Washing cun method rate of change be warp-wise 0.2%, broadwise-0.2%, pilling performance is 4-5 level, and its heat insulating ability is 0.77.
Embodiment 5:
Use 50D-36f-warming PET yarn and 40S PET-MVS yarn, 75D-96f-typical circular section PET DTY Yarn, 70/30-36f-PU/PET air-coating yarn carry out handing over to be compiled, and is organized as air layer tissue, carries out on 24G Double-plate machine Being knitted to form knitted fabric, its warming yarn is the far infrared PET yarn formed by W type section ultimate fibre and hollow section ultimate fibre Line, the filamentary mixed rate of hollow section is 42%, and in gained knitted fabric, the mixed rate of 50D-36f-insulation yarn is 18 weight %.Warp Cross the most concise going and starch (scouring agent 0.5g/l), 190 DEG C of middle sizings, 130 DEG C of disperse dyeings, resin finishing (soft tree Fat 10g/l, pH adjusting agent 1g/l, antistatic additive 1g/l), 160 degree arrange sizing, obtain grammes per square metre and be about 300g/m2Knitted fabric. The washing of this knitting fabric cun method rate of change is warp-wise 0.5%, broadwise-0.1%, and pilling performance is 4-5 level, and its heat insulating ability is 0.72。
Embodiment 6:
Use 75D-48f-warming PET yarn round section PET-DTY yarn common with 100D-144f-, 20D PU naked Silk carries out handing over to be compiled, and is organized as pile stitch, carries out being knitted to form knitted fabric on 28G single-side machine, and its warming yarn is by H type Black that section ultimate fibre and hollow section ultimate fibre are formed former PET yarn, the filamentary mixed rate of hollow section is 40%, institute The mixed rate of 75D-48f-insulation yarn in knitted fabric that obtains is 22 weight %.Through the most concise go starch (scouring agent 0.5g/l), Sizing in the middle of 190 DEG C, 130 DEG C of disperse dyeings, resin finishing (water suction supple resin 10g/l, pH adjusting agent 1g/l), 160 Degree arranges sizing, obtains grammes per square metre and is about 170g/m2Knitted fabric.The washing of this knitting fabric cun method rate of change be warp-wise-0.2%, Broadwise-0.2%, pilling performance is 4-5 level, and its heat insulating ability is 0.73.
Embodiment 7:
Use the warming yarn of 75D-96f-and the naked silk of 60S PET-MVS, 20D PU to carry out handing over volume, be organized as liner tissue, Carrying out being knitted to form knitted fabric on 28G single-side machine, its warming yarn is by Y type section ultimate fibre and hollow type section single fiber Dimension formed black former PET yarn, the filamentary mixed rate of hollow type section is 50%, in gained knitted fabric 75D-96f-protect The mixed rate of temperature yarn is 38 weight %.(scouring agent 0.5g/l), 190 DEG C of middle sizings, 130 DEG C of dispersions are starched through the most concise going Dyeing, resin finishing (water suction supple resin 10g/l, pH adjusting agent 1g/l), 160 degree of arrangement sizings, obtain grammes per square metre and be about 165g/m2Knitted fabric.The washing of this knitting fabric cun method rate of change is warp-wise-0.4%, broadwise-0.3%, pilling performance For 4-5 level, its heat insulating ability is 0.76.
Embodiment 8:
Use the warming yarn of 75D-96f-and the naked silk of 60S PET-MVS, 20D PU to carry out handing over volume, be organized as liner tissue, Carrying out being knitted to form knitted fabric on 28G single-side machine, its warming yarn is by cross section ultimate fibre and hollow type section Ultimate fibre formed black former PET yarn, the filamentary mixed rate of hollow type section is 50%, 75D-in gained knitted fabric The mixed rate of 96f-insulation yarn is 38 weight %.Slurry (scouring agent 0.5g/l), 190 DEG C of centres are gone to shape through the most concise, 130 DEG C disperse dyeing, resin finishing (water suction supple resin 10g/l, pH adjusting agent 1g/l), 160 degree arrange and shape, obtain gram Weigh about as 165g/m2Knitted fabric.The washing of this knitting fabric cun method rate of change is warp-wise-0.3%, broadwise-0.2%, fluffs Ball performance is 4-5 level, and its heat insulating ability is 0.77.
Comparative example 1:
75D-36f-typical circular section far infrared yarn and 60S cotton, the naked silk of 20D PU is used to carry out handing over volume, group Being woven to liner tissue, carry out being knitted to form knitted fabric on 28G single-side machine, in gained knitted fabric, 75D-36f-is the reddest The mixed rate of outer yarn is 38 weight %.Through singing, desizing, bleaching, mercerising, sizing in the middle of 160 DEG C, 80 DEG C of reactive dyeings, Resin finishing (supple resin 10g/l, pH adjusting agent 1g/l), 160 degree of arrangement sizings, obtain grammes per square metre and be about 165g/m2Knitting Thing.The washing of this knitting fabric cun method rate of change is warp-wise-3.2%, broadwise 1.6%, and pilling performance is 2 grades, its heat insulating ability It is 0.65.

Claims (6)

1. it is incubated a knitting fabric, it is characterized in that: this knitting fabric is the change of the warming yarn at least containing 10~50 weight % Fine fabric, is organized as air layer tissue, liner tissue or pile stitch, heat insulating ability more than 0.65, and described warming yarn by Special-shaped section ultimate fibre is formed with hollow section ultimate fibre, special-shaped section ultimate fibre and hollow section single fiber in described warming yarn Dimension mixed rate than for 3:2~2:3, the warp-wise of this knitting fabric and the washing size rate of change of broadwise all-3.0%~1.0% it Between.
The knitting fabric of insulation the most according to claim 1, is characterized in that: described warming yarn be Far Infrared Polyester Fiber yarn, Black former in spun polyester thread one or both.
The knitting fabric of insulation the most according to claim 1, is characterized in that: in described warming yarn, special-shaped section is filamentary Section is one or more in Y type, cross, H type, W type.
The knitting fabric of insulation the most according to claim 1, is characterized in that: the fineness degree of described warming yarn is 100 denier Buddhist nuns Below Er.
The knitting fabric of insulation the most according to claim 1, is characterized in that: hand over the yarn compiled to be 100% with described warming yarn Terylene vortex spinning yarn, typical circular section polyester false twist texturing yarn, special-shaped section polyester false twist texturing yarn, naked spandex yarn, ammonia At least one in synthetic fibre wrap yarn.
6. the underwear being incubated knitting fabric that have employed described in claim 1 or trousers.
CN201210153876.0A 2012-05-18 2012-05-18 Knitting fabric of a kind of insulation and application thereof Active CN103422244B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103637402A (en) * 2013-12-05 2014-03-19 吴江市社翊纺织有限公司 Multifunctional healthcare knickers
CN103696111B (en) * 2013-12-20 2017-01-11 宁波大千纺织品有限公司 Three-dimensional loop flannelette shell fabric and preparation method thereof
CN103981613B (en) * 2014-03-12 2016-08-17 浙江春江轻纺集团有限责任公司 A kind of processing method of the warming yarn of Far-infrared hollow
CN104153034B (en) * 2014-08-13 2016-03-02 浙江华峰氨纶股份有限公司 Polyurethane elastomeric fiber with heat-insulating property and preparation method thereof
CN104738821B (en) * 2015-02-15 2016-11-16 上海嘉乐股份有限公司 A kind of frivolous warming cored hollow needle knitted fabric
CN104921355A (en) * 2015-06-25 2015-09-23 东华大学 Soft, comfortable and elastic warm keeping glove
CN108221152B (en) * 2017-12-14 2021-04-06 东丽酒伊织染(南通)有限公司 Anti-fuzzing and anti-pilling fabric and preparation process thereof
JP6878497B2 (en) * 2018-05-18 2021-05-26 雁丞有限公司Issetex Co., Ltd Knitted fabric

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Effective date of registration: 20180525

Address after: 226009 301 Rui Xing Road, Nantong economic and Technological Development Zone, Jiangsu

Patentee after: Dongli wine (Nantong) Co., Ltd. Yi dyeing

Address before: 226009 No. 58 Xin Kai Nan Road, Nantong economic and Technological Development Zone, Jiangsu

Patentee before: Toray Fiber Research Institute (China) Co., Ltd.