CN103422244A - Warm knitted fabric and applications thereof - Google Patents

Warm knitted fabric and applications thereof Download PDF

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Publication number
CN103422244A
CN103422244A CN2012101538760A CN201210153876A CN103422244A CN 103422244 A CN103422244 A CN 103422244A CN 2012101538760 A CN2012101538760 A CN 2012101538760A CN 201210153876 A CN201210153876 A CN 201210153876A CN 103422244 A CN103422244 A CN 103422244A
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yarn
knit fabric
insulation
knitted fabric
special
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CN2012101538760A
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CN103422244B (en
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夏红霞
蔡东照
瞿文琳
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Dongli Wine (nantong) Co Ltd Yi Dyeing
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Toray Fibers and Textiles Research Laboratories China Co Ltd
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Abstract

The invention discloses warm knitted fabric and applications thereof. The knitted fabric is chemical fiber fabric containing at least 10-50wt% of warm yarns, is in sandwich weave, cushion weave or loop weave, and is more than 0.65 in insulation; the warm yarns are made of deformed-section single filaments and hollow-section single filaments. The knitted fabric is less prone to deformation, well washable and well resistant to pilling.

Description

A kind of insulation knit fabric and uses thereof
Technical field
The present invention relates to a kind of knit fabric, be specifically related to a kind of knit fabric of the heat insulating ability for underwear or trousers.
Background technology
In general, with woven fabric, compare, knitted fabric has soft feel and good elasticity is widely used, however due to the gas permeability of knitted fabric than woven object height, when clothing wears as the autumn and winter, there is the easily ventilative and shortcoming that feels cold.In order to address this problem, since the past, several solutions had once been proposed.For example, in the backside coating resin of knitted fabric or the method for attaching film, and the ventilative performance of improving fabric at the back side of knitted fabric lamination high-density fabric.Although these methods can be improved ventilative shortcoming, this type of knitted fabric is more thick and heavy usually, be not suitable for underwear and use, and gas permeability is poor, wears uncomfortable.
In recent years, come into vogue on market and carry out the exploitation of fabric with hollow yarns, special-shaped section hollow yarns or ordinary far infrared yarn.Use the frivolous property of fabric of hollow yarns to improve, but wear sultry, comfortableness is bad; Use the fabric comfortableness of special-shaped section hollow yarns to be improved, but feel is not good enough; Use the fabric heat insulating ability of ordinary far infrared yarn to be improved, but comfortableness could not finely solve.
A kind of improved structure of breathable heat insulating fabric has been proposed in Chinese patent CN101880934A, this fabric top layer is for having hygroscopic cotton yarn, nexine is the far infrared yarn with warmth retention property, although this structure can make fabric have certain warmth retention property and comfortableness, cotton mixed goods are easily wrinkling; Cotton has very strong water imbibition, and after it absorbs moisture content, cotton fiber expands, and makes fabric distortion, and size changing rate is bad; Cotton product colour can't reach bright-coloured degree, and dyefastness is lower; The problems such as the pilling poor performance of cotton short fiber product.
Summary of the invention
The object of the present invention is to provide that a kind of washing is not yielding, good permeability, thermal protection knitted fabric and the application thereof that soft, dyefastness is good, heat insulating ability is excellent.
The chemical fiber plus material that knit fabric of the present invention is the warming yarn that at least contains 10~50 % by weight, be organized as air layer tissue, liner tissue or pile stitch, heat insulating ability is more than 0.65, and the warming yarn is here formed by special-shaped section filament and hollow section filament.
If in this knit fabric, the mixed rate of warming yarn is lower than 10%, can cause the heat insulation effect of fabric bad; If the mixed rate of insulation yarn, higher than 50%, can make the fabric cost increase.Have in addition special-shaped section filament and hollow section filament in warming yarn, between filament, non-contacting area increases simultaneously, and the space of circulation of air increases, and forms air layer, can further improve heat insulating ability.
The warming yarn that knit fabric of the present invention is used for Far Infrared Polyester Fiber (PET) yarn, black former in terylene (PET) yarn one or both.The Far Infrared Polyester Fiber yarn is for adding the spun polyester thread of ceramic particle, anion or efficient nano particle, its principle is to absorb at normal temperatures human body self to send to obtain heat, and give off the far infrared yarn of suitable needed by human body, make it to produce fuel factor with human body cell resonance, make the fabric made there is heat-preserving function preferably.Black former yarn be that polymerization stage adds atrament, add the material lower than the terylene coefficient of heat conduction simultaneously, perhaps heat retaining and exothermal functional particle (as Nano Ceramic Particles), this yarn is black, can absorb the energy of versicolor light, and the emission flash of light preceding an earthquake seldom, thereby reach heat insulation effect.
In addition, in this warming yarn, the filamentary special-shaped section of special-shaped section is one or more in Y type, cross, H type, W type.Contain the filamentary water absorption of fabrics rapid-drying properties of special-shaped section good, comfortable and easy to wear.More preferably Y type filament and/or cross filament of special-shaped section filament in warming yarn.
The fineness degree of warming yarn of the present invention is below 100 DENIER.If surpass 100D, this insulation knitted fabric is just more thick and heavy, and cost increases.
In warming yarn of the present invention, the filamentary mixed rate of special-shaped section filament and hollow section is than being 3:2~2:3, hollow section filament content preferably 45~55%.
Handing over warming yarn the yarn of compiling in the present invention is at least one of 100% terylene vortex spinning yarn (PET-MVS yarn), typical circular section polyester false twist texturing yarn (common PET-DTY yarn), special-shaped section polyester false twist texturing yarn (special-shaped PET-DTY yarn), naked spandex yarn (the naked silk of PU), spandex covered yarn (PU wrap yarn).Wherein PET MVS yarn is handed over and is compiled the cotton sense effect that can guarantee knit fabric, snugness of fit; Special-shaped section PET-DTY yarn is handed over to compile and can be strengthened the functional of knit fabric, reaches the water-absorbing fast-drying texts; The naked silk of PU or PU wrap yarn are handed over and are compiled the elasticity that can strengthen knit fabric, easily dress.
The washing size rate of change of knitted fabric warp-wise of the present invention and broadwise is all between-3.0%~1.0%, and the anti-fluffing and anti-pilling performance reaches more than 3 grades.Can be used to make underwear, trousers.
The accompanying drawing explanation:
(1) weave diagram that Fig. 1 is embodiment 1,2,7,8 and comparative example 1:
Embodiment 1,2 Zhong① road yarns are that warming yarn, PU yarn ,② road are special-shaped section PET-DTY, PU yarn;
Embodiment 7,8 Zhong① road yarns are that warming yarn, PU yarn ,② road yarn are PET-MVS, PU yarn;
Comparative example 1 Zhong① road yarn is that ordinary far infrared yarn, PU yarn ,② road yarn are cotton, PU yarn.
(2) weave diagram that Fig. 2 is embodiment 3,4,6:
Embodiment 3,4 Zhong① road yarns are that typical circular section PET-DTY, PU yarn ,② road yarn are that warming yarn ,③ road yarn is that typical circular section PET-DTY, PU yarn ,④ road yarn are special-shaped section PET-DTY;
Embodiment 6 Zhong① road yarns are that typical circular section PET-DTY, PU yarn ,② road yarn are that warming yarn ,③ road yarn is that typical circular section PET-DTY, PU yarn ,④ road yarn are warming yarn.
(3) weave diagram that Fig. 3 is embodiment 5:
Embodiment 5 Zhong① Lu,④ road yarns are that PU/PET air-coating yarn ,② road yarn is that typical circular section PET-DTY ,③ Lu,⑥ road yarn is that PET-MVS yarn ,⑤ road yarn is warming yarn.
The specific embodiment
In the present invention, the method for testing of correlated performance parameter is as follows:
(1) heat insulating ability
Simulation human body heat preservation principle is tested on insulation machine KES-F7-II (the KATO TECHCO.LTD of producer), and environmental condition is 20 ℃ * humidity of temperature 65%, test cloth size 20cm * 20cm, and hot plate temperature is set as 40 ℃, and computational methods are:
The * A/ (W*0.155) of heat insulating ability CLO value=(BT-T)
BT: 40 ℃ of the design temperatures of hot plate
T: the actual temperature of test environment
Area 0.01 ㎡ of A:BT plate
W: the energy that the maintenance hot plate temperature (40 ℃) recorded after placement sample cloth consumes.
(2) anti-fluffing and anti-pilling
According to GB, GB/T4802 is tested: adopt the circle method of loci fabric face pilling performance and surface to be changed to the method for test.
(3) washing size rate of change
According to GB, GB/T8629 is tested.
Below in conjunction with embodiment and comparative example, the invention will be further described.
Embodiment 1:
Adopt the warming PET yarn of 75D-96f-and 75D-96f-special-shaped section PET-DTY yarn, the naked silk of 20D PU to hand over volume, be organized as the liner tissue, weave on the 28G single-side machine and form knitted fabric, wherein warming PET yarn is the far infrared PET yarn formed by Y type section filament and hollow section filament, the filamentary mixed rate of hollow section is 58%, and in the gained knitted fabric, the mixed rate of 75D-96f-insulation yarn is 46 % by weight.Through continuous concise go slurry (scouring agent 0.5g/l), 190 ℃ of middle typings, 130 ℃ of disperse dyeings, RESIN FINISH (the soft resin 10g/l that absorbs water, pH adjusting agent 1g/l), 160 degree arrangement typings, obtain grammes per square metre and be about 160g/m 2Knitted fabric.The washing size rate of change of this knit fabric is warp-wise-0.6%, broadwise-0.1%, and the pilling performance is the 4-5 level, and its heat insulating ability is 0.68.
Embodiment 2:
Adopt the warming PET yarn of 75D-96f-and 75D-96f-special-shaped section PET-DTY yarn, the naked silk of 20D PU to hand over volume, be organized as the liner tissue, weave on the 28G single-side machine and form knitted fabric, wherein warming PET yarn is the far infrared PET yarn formed by H type section filament and hollow section filament, the filamentary mixed rate of hollow section is 49%, and in the gained knitted fabric, the mixed rate of 75D-96f-insulation yarn is 46 % by weight.Through continuous concise go slurry (scouring agent 0.5g/l), 190 ℃ of middle typings, 130 ℃ of disperse dyeings, RESIN FINISH (the soft resin 10g/l that absorbs water, pH adjusting agent 1g/l), 160 degree arrangement typings, obtain grammes per square metre and be about 160g/m 2Knitted fabric.The washing size rate of change of this knit fabric is warp-wise-0.5%, broadwise-0.2%, and the pilling performance is the 4-5 level, and its heat insulating ability is 0.69.
Embodiment 3:
Adopt the warming PET yarn of 75D-48f-and the common round section PET-DTY yarn of 100D-144f-, 75D-96f-special-shaped section PET DTY yarn, the naked silk of 20D PU to hand over volume, be organized as pile stitch, weave on the 28G single-side machine and form knitted fabric, its warming yarn is the far infrared PET yarn formed by cross section filament and hollow section filament, the filamentary mixed rate of hollow section is 46%, and in the gained knitted fabric, the mixed rate of 75D-48f-insulation yarn is 12 % by weight.Through continuous concise go slurry (scouring agent 0.5g/l), 190 ℃ of middle typings, 130 ℃ of disperse dyeings, RESIN FINISH (the soft resin 10g/l that absorbs water, pH adjusting agent 1g/l), 160 degree arrangement typings, obtain grammes per square metre and be about 170g/m 2Knitted fabric.The washing of this knit fabric cun method rate of change is warp-wise 0.1%, broadwise-0.3%, and the pilling performance is the 4-5 level, and its heat insulating ability is 0.78.
Embodiment 4:
Adopt the warming PET yarn of 75D-48f-and the common round section PET-DTY yarn of 100D-144f-, 75D-96f-special-shaped section PET DTY yarn, the naked silk of 20D PU to hand over volume, be organized as pile stitch, weave on the 28G single-side machine and form knitted fabric, its warming yarn is the far infrared PET yarn formed by Y type section filament and hollow section filament, the filamentary mixed rate of hollow section is 46%, and in the gained knitted fabric, the mixed rate of 75D-48f-insulation yarn is 12 % by weight.Through continuous concise go slurry (scouring agent 0.5g/l), 190 ℃ of middle typings, 130 ℃ of disperse dyeings, RESIN FINISH (the soft resin 10g/l that absorbs water, pH adjusting agent 1g/l), 160 degree arrangement typings, obtain grammes per square metre and be about 170g/m 2Knitted fabric.The washing of this knit fabric cun method rate of change is warp-wise 0.2%, broadwise-0.2%, and the pilling performance is the 4-5 level, and its heat insulating ability is 0.77.
Embodiment 5:
Adopt the warming PET yarn of 50D-36f-and 40S PET-MVS yarn, 75D-96f-typical circular section PET DTY yarn, 70/30-36f-PU/PET air-coating yarn to hand over volume, be organized as the air layer tissue, weave on the 24G Double-plate machine and form knitted fabric, its warming yarn is the far infrared PET yarn formed by W type section filament and hollow section filament, the filamentary mixed rate of hollow section is 42%, and in the gained knitted fabric, the mixed rate of 50D-36f-insulation yarn is 18 % by weight.Through continuous concise go slurry (scouring agent 0.5g/l), 190 ℃ of middle typings, 130 ℃ of disperse dyeings, RESIN FINISH (soft resin 10g/l, pH adjusting agent 1g/l, antistatic additive 1g/l), 160 degree arrangement typings, obtain grammes per square metre and be about 300g/m 2Knitted fabric.The washing of this knit fabric cun method rate of change is warp-wise 0.5%, broadwise-0.1%, and the pilling performance is the 4-5 level, and its heat insulating ability is 0.72.
Embodiment 6:
Adopt the warming PET yarn of 75D-48f-and the common round section PET-DTY yarn of 100D-144f-, the naked silk of 20D PU to hand over volume, be organized as pile stitch, weave on the 28G single-side machine and form knitted fabric, its warming yarn be the black that formed by H type section filament and hollow section filament former the PET yarn, the filamentary mixed rate of hollow section is 40%, and in the gained knitted fabric, the mixed rate of 75D-48f-insulation yarn is 22 % by weight.Through continuous concise go slurry (scouring agent 0.5g/l), 190 ℃ of middle typings, 130 ℃ of disperse dyeings, RESIN FINISH (the soft resin 10g/l that absorbs water, pH adjusting agent 1g/l), 160 degree arrangement typings, obtain grammes per square metre and be about 170g/m 2Knitted fabric.The washing of this knit fabric cun method rate of change is warp-wise-0.2%, broadwise-0.2%, and the pilling performance is the 4-5 level, and its heat insulating ability is 0.73.
Embodiment 7:
Adopt the naked silk of the warming yarn of 75D-96f-and 60S PET-MVS, 20D PU to hand over volume, be organized as the liner tissue, weave on the 28G single-side machine and form knitted fabric, its warming yarn be the black that formed by Y type section filament and hollow type section filament former the PET yarn, the filamentary mixed rate of hollow type section is 50%, and in the gained knitted fabric, the mixed rate of 75D-96f-insulation yarn is 38 % by weight.Through continuous concise go slurry (scouring agent 0.5g/l), 190 ℃ of middle typings, 130 ℃ of disperse dyeings, RESIN FINISH (the soft resin 10g/l that absorbs water, pH adjusting agent 1g/l), 160 degree arrangement typings, obtain grammes per square metre and be about 165g/m 2Knitted fabric.The washing of this knit fabric cun method rate of change is warp-wise-0.4%, broadwise-0.3%, and the pilling performance is the 4-5 level, and its heat insulating ability is 0.76.
Embodiment 8:
Adopt the naked silk of the warming yarn of 75D-96f-and 60S PET-MVS, 20D PU to hand over volume, be organized as the liner tissue, weave on the 28G single-side machine and form knitted fabric, its warming yarn be the black that formed by cross section filament and hollow type section filament former the PET yarn, the filamentary mixed rate of hollow type section is 50%, and in the gained knitted fabric, the mixed rate of 75D-96f-insulation yarn is 38 % by weight.Through continuous concise go slurry (scouring agent 0.5g/l), 190 ℃ of middle typings, 130 ℃ of disperse dyeings, RESIN FINISH (the soft resin 10g/l that absorbs water, pH adjusting agent 1g/l), 160 degree arrangement typings, obtain grammes per square metre and be about 165g/m 2Knitted fabric.The washing of this knit fabric cun method rate of change is warp-wise-0.3%, broadwise-0.2%, and the pilling performance is the 4-5 level, and its heat insulating ability is 0.77.
Comparative example 1:
Adopt 75D-36f-typical circular section far infrared yarn and 60S cotton, the naked silk of 20D PU to hand over volume, be organized as the liner tissue, weave on the 28G single-side machine and form knitted fabric, in the gained knitted fabric, the mixed rate of 75D-36f-ordinary far infrared yarn is 38 % by weight.The typing through singing, in the middle of destarch, bleaching, mercerising, 160 ℃, 80 ℃ of reactive dyeings, RESIN FINISH (soft resin 10g/l, pH adjusting agent 1g/l), 160 degree arrange typing, obtain grammes per square metre and are about 165g/m 2Knitted fabric.The washing of this knit fabric cun method rate of change is warp-wise-3.2%, broadwise 1.6%, and the pilling performance is 2 grades, and its heat insulating ability is 0.65.

Claims (7)

1. one kind is incubated knit fabric, it is characterized in that: the chemical fiber plus material that this knit fabric is the warming yarn that at least contains 10~50 % by weight, be organized as air layer tissue, liner tissue or pile stitch, heat insulating ability is more than 0.65, and described warming yarn is formed by special-shaped section filament and hollow section filament.
2. insulation knit fabric according to claim 1 is characterized in that: described warming yarn be Far Infrared Polyester Fiber yarn, black former in spun polyester thread one or both.
3. insulation knit fabric according to claim 1 is characterized in that: in described warming yarn, the filamentary section of special-shaped section is one or more in Y type, cross, H type, W type.
4. insulation knit fabric according to claim 1, it is characterized in that: the fineness degree of described warming yarn is below 100 DENIER.
5. insulation knit fabric according to claim 1 is characterized in that: in described warming yarn the special-shaped section filament with the filamentary mixed rate of hollow section than being 3:2~2:3.
6. insulation knit fabric according to claim 1 is characterized in that: handing over described warming yarn the yarn of compiling is at least one in 100% terylene vortex spinning yarn, typical circular section polyester false twist texturing yarn, special-shaped section polyester false twist texturing yarn, naked spandex yarn, spandex covered yarn.
7. underwear or trousers that adopted insulation knit fabric claimed in claim 1.
CN201210153876.0A 2012-05-18 2012-05-18 Knitting fabric of a kind of insulation and application thereof Active CN103422244B (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103637402A (en) * 2013-12-05 2014-03-19 吴江市社翊纺织有限公司 Multifunctional healthcare knickers
CN103696111A (en) * 2013-12-20 2014-04-02 宁波大千纺织品有限公司 Three-dimensional loop flannelette shell fabric and preparation method thereof
CN103981613A (en) * 2014-03-12 2014-08-13 浙江春江轻纺集团有限责任公司 Far infrared hollow thermal yarns and processing method
CN104153034A (en) * 2014-08-13 2014-11-19 浙江华峰氨纶股份有限公司 Polyurethane elastic fiber with thermal insulation performance and preparation method thereof
CN104738821A (en) * 2015-02-15 2015-07-01 上海嘉乐股份有限公司 Light and thin heat preservation core-spun hollow knitted fabric
CN104921355A (en) * 2015-06-25 2015-09-23 东华大学 Soft, comfortable and elastic warm keeping glove
CN108221152A (en) * 2017-12-14 2018-06-29 东丽酒伊织染(南通)有限公司 A kind of anti-fluffing and anti-pilling fabric and its preparation process
CN110499568A (en) * 2018-05-18 2019-11-26 雁丞有限公司 Knitted articles

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Publication number Priority date Publication date Assignee Title
JPH0860486A (en) * 1994-08-29 1996-03-05 Unitika Ltd Lightweight heat-insulating fiber web
KR20090010667A (en) * 2007-07-24 2009-01-30 코오롱패션머티리얼 (주) Extraction type conjugate fiber and method of manufacturing a fabric comprising hollow fiber with multi lumen by using the same
CN201506865U (en) * 2009-09-18 2010-06-16 辛婷芬 Combined-type spinneret plate
CN101880934A (en) * 2009-05-07 2010-11-10 江苏Ab股份有限公司 Improved structure of breathable heat insulating fabric
CN102071515A (en) * 2010-09-30 2011-05-25 东鹏纺织(苏州)有限公司 Thermal storage and warm keeping terry fabric
CN102251297A (en) * 2010-05-21 2011-11-23 新光合成纤维股份有限公司 Fiber with 4T-shaped section

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0860486A (en) * 1994-08-29 1996-03-05 Unitika Ltd Lightweight heat-insulating fiber web
KR20090010667A (en) * 2007-07-24 2009-01-30 코오롱패션머티리얼 (주) Extraction type conjugate fiber and method of manufacturing a fabric comprising hollow fiber with multi lumen by using the same
CN101880934A (en) * 2009-05-07 2010-11-10 江苏Ab股份有限公司 Improved structure of breathable heat insulating fabric
CN201506865U (en) * 2009-09-18 2010-06-16 辛婷芬 Combined-type spinneret plate
CN102251297A (en) * 2010-05-21 2011-11-23 新光合成纤维股份有限公司 Fiber with 4T-shaped section
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103637402A (en) * 2013-12-05 2014-03-19 吴江市社翊纺织有限公司 Multifunctional healthcare knickers
CN103696111A (en) * 2013-12-20 2014-04-02 宁波大千纺织品有限公司 Three-dimensional loop flannelette shell fabric and preparation method thereof
CN103696111B (en) * 2013-12-20 2017-01-11 宁波大千纺织品有限公司 Three-dimensional loop flannelette shell fabric and preparation method thereof
CN103981613A (en) * 2014-03-12 2014-08-13 浙江春江轻纺集团有限责任公司 Far infrared hollow thermal yarns and processing method
CN103981613B (en) * 2014-03-12 2016-08-17 浙江春江轻纺集团有限责任公司 A kind of processing method of the warming yarn of Far-infrared hollow
CN104153034A (en) * 2014-08-13 2014-11-19 浙江华峰氨纶股份有限公司 Polyurethane elastic fiber with thermal insulation performance and preparation method thereof
CN104738821A (en) * 2015-02-15 2015-07-01 上海嘉乐股份有限公司 Light and thin heat preservation core-spun hollow knitted fabric
CN104921355A (en) * 2015-06-25 2015-09-23 东华大学 Soft, comfortable and elastic warm keeping glove
CN108221152A (en) * 2017-12-14 2018-06-29 东丽酒伊织染(南通)有限公司 A kind of anti-fluffing and anti-pilling fabric and its preparation process
CN110499568A (en) * 2018-05-18 2019-11-26 雁丞有限公司 Knitted articles

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Effective date of registration: 20180525

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Patentee before: Toray Fiber Research Institute (China) Co., Ltd.