CN103416841A - Shred manufacturing technology based on high-temperature tobacco soaking processing - Google Patents
Shred manufacturing technology based on high-temperature tobacco soaking processing Download PDFInfo
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- CN103416841A CN103416841A CN2013103217576A CN201310321757A CN103416841A CN 103416841 A CN103416841 A CN 103416841A CN 2013103217576 A CN2013103217576 A CN 2013103217576A CN 201310321757 A CN201310321757 A CN 201310321757A CN 103416841 A CN103416841 A CN 103416841A
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Abstract
The invention discloses a shred manufacturing technology based on high-temperature tobacco soaking processing. According to the shred manufacturing technology, scattered strip tobacco and water are soaked for 2-30 minutes under the temperature of 50 DEG C to 90 DEG C and undergo solid-liquid separation, wherein the weight part ratio of the scattered strip tobacco to the water is 1:5-10. The tobacco after undergoing solid-liquid separation is dried till the water content of the tobacco is 20 percent to 30 percent, and then a soak solution is concentrated to be 5 percent of the size. The soak solution is sprayed on the dried tobacco, and the dried tobacco is sent to a tobacco cutter through a quantification feeding device to be shredded. The tobacco after undergoing high-temperature soaking processing can effectively reduce nicotine and tar content and has the advantages of reducing miscellaneous smoke, reducing irritation, increasing smoothness of the smoke and improving smoking taste and the like. High-temperature soaking processing is performed according to different raw tobacco characteristics, the use value of raw materials can be obviously improved, and different characteristic aromas can be given to the tobacco more flexibly. According to the shred manufacturing technology based on tobacco soaking processing with the high temperature, technology processes are easy to master, the technology route is definite, operability is strong, and the shred manufacturing technology is simple, reasonable and capable of being achieved on the basis of the existing shred manufacturing technology and equipment.
Description
Technical field
The present invention relates to the tobacco processing technology, be specifically related to tobacco cutting technique.
Background technology
Along with improving constantly of living standard, smoking also receives publicity more on the impact of human health, how when meeting tobacco fan demand, reduce the content of the harmful substance such as nicotine and tar in flue gas as far as possible, reduce excitant, improving mouthfeel, become already the pursuit of industry, is also the popular problem of cigarette industry development.
Summary of the invention
For reducing tobacco leaf nicotine and tar content, the assorted gas of minimizing, excitant, improve mouthfeel, the invention provides a kind of technology for making tobacco threds of high temperature immersion treatment tobacco leaf.
The object of the invention is achieved through the following technical solutions:
A. the sheet cigarette tobacco leaf after loose and water are soaked to Separation of Solid and Liquid after 2～30 minutes with the ratio of weight and number of 1:5～10 under 50～90 ℃;
B. by the drying tobacco after above Separation of Solid and Liquid to moisture content 18%～25%;
C. soak is concentrated into volume 5% after, it is sprayed on the dried tobacco leaf of b step;
The tobacco leaf that d. then will spray after concentrate carries out chopping.
The invention has the advantages that, the tobacco leaf after employing high temperature immersion treatment can effectively reduce nicotine and tar content, has the assorted gas of reduction simultaneously, reduces excitant, and the characteristics such as mouthfeel are sucked in the unobstructed sense, the improvement that increase flue gas.Carry out high temperature according to different material tobacco leaf characteristic and soak the processing processing, can significantly improve the use value of raw material, simultaneously, can give more flexibly tobacco leaf different characteristic perfumes, for the PROCESS FOR TREATMENT of tobacco leaf has increased a new technology mode, technological process of the present invention is easy to control, processing technology routine is clear and definite, strong operability, advantages of simple, be easy to realize on existing technology for making tobacco threds and Equipment Foundations.
The specific embodiment
Below in conjunction with specific embodiment, the invention will be further described, but do not limit the present invention.
Embodiment 1:
A. the 50kg sheet cigarette after loose is soaked 20 minutes in the water of 500kg90 ℃, then with bucket formula centrifuge, carry out Separation of Solid and Liquid;
B. again by the drying tobacco after above Separation of Solid and Liquid to moisture content 18～25%;
C. soak is concentrated into volume 5% after, the reinforced coefficient according to 1%～10%, be sprayed at concentrate at charging process on the dried tobacco leaf of b step;
D. then will spray tobacco leaf after concentrate sends into filament cutter through ration feeding machine and carries out chopping.
Embodiment 2: the present embodiment difference from Example 1 is:
A. the 50kg sheet cigarette after loose is soaked 20 minutes in the water of 500kg70 ℃, then with bucket formula centrifuge, carry out Separation of Solid and Liquid;
B. again by the drying tobacco after above Separation of Solid and Liquid to moisture content 18～25%;
C. soak is concentrated into volume 5% after, the reinforced coefficient according to 1%～10%, be sprayed at concentrate at charging process on the dried tobacco leaf of b step;
D. then will spray tobacco leaf after concentrate sends into filament cutter through ration feeding machine and carries out chopping.
Embodiment 3: the present embodiment difference from Example 1 is:
A. the 50kg sheet cigarette after loose is soaked 20 minutes in the water of 500kg50 ℃, then with bucket formula centrifuge, carry out Separation of Solid and Liquid;
B. again by the drying tobacco after above Separation of Solid and Liquid to moisture content 18～25%;
C. soak is concentrated into volume 5% after, the reinforced coefficient according to 1%～10%, be sprayed at concentrate at charging process on the dried tobacco leaf of b step;
D. then will spray tobacco leaf after concentrate sends into filament cutter through ration feeding machine and carries out chopping.
Embodiment 4: the present embodiment difference from Example 1 is:
A. the 50kg sheet cigarette after loose is soaked 30 minutes in the water of 500kg70 ℃, then with bucket formula centrifuge, carry out Separation of Solid and Liquid;
B. again by the drying tobacco after above Separation of Solid and Liquid to moisture content 18～25%;
C. soak is concentrated into volume 5% after, the reinforced coefficient according to 1%～10%, be sprayed at concentrate at charging process on the dried tobacco leaf of b step;
D. then will spray tobacco leaf after concentrate sends into filament cutter through ration feeding machine and carries out chopping.
Embodiment 5: the present embodiment difference from Example 1 is:
A. the 50kg sheet cigarette after loose is soaked 10 minutes in the water of 500kg70 ℃, then with bucket formula centrifuge, carry out Separation of Solid and Liquid;
B. again by the drying tobacco after above Separation of Solid and Liquid to moisture content 18～25%;
C. soak is concentrated into volume 5% after, the reinforced coefficient according to 1%～10%, be sprayed at concentrate at charging process on the dried tobacco leaf of b step;
D. then will spray tobacco leaf after concentrate sends into filament cutter through ration feeding machine and carries out chopping.
The present invention's high temperature immersion treatment tobacco leaf in early stage and existing technique comparative result are as follows:
| State | Describe |
| Technique of the present invention | The pipe tobacco color and luster is dark, fragrance matter fine and smooth, perfume quantity is not enough, flue gas concentration is lower, the unobstructed sense of flue gas better, assorted gas and excitant is less, comfortable taste is submissive |
| Existing technique | The pipe tobacco color and luster is normal, perfume quantity is sufficient, oral cavity is slightly residual, flue gas concentration is moderate |
The present invention's high temperature immersion treatment tobacco leaf in early stage and existing technique contrast testing result are as follows:
The present invention is as follows in conjunction with sensory evaluating smoking's result and chemical detection interpretation of result:
Tobacco leaf nicotine content after the high-temperature water immersion treatment reduces, inclusion reduces more, assorted gas, irritating material that may affect in the suction sense have been removed simultaneously, make the residual minimizing in oral cavity of flue gas, mouthfeel is further comfortable, the smooth and easy sense of flue gas, degree of mobility promote to some extent, and flue gas is finer and smoother.
Claims (1)
1. the technology for making tobacco threds based on high temperature immersion treatment tobacco leaf is characterized in that comprising following technical process:
A. the sheet cigarette tobacco leaf after loose and water are soaked to Separation of Solid and Liquid after 2～30 minutes with the ratio of weight and number of 1:5～10 under 50～90 ℃;
B. by the drying tobacco after above Separation of Solid and Liquid to moisture content 18%～25%;
C. soak is concentrated into volume 5% after, it is sprayed on the dried tobacco leaf of b step;
The tobacco leaf that d. then will spray after concentrate carries out chopping.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013103217576A CN103416841A (en) | 2013-07-29 | 2013-07-29 | Shred manufacturing technology based on high-temperature tobacco soaking processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013103217576A CN103416841A (en) | 2013-07-29 | 2013-07-29 | Shred manufacturing technology based on high-temperature tobacco soaking processing |
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| CN103416841A true CN103416841A (en) | 2013-12-04 |
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| CN2013103217576A Pending CN103416841A (en) | 2013-07-29 | 2013-07-29 | Shred manufacturing technology based on high-temperature tobacco soaking processing |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104223349A (en) * | 2014-09-28 | 2014-12-24 | 川渝中烟工业有限责任公司 | Method for improving intrinsic quality of cigar tobacco |
| CN104432465A (en) * | 2014-12-02 | 2015-03-25 | 广西中烟工业有限责任公司 | Tobacco leaf concocting method for improving quality of tobacco leaves through soaking |
| CN107149161A (en) * | 2017-07-20 | 2017-09-12 | 安徽中烟工业有限责任公司 | A kind of low nicotine tobacco extract and preparation method thereof |
| CN110839939A (en) * | 2019-11-27 | 2020-02-28 | 河南中烟工业有限责任公司 | Method for improving tobacco leaf quality by washing and adding tobacco leaching liquor |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1274548A (en) * | 2000-06-26 | 2000-11-29 | 华南理工大学 | Tabacco sheet producing process by using the leftover of cigarette factory |
| CN1565284A (en) * | 2003-06-13 | 2005-01-19 | 广东省金叶烟草薄片技术开发有限公司 | Method for tobacco leaf reforger for making cigarette using paper making method |
| CN102972862A (en) * | 2012-12-20 | 2013-03-20 | 上海聚华科技股份有限公司 | Process for improving tobacco materials and device thereof |
-
2013
- 2013-07-29 CN CN2013103217576A patent/CN103416841A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1274548A (en) * | 2000-06-26 | 2000-11-29 | 华南理工大学 | Tabacco sheet producing process by using the leftover of cigarette factory |
| CN1565284A (en) * | 2003-06-13 | 2005-01-19 | 广东省金叶烟草薄片技术开发有限公司 | Method for tobacco leaf reforger for making cigarette using paper making method |
| CN102972862A (en) * | 2012-12-20 | 2013-03-20 | 上海聚华科技股份有限公司 | Process for improving tobacco materials and device thereof |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104223349A (en) * | 2014-09-28 | 2014-12-24 | 川渝中烟工业有限责任公司 | Method for improving intrinsic quality of cigar tobacco |
| CN104432465A (en) * | 2014-12-02 | 2015-03-25 | 广西中烟工业有限责任公司 | Tobacco leaf concocting method for improving quality of tobacco leaves through soaking |
| CN107149161A (en) * | 2017-07-20 | 2017-09-12 | 安徽中烟工业有限责任公司 | A kind of low nicotine tobacco extract and preparation method thereof |
| CN107149161B (en) * | 2017-07-20 | 2018-07-10 | 安徽中烟工业有限责任公司 | A kind of low nicotine tobacco extract and preparation method thereof |
| CN110839939A (en) * | 2019-11-27 | 2020-02-28 | 河南中烟工业有限责任公司 | Method for improving tobacco leaf quality by washing and adding tobacco leaching liquor |
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Application publication date: 20131204 |