CN103380013A - 截面优化的扭梁 - Google Patents

截面优化的扭梁 Download PDF

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CN103380013A
CN103380013A CN2011800572081A CN201180057208A CN103380013A CN 103380013 A CN103380013 A CN 103380013A CN 2011800572081 A CN2011800572081 A CN 2011800572081A CN 201180057208 A CN201180057208 A CN 201180057208A CN 103380013 A CN103380013 A CN 103380013A
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tube
section
round
piece
turning round
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Y·李
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MULTIMATIC PATENTCO LLC
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MULTIMATIC PATENTCO LLC
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G21/00Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces
    • B60G21/02Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected
    • B60G21/04Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically
    • B60G21/05Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically between wheels on the same axle but on different sides of the vehicle, i.e. the left and right wheel suspensions being interconnected
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G21/00Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces
    • B60G21/02Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected
    • B60G21/04Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically
    • B60G21/05Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically between wheels on the same axle but on different sides of the vehicle, i.e. the left and right wheel suspensions being interconnected
    • B60G21/055Stabiliser bars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G21/00Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces
    • B60G21/02Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected
    • B60G21/04Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically
    • B60G21/05Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically between wheels on the same axle but on different sides of the vehicle, i.e. the left and right wheel suspensions being interconnected
    • B60G21/051Trailing arm twist beam axles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2206/00Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
    • B60G2206/01Constructional features of suspension elements, e.g. arms, dampers, springs
    • B60G2206/20Constructional features of semi-rigid axles, e.g. twist beam type axles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2206/00Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
    • B60G2206/01Constructional features of suspension elements, e.g. arms, dampers, springs
    • B60G2206/20Constructional features of semi-rigid axles, e.g. twist beam type axles
    • B60G2206/202Constructional features of semi-rigid axles, e.g. twist beam type axles with a radially deformed tube as a cross member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2206/00Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
    • B60G2206/01Constructional features of suspension elements, e.g. arms, dampers, springs
    • B60G2206/80Manufacturing procedures
    • B60G2206/81Shaping
    • B60G2206/8107Shaping by hydroforming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2206/00Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
    • B60G2206/01Constructional features of suspension elements, e.g. arms, dampers, springs
    • B60G2206/80Manufacturing procedures
    • B60G2206/84Hardening
    • B60G2206/8402Quenching

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Vehicle Body Suspensions (AREA)
  • Forging (AREA)
  • Rod-Shaped Construction Members (AREA)
  • Body Structure For Vehicles (AREA)

Abstract

扭梁(10)由管制造而成,其在“V”或“U”形的中心部段具有较短的截面周长且在梁的两端(14,16)具有较长的截面周长。本发明因此提出使用具有预定长度的管状件,管状件在中心部段变形成“V”或“U”形形状并在两个端部处扩大,这种结构使用封闭模内压成形工艺如液压成形、吹塑成型等获得。管状件的两端也可具有大致椭圆形或圆形的截面。在封闭模内压成形工艺过程中,也可以对本发明的管状件进行热处理以获得较高的材料强度。通过这种方式,本发明的扭梁被优化成沿其整个长度使用最小的合理截面,因此比当前的由管材制成的扭梁质量要低得多,并且这种扭梁可以使用较少的材料制造并因此具有相当低的成本。

Description

截面优化的扭梁
发明内容
根据本文公开的实施例提供了一种扭梁。本发明中的扭梁由管制造而成,其在“V”或“U”形的中心部段具有较短的截面周长且在该扭梁两端具有较长的截面周长。本发明因此提出使用具有预定长度的管,该管使用封闭模内压成形工艺如液压成形、吹制成型等,在中心部段变形且在两端部扩大。本发明的扭梁也可在吹制成型过程中进行热处理以提高其强度并因此提高其耐疲劳性能。因此,本发明的扭梁被优化成沿其整个长度使用最小的合理截面,因此比当前由管材制成的扭梁质量要低得多,及可使用较少的材料制造并因此具有相当低的成本。
附图说明
参照附图,现在通过示例来描述本发明:
图1示出了执行成形工艺前扭梁的一个实施例(呈管状件形式)的透视图。
图2示出了在执行成形工艺后扭梁的一个实施例的透视图。
图3示出了图2中的扭梁部分切除的视图。
图4示出了图2中扭梁的一个实施例沿线4-4的横断面视图。
图5示出了图1中管状件(成形之前)的一个实施例沿线5-5的横断面视图
具体实施方式
本发明提供一种扭梁10,如图2中的非限制性例子所示,该扭梁由管状件18制成,并在“V”或“U”形中心部段12具有较短的截面周长和在梁两端具有较长的截面周长。
因此,本发明的第一步骤是提供预切割成预定长度的管状件18。本发明的第二个步骤是执行内压成形工艺,例如但不限于液压成形或吹制成型等,以将管状件18的中心部段12变形成“V”或“U”形,同时扩大第一端(或端部)14和第二端(或端部)16。在一个非限制性的例子中,管状件18的直径从约80毫米扩大到约90毫米。通过使用封闭模内压成形工艺,如在非限制性的例子中为液压成形或吹制成型等,来获得期望的形状。
应当理解,在成形工艺后,梁的两端也可具有大致椭圆形或矩形的截面。还应当理解,可使用通过引用纳入本文的美国专利US6,261,392中的吹制成型工艺。因此,本发明还包括对材料进行热处理的步骤,以获得较高的材料强度并因此获得较高的耐疲劳性能。
如图2所示,本发明的扭梁10由等截面管状件18制造而成,并在“V”或“U”形中心部段12具有较短的截面周长,而在扭梁的两端(第一端14和第二端16)处通过扩大管状件18的第一端14和第二端16而具有较长的截面周长。“V”或“U”形形状使用封闭模内压成形工艺或类似工艺获得。
在一个非限制性的例子中,本发明因此提出使用内径为约80毫米,并预切割成预定长度的管状件18。使用封闭模内压成形工艺,例如但不限于液压成形、吹制成型等,(如图1所示)的管状件18在其中心部段12变形成图2所示的“V”或“U”形。而且,同时在封闭模22、24中,管状件18在第一端(或端部)14和第二端(或端部)16处扩大至直径为约90毫米。
在另一非限制性的例子中,本发明因此提出使用内径为约80毫米并预切割成预定长度的管状件18。使用合适的热源,例如但不限于输送式加热炉、感应炉等将管状件18加热至奥氏体态后进行吹制成形工艺,管状件18在其中心部段变形成如图2的“V”或“U”形。而且,同时在封闭模22、24中,管状件18在第一端(或端部)14和第二端(或端部)16处扩大至直径为约90毫米。此外,当仍然还在封闭模22,24中时,在成形完成后,对管状件18进行淬火以提高其强度和耐疲劳性能。
因此,本发明的扭梁10被优化成沿其整个长度使用最小的合理截面,因此比当前的由管材制成的扭梁质量要低得多,并且这种扭梁可以使用较少的材料制造并因此具有相当低的成本。
本领域技术人员应当理解,虽然已经参考一个或多个优选实施例对本发明进行了描述,但本发明并不局限于这些公开的实施例,在不脱离本发明范围的情况下,可以这些公开的实施例进行多种替代或更改。

Claims (3)

1.一种悬挂系统的扭梁,包括:
闭合的“V”或“U”形中心部段;和
各具有大致矩形、椭圆形或圆形形状之一的第一端和第二端;
其中所述扭梁通过将等截面管状件变形成在该管状件的中心部段具有“V”或“U”形形状,而同时将该管状件的该第一端和该第二端扩大变成具有比该等截面管状件的周长大的矩形、椭圆形或圆形形状而制成。
2.根据权利要求1所述的扭梁,其中,使用封闭模内压成形工艺制造所述扭梁。
3.根据权利要求2所述的扭梁,其中,在所述封闭模内压成形工艺过程中对所述扭梁执行热处理工艺,以提高其强度和耐疲劳性能。
CN2011800572081A 2010-11-29 2011-11-28 截面优化的扭梁 Pending CN103380013A (zh)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US41787610P 2010-11-29 2010-11-29
US61/417,876 2010-11-29
PCT/IB2011/055351 WO2012073186A1 (en) 2010-11-29 2011-11-28 Sectional optimized twist beam

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CN103380013A true CN103380013A (zh) 2013-10-30

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US (1) US20130313801A1 (zh)
EP (1) EP2646267A1 (zh)
JP (1) JP2014500825A (zh)
KR (1) KR20130118905A (zh)
CN (1) CN103380013A (zh)
AU (1) AU2011336161A1 (zh)
BR (1) BR112013012269A2 (zh)
CA (1) CA2819135A1 (zh)
MX (1) MX2013005738A (zh)
RU (1) RU2013128235A (zh)
WO (1) WO2012073186A1 (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105216573A (zh) * 2014-06-06 2016-01-06 上海宝钢高新技术零部件有限公司 管状扭力梁及成形方法

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3280651B1 (fr) 2015-04-10 2019-07-10 S2F Flexico Sachet ayant une ouverture masquee

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1137984A (zh) * 1995-03-24 1996-12-18 丰田自动车株式会社 具有一刚性扭梁的扭梁式悬架
US20020005622A1 (en) * 2000-05-31 2002-01-17 Klaus Glaser Twist-beam axle for motor vehicles
JP2004001052A (ja) * 2002-06-03 2004-01-08 Nippon Steel Corp 増肉ハイドロフォーム加工法
US20100187788A1 (en) * 2007-07-25 2010-07-29 Posco Tubular Torsion Beam for Rear Suspensions of Vehicles and Manufacturing Method Thereof

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SE9702058L (sv) 1997-05-30 1998-11-16 Accra Teknik Ab Förfarande för framställning av härdade metalliska hålkroppar av tunnväggig stålplåt genom formblåsning
KR20040110247A (ko) * 2003-06-18 2004-12-31 (주) 동희산업 토션 빔식 현가장치 및 토션빔 성형방법
ITTO20080521A1 (it) * 2008-07-08 2010-01-08 Sistemi Sospensioni Spa Traversa per una sospensione posteriore a ponte torcente per autoveicolo e procedimento per la sua fabbricazione

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1137984A (zh) * 1995-03-24 1996-12-18 丰田自动车株式会社 具有一刚性扭梁的扭梁式悬架
US20020005622A1 (en) * 2000-05-31 2002-01-17 Klaus Glaser Twist-beam axle for motor vehicles
JP2004001052A (ja) * 2002-06-03 2004-01-08 Nippon Steel Corp 増肉ハイドロフォーム加工法
US20100187788A1 (en) * 2007-07-25 2010-07-29 Posco Tubular Torsion Beam for Rear Suspensions of Vehicles and Manufacturing Method Thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105216573A (zh) * 2014-06-06 2016-01-06 上海宝钢高新技术零部件有限公司 管状扭力梁及成形方法
CN105216573B (zh) * 2014-06-06 2017-11-28 上海宝钢高新技术零部件有限公司 管状扭力梁及成形方法

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Publication number Publication date
WO2012073186A1 (en) 2012-06-07
JP2014500825A (ja) 2014-01-16
MX2013005738A (es) 2013-10-25
EP2646267A1 (en) 2013-10-09
CA2819135A1 (en) 2012-06-07
RU2013128235A (ru) 2015-01-10
AU2011336161A1 (en) 2013-06-06
KR20130118905A (ko) 2013-10-30
US20130313801A1 (en) 2013-11-28
BR112013012269A2 (pt) 2018-08-28

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