CN103366265A - Station beat type distribution method based on enterprise internal logistics - Google Patents

Station beat type distribution method based on enterprise internal logistics Download PDF

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Publication number
CN103366265A
CN103366265A CN2013103215994A CN201310321599A CN103366265A CN 103366265 A CN103366265 A CN 103366265A CN 2013103215994 A CN2013103215994 A CN 2013103215994A CN 201310321599 A CN201310321599 A CN 201310321599A CN 103366265 A CN103366265 A CN 103366265A
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China
Prior art keywords
station
dispensing
information
medium
dispensing vehicle
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Pending
Application number
CN2013103215994A
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Chinese (zh)
Inventor
陶春松
李立
陈家产
郭凯
陈笛
陈功锐
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CRRC Nanjing Puzhen Co Ltd
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CSR Nanjing Puzhen Co Ltd
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Priority to CN2013103215994A priority Critical patent/CN103366265A/en
Publication of CN103366265A publication Critical patent/CN103366265A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a station beat type distribution method based on enterprise internal logistics. A distribution container of a distribution car is manufactured according to materials needed by a mounting station for producing a product; before the product is delivered, a computer compares an electronic tag on the distribution car with a material list needed by the mounting station stored in the computer; if the electronic tag and the material list are consistent, the product is allowed to be delivered; when the product is delivered to the mounting station, the product is confirmed to be accurately delivered through scanning a barcode of the mounting station; after the materials are unloaded, a method of scanning and determining is also used for recycling an empty packaging box and the empty distribution car. The method disclosed by the invention can carry out effective monitoring on the distribution process of the enterprise internal logistics and can carry out dynamic tracking, so that an information flow and a material flow can be operated synchronously and the requirements of station beat type production and plan management of enterprises can be met.

Description

Allocator based on the station beat-type processed of inbound logistics
Technical field
The present invention relates to a kind of allocator of the station beat-type processed based on inbound logistics, belong to the logistics distribution technical field.
Background technology
Enterprises is not set up logistic information systems, information flow lacks plans as a whole the reference mark, put in storage, store, make an inventory, sort, the link such as dispensing is obstructed often, causes observability, the controllability of internal flows process to have sizable difficulty, can not provide and deliver exactly.The barcode technology application level is low, still relies on artificial treatment in the time of most, and the basic data accuracy rate is low, work can't realize quantizing, delivery process is lacked effectively supervision, and fast integration and dynamic sharing are not satisfied the requirement of the beat-type production processed of enterprise's station and planning management on request.
Existing distribution information system is single data typing, can not realize the account card thing to the warehouse is effectively managed.Existing warehouse management system utilizes system that the account card thing in warehouse is managed, but can't realize the dynamic tracking of overall process.The storage link relies on ERP system to manage, and account and separate management in kind can't be accomplished the synchronous operation of information flow and material flow; Whether the just material that the dispensing link is paid close attention to delivers to the workshop according to the production schedule, can't pay close attention to the content in the dispensing bag, also can't follow the tracks of dynamically each node of providing and delivering.
Summary of the invention
The technical matters that the present invention solves is: the allocator that proposes a kind of station beat-type processed based on inbound logistics, can effectively supervise the delivery process of inbound logistics, make information flow and material flow synchronous operation, can satisfy the requirement of the beat-type production processed of enterprise's station and planning management.
In order to solve the problems of the technologies described above, the technical scheme that the present invention proposes is: a kind of allocator of the station beat-type processed based on inbound logistics, comprise computing machine, the reading device that is connected with computing machine, dispensing vehicle, the installation station corresponding with product in the workshop, described dispensing vehicle is provided with some dispensing containers be used to holding material, the dispensing container of described dispensing vehicle is formulated according to the required material of the installation station of producing product, described dispensing container is provided with first label corresponding with material, described material is assigned unique first medium that records material variety by kind, described dispensing vehicle is provided with second medium, the information that described second medium stores all materials required with station is installed are corresponding, and described installation station is provided with the 3rd medium that stores installation station information;
Described allocator may further comprise the steps:
The installation station of the first step, the product produced according to wish, corresponding dispensing vehicle enters the storehouse and gets the raw materials ready;
Second step, the material of product is put into dispensing container corresponding to dispensing vehicle, computing machine reads material variety information in the first medium by reading device, whether check this material is the material that the dispensing vehicle wish is loaded, and the material variety information that will correctly load is stored;
The 3rd step, computing machine read the information that second medium stores by reading device, and compare with the correct material variety information of loading of second step, load the complete outbound that then allows if the material of station is installed, otherwise remind the workman to process;
The information that the second medium that the 4th step, computing machine read according to the 3rd step stores is sought the installation station of corresponding with it product, and station information notification dispensing person should be installed;
The 5th step, dispensing person send to this installation station according to the installation station information that the 4th step was known with dispensing vehicle; Read the installation station information of the 3rd media storage of the installation station that dispensing vehicle sends to by reading device, if the installation station information that this installation station information and the 4th step are known does not conform to, then remind the workman to process;
The 6th step, dispensing person reclaim empty package case and empty dispensing vehicle after the unloading of the material on the dispensing vehicle is finished; Computing machine read the second medium canned data by reading device after empty dispensing vehicle returned the warehouse, deducted all materials of the second medium storage of this dispensing vehicle in the material of computer stored, and with empty package case and the playback of empty dispensing vehicle.
Further improvement in the technical proposal is: described dispensing container is provided with the first label of a different colours, the Multiple Type of difference corresponding product, also be provided with the second corresponding label with the first label on the described dispensing vehicle, corresponding the first label of same product type is consistent with the second label color.
Further improvement in the technical proposal is: the 3rd step, the 5th step and the 6th step be the default plan deadline all, when the actual finish time in each step occurred conflicting with the plan deadline, computing machine sent to the responsible person concerned by note with conflicting information and reminds.
Further improvement in the technical proposal is: after the station end is installed in each workshop, dispensing person takes back leftover materials by dispensing vehicle, put into material returned working area after leftover materials are read the material variety that its first medium stores by reading device, simultaneously the information exchange of returning material is crossed note and send to this station of engineering department and be in charge of technique person.
Further improvement in the technical proposal is: dispensing vehicle allows after the outbound by the camera system automatic camera that is arranged on the doorway, warehouse in the 3rd step, and with picture uploading to computing machine in order to verifying.
Further improvement in the technical proposal is: each is installed station and is equipped with unique address code that is used for expression erector bit address information, all required materials of this installation station all are stored in the computing machine, be this address code that station is installed with this second medium canned data of installing on dispensing vehicle corresponding to station, just can in computing machine, inquire all materials of the required dispensing of this dispensing vehicle by this address code.
As preferred version, described first medium is a kind of in bar code or the two-dimension code, and described second medium is a kind of in electronic tag, bar code or the two-dimension code, and described the 3rd medium is a kind of in bar code or the two-dimension code.
The beneficial effect that the present invention brings is:
1) allocator of the station beat-type processed based on inbound logistics of the present invention adopts the dispensing container of the required material of station and dispensing vehicle mode one to one, make information flow and material flow synchronous operation, realized centered by field demand, the value of inbound logistics flows and to swim on the lower operation requirement and spur, rather than the promotion of dependence upstream process, when requirement command is not sent in the production scene, upstream process does not provide service, and after the production scene requirement command sent, then Quick was for service.
2) the present invention can guarantee that material all finishes according to plan at the links of inbound logistics on time, comprise Incoming Quality Control, warehouse-in, transfer, get the raw materials ready, the links such as dispensing, can effectively supervise the delivery process of inbound logistics, entirely then do not provide and deliver etc. such as the required material of station is installed, therefore can satisfy the requirement of the beat-type production processed of materials circulation station and planning management.
3) the present invention can be to reminding unusually in logistics distribution process, thereby the responsible person concerned can be to unusual rapid dealing with, and installation station leftover materials information also can send to this station technique person automatically, therefore can in time analyze the reason of leftover materials, avoid the situation of leftover materials again to occur, cause the material waste.
4) the present invention is by reasonably disposing basic resources, with the need fixed output quota, adequately and reasonably use advantage, information flow by electronization, carry out rapid reaction, change production on time, thereby eliminate such as facilities and equipment waste, the wastes such as personnel are more than needed, operating delay and resource, guarantee the low cost of material services.
Embodiment
Embodiment one
The allocator based on the station beat-type processed of inbound logistics of present embodiment, comprise computing machine, the reading device that is connected with computing machine, dispensing vehicle, the installation station corresponding with product in the workshop, described dispensing vehicle is provided with some dispensing containers be used to holding material, the dispensing container of described dispensing vehicle is formulated according to the required material of the installation station of producing product, described dispensing container is provided with first label corresponding with material, described material is assigned unique first medium that records material variety by kind, described dispensing vehicle is provided with second medium, the information that described second medium stores all materials required with station is installed are corresponding, and described installation station is provided with the 3rd medium that stores installation station information;
Described allocator may further comprise the steps:
The installation station of the first step, the product produced according to wish, corresponding dispensing vehicle enters the storehouse and gets the raw materials ready;
The product that wish is produced in the present embodiment is No. three line 0601 cars of Line of Nanjing Subway, has two nineteens station is installed, and the installation station that present embodiment is corresponding is A1205.
Second step, the material of product is put into dispensing container corresponding to dispensing vehicle, computing machine reads material variety information in the first medium by reading device, whether check this material is the material that the dispensing vehicle wish is loaded, and the material variety information that will correctly load is stored;
First medium is bar code in the present embodiment, and the material that the dispensing vehicle wish is loaded i.e. the required material of installation station of correspondence.
The 3rd step, computing machine read the information that second medium stores by reading device, and compare with the correct material variety information of loading of second step, load the complete outbound that then allows if the material of station is installed, otherwise remind the workman to process;
Second medium is electronic tag in the present embodiment, and the electronic tag canned data is for all required material informations of station are installed, and when outbound, all material informations in the scanning dispensing vehicle are compared with the electronic tag canned data, if unanimously then allow outbound.
If the material information in the dispensing vehicle and electronic tag canned data are inconsistent, then at this moment dispensing person will spur the buying Short Item according to Short Item information within the next few days, for Short Item, requires purchasing department or arrives material, the order of turning is arranged, or the application change production schedule.Thereby guarantee that each installation station material of outbound meets kind and the quantity of engineering department's Bill of Material (BOM) regulation.
The information that the second medium that the 4th step, computing machine read according to the 3rd step stores is sought the installation station of corresponding with it product, and station information notification dispensing person should be installed;
Each is installed station and is equipped with address code in the present embodiment, just can know the specifying information of this installation station by address code.
The 5th step, dispensing person send to this installation station according to the installation station information that the 4th step was known with dispensing vehicle; Read the installation station information of the 3rd media storage of the installation station that dispensing vehicle sends to by reading device, if the installation station information that this installation station information and the 4th step are known does not conform to, then remind the workman to process;
The 3rd medium is bar code in the present embodiment, and dispensing person compares with the address code of the installation station of storing in the computing machine by the bar code of scanning installation station, if correct installation station is sent in consistent then expression.
The 6th step, dispensing person reclaim empty package case and empty dispensing vehicle after the unloading of the material on the dispensing vehicle is finished; Computing machine read the second medium canned data by reading device after empty dispensing vehicle returned the warehouse, deducted all materials of the second medium storage of this dispensing vehicle in the material of computer stored, and with empty package case and the playback of empty dispensing vehicle.
After dispensing person dispensing was finished, be recycled and packaged case and empty dispensing vehicle deducted the supplies on hand of Computer Storage the material of firm dispensing simultaneously, and the material in warehouse and the material of Computer Storage are consistent.
Present embodiment can also be done following improvement:
1) described dispensing container is provided with the first label of a different colours, the Multiple Type of difference corresponding product, also be provided with the second corresponding label with the first label on the described dispensing vehicle, corresponding the first label of same product type is consistent with the second label color.
In order to make the present invention adapt to the product of different model, present embodiment the first label can adopt color management, specifically, the dispensing container is provided with the Multiple Type of the first label difference corresponding product of a plurality of different colours, and corresponding the first label of same product type is consistent with the second label color model.When dolly turned round the product of certain model, the second label of replaceable different colours made the first label color corresponding to itself and this type product consistent.Adopt color management, can prevent effectively that the staff from makeing mistakes in blending process.
2) the 3rd of present embodiment the step, the 5th step and the 6th step all preset the plan deadline, and when the actual finish time in each step occurred conflicting with the plan deadline, computing machine sent to the responsible person concerned by note with conflicting information and reminds.The responsible person concerned can be to unusual rapid dealing with like this.
3) in the present embodiment, after the station end is installed in each workshop, dispensing person takes back leftover materials by dispensing vehicle, put into material returned working area after leftover materials are read the material variety that its first medium stores by reading device, simultaneously the information exchange of returning material is crossed note and send to this station of engineering department and be in charge of technique person.
At this moment analyze reason by technique person, that quota is wrong or be that does not carry out according to technical papers in the workshop, will formulate immediately corrective measure after ascertaining the reason, or revise quota and avoid again causing the material waste, or the rationality that checks technical papers is guaranteed the correct of workshop manual.
4) each is installed station and is equipped with unique address code that is used for expression erector bit address information, all required materials of this installation station all are stored in the computing machine, be this address code that station is installed with this second medium canned data of installing on dispensing vehicle corresponding to station, just can in computing machine, inquire all materials of the required dispensing of this dispensing vehicle by this address code.
Present embodiment adopts the dispensing container of the required material of station and dispensing vehicle mode one to one, make information flow and material flow synchronous operation, can effectively supervise the delivery process of inbound logistics, therefore can satisfy the requirement of the beat-type production processed of materials circulation station and planning management.
The present invention is not limited to the described concrete technical scheme of above-described embodiment, can adopt the mode of note to remind during such as unusual the generation, etc.All employings are equal to the technical scheme of replacing formation and are the protection domain that the present invention requires.

Claims (7)

1. allocator based on the station beat-type processed of inbound logistics, it is characterized in that: comprise computing machine, the reading device that is connected with computing machine, dispensing vehicle, the installation station corresponding with product in the workshop, described dispensing vehicle is provided with some dispensing containers be used to holding material, the dispensing container of described dispensing vehicle is formulated according to the required material of the installation station of producing product, described dispensing container is provided with first label corresponding with material, described material is assigned unique first medium that records material variety by kind, described dispensing vehicle is provided with second medium, the information that described second medium stores all materials required with station is installed are corresponding, and described installation station is provided with the 3rd medium that stores installation station information;
Described allocator may further comprise the steps:
The installation station of the first step, the product produced according to wish, corresponding dispensing vehicle enters the storehouse and gets the raw materials ready;
Second step, the material of product is put into dispensing container corresponding to dispensing vehicle, computing machine reads material variety information in the first medium by reading device, whether check this material is the material that the dispensing vehicle wish is loaded, and the material variety information that will correctly load is stored;
The 3rd step, computing machine read the information that second medium stores by reading device, and compare with the correct material variety information of loading of second step, load the complete outbound that then allows if the material of station is installed, otherwise remind the workman to process;
The information that the second medium that the 4th step, computing machine read according to the 3rd step stores is sought the installation station of corresponding with it product, and station information notification dispensing person should be installed;
The 5th step, dispensing person send to this installation station according to the installation station information that the 4th step was known with dispensing vehicle; Read the installation station information of the 3rd media storage of the installation station that dispensing vehicle sends to by reading device, if the installation station information that this installation station information and the 4th step are known does not conform to, then remind the workman to process;
The 6th step, dispensing person reclaim empty package case and empty dispensing vehicle after the unloading of the material on the dispensing vehicle is finished; Computing machine read the second medium canned data by reading device after empty dispensing vehicle returned the warehouse, deducted all materials of the second medium storage of this dispensing vehicle in the material of computer stored, and with empty package case and the playback of empty dispensing vehicle.
2. the allocator of the station beat-type processed based on inbound logistics according to claim 1, it is characterized in that: described dispensing container is provided with the first label of a different colours, the Multiple Type of difference corresponding product, also be provided with the second corresponding label with the first label on the described dispensing vehicle, corresponding the first label of same product type is consistent with the second label color.
3. the allocator of the station beat-type processed based on inbound logistics according to claim 1, it is characterized in that: the 3rd step, the 5th step and the 6th step be the default plan deadline all, when the actual finish time in each step occurred conflicting with the plan deadline, computing machine sent to the responsible person concerned by note with conflicting information and reminds.
4. the allocator of the station beat-type processed based on inbound logistics according to claim 1, it is characterized in that: after each workshop station finishes, dispensing person takes back leftover materials by dispensing vehicle, put into material returned working area after leftover materials are read the material variety that its first medium stores by reading device, simultaneously the information exchange of returning material is crossed note and send to this station technique person of engineering department.
5. the allocator of the station beat-type processed based on inbound logistics according to claim 1, it is characterized in that: dispensing vehicle allows after the outbound by the camera system automatic camera that is arranged on the doorway, warehouse in the 3rd step, and with picture uploading to computing machine in order to verifying.
6. the allocator of arbitrary described station beat-type processed based on inbound logistics according to claim 1-5, it is characterized in that: described first medium is a kind of in bar code or the two-dimension code, described second medium is a kind of in electronic tag or bar code or the two-dimension code, and described the 3rd medium is a kind of in bar code or the two-dimension code.
7. the allocator of arbitrary described station beat-type processed based on inbound logistics according to claim 1-5, it is characterized in that: each is installed station and is equipped with unique address code that is used for expression erector bit address information, all required materials of this installation station all are stored in the computing machine, be this address code that station is installed with this second medium canned data of installing on dispensing vehicle corresponding to station, just can in computing machine, inquire all materials of the required dispensing of this dispensing vehicle by this address code.
CN2013103215994A 2013-07-29 2013-07-29 Station beat type distribution method based on enterprise internal logistics Pending CN103366265A (en)

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Cited By (10)

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CN106384217A (en) * 2016-09-23 2017-02-08 江西洪都航空工业集团有限责任公司 Logistics distribution box type and quantity measuring method
CN106779453A (en) * 2016-12-29 2017-05-31 武汉中车长客轨道车辆有限公司 For the integrated managing and control system of rail vehicle production
CN108022064A (en) * 2016-11-03 2018-05-11 北京西南物流中心有限公司 A kind of logistics outbound review packing method and system
CN108122085A (en) * 2017-11-22 2018-06-05 余仪琳 Logistic car based on the enhancing of Big Dipper ground and Internet of Things fusion manages system
CN108876083A (en) * 2017-11-06 2018-11-23 武汉燎原模塑有限公司 A kind of storage scheduling system and the production line using the system
CN108898333A (en) * 2018-05-28 2018-11-27 大唐广电科技(武汉)有限公司 A kind of logistics control system and method for view-based access control model identification
CN109377143A (en) * 2018-12-13 2019-02-22 中国烟草总公司重庆市公司物流分公司万州配送中心 Operation trace acquisition system, acquisition method, management system and management method
CN110766353A (en) * 2019-09-05 2020-02-07 长沙格力暖通制冷设备有限公司 Lean logistics flexible distribution method, computer readable storage medium and logistics equipment
CN110880063A (en) * 2019-10-31 2020-03-13 南京中车浦镇工业物流有限公司 Material distribution method based on station beat
CN114873127A (en) * 2022-05-18 2022-08-09 广汽埃安新能源汽车有限公司 Sorting and transporting method and device for automobile parts

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106384217A (en) * 2016-09-23 2017-02-08 江西洪都航空工业集团有限责任公司 Logistics distribution box type and quantity measuring method
CN108022064A (en) * 2016-11-03 2018-05-11 北京西南物流中心有限公司 A kind of logistics outbound review packing method and system
CN106779453A (en) * 2016-12-29 2017-05-31 武汉中车长客轨道车辆有限公司 For the integrated managing and control system of rail vehicle production
CN108876083B (en) * 2017-11-06 2024-03-22 武汉燎原模塑有限公司 Warehouse dispatching system and production line applying same
CN108876083A (en) * 2017-11-06 2018-11-23 武汉燎原模塑有限公司 A kind of storage scheduling system and the production line using the system
CN108122085A (en) * 2017-11-22 2018-06-05 余仪琳 Logistic car based on the enhancing of Big Dipper ground and Internet of Things fusion manages system
CN108898333A (en) * 2018-05-28 2018-11-27 大唐广电科技(武汉)有限公司 A kind of logistics control system and method for view-based access control model identification
CN109377143A (en) * 2018-12-13 2019-02-22 中国烟草总公司重庆市公司物流分公司万州配送中心 Operation trace acquisition system, acquisition method, management system and management method
CN109377143B (en) * 2018-12-13 2021-11-02 中国烟草总公司重庆市公司万州分公司 Operation trace acquisition system, acquisition method, management system and management method
CN110766353A (en) * 2019-09-05 2020-02-07 长沙格力暖通制冷设备有限公司 Lean logistics flexible distribution method, computer readable storage medium and logistics equipment
CN110880063A (en) * 2019-10-31 2020-03-13 南京中车浦镇工业物流有限公司 Material distribution method based on station beat
CN114873127A (en) * 2022-05-18 2022-08-09 广汽埃安新能源汽车有限公司 Sorting and transporting method and device for automobile parts
CN114873127B (en) * 2022-05-18 2024-07-23 广汽埃安新能源汽车有限公司 Picking and transporting method and device for automobile parts

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Application publication date: 20131023