CN114873127A - Sorting and transporting method and device for automobile parts - Google Patents

Sorting and transporting method and device for automobile parts Download PDF

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Publication number
CN114873127A
CN114873127A CN202210542379.3A CN202210542379A CN114873127A CN 114873127 A CN114873127 A CN 114873127A CN 202210542379 A CN202210542379 A CN 202210542379A CN 114873127 A CN114873127 A CN 114873127A
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Prior art keywords
information
parts
automobile
picking
specified
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CN202210542379.3A
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CN114873127B (en
Inventor
谭符海
郑纯麒
何宁
徐宝石
陈凯兴
李兆享
李日明
倪飞
廖海霏
袁志超
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GAC Aion New Energy Automobile Co Ltd
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GAC Aion New Energy Automobile Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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  • Mechanical Engineering (AREA)

Abstract

The application provides a method and a device for sorting and transporting automobile parts, wherein the method comprises the following steps: acquiring a part picking list comprising information of a plurality of automobile parts; the automobile parts information corresponds to a plurality of parts to be sorted, the parts to be sorted correspond to a plurality of sorting priorities, and the part to be sorted with the highest sorting priority is a designated part; identifying whether the picked part picked by the user is a designated part; and when the sorted part is the specified part, outputting spare part success information and adjusting the background color corresponding to the automobile part information of the specified part. The method can meet the picking operation of a single part of a single trolley and a plurality of parts of the single trolley, carries out the picking operation according to the sequence of production, installation and use, and is suitable for more operation types. In addition, the method does not limit the layout of the goods shelf, so that the layout of the goods shelf is more flexible, the method is suitable for the production scene of customization and small batch, and further the parts storage position is convenient to be added, deleted and moved quickly and at lower cost according to the actual production.

Description

Sorting and transporting method and device for automobile parts
Technical Field
The application relates to the field of automobile manufacturing, in particular to a method and a device for sorting and transporting automobile parts.
Background
At present, a part sorting scheme adopted by a leading enterprise in the lean production of automobiles is a Picking-type Picking System. In the pick-up picking system, indicator lamps (or electronic tags) are mounted on shelf storage positions, one storage position is used for placing one part, namely one indicator lamp (or electronic tag) represents one part, and one picking order is taken as a unit for processing at one time. In the operation process, the system can light up an indicator lamp (or an electronic tag) represented by a part with a picking requirement in the picking order, and the picking personnel takes the part out of the goods shelf according to the lamp number and the display number and puts the part into the picking box. When all the indicator lights (or the electronic tags) are turned off, the picking of the current picking order is finished, and the picking of the next picking order is started, so that the cycle is repeated.
However, in practice, the picking system is only suitable for the picking operation of a single part set (also called SPS), that is, a plurality of parts picked in a single operation are all installed on the same trolley, and the picking operation (also called mixed flow sorting) of the single parts of the single trolley according to the sequence used in production, installation and use is not effective, so that the type of the suitable operation of the picking system has a considerable limitation. Meanwhile, the picking type goods picking system is not suitable for the situation of small-batch and customized production due to a large amount of wiring work; the use of a large number of components and the installation work thereof again lead to relatively high costs. In addition, the physical picking type picking system can also cause information isolation, so that a plurality of people can difficultly execute tasks, and the part picking efficiency is reduced; the system also cannot communicate information with the distribution process, thereby affecting logistics efficiency.
Disclosure of Invention
An object of the embodiments of the present application is to provide a method and a device for picking and transporting automobile parts, which can increase applicable operation types and improve flexibility in shelf layout, so that the method and the device are suitable for customized and small-batch production scenarios. Meanwhile, the information interconnection mode is also beneficial to realizing information interaction between multi-person cooperative operation and the whole process, and the mode can also reduce the use of physical elements, thereby reducing the cost.
The first aspect of the embodiment of the application provides a picking and transporting method for automobile parts, which comprises the following steps:
acquiring a part picking list comprising information of a plurality of automobile parts; the automobile part information corresponds to a plurality of parts to be picked, the parts to be picked correspond to a plurality of picking priorities, and the part to be picked with the highest picking priority is a designated part;
identifying whether the picked part picked by the user is the specified part;
when the sorted part is not the designated part, outputting error prompt information and displaying automobile part information of the designated part;
and when the sorted part is the specified part, outputting spare part success information and adjusting the background color corresponding to the automobile part information of the specified part.
By implementing the embodiment, the method can meet the requirement that the single part of a single trolley is sorted according to the sequence of production, installation and use. Meanwhile, the picking operation of a plurality of parts of a single trolley can be met, so that the applicable operation types are more. In addition, the method does not limit the layout of the goods shelf, so that the layout of the goods shelf is more flexible, and the method is particularly suitable for the production scenes of customization and small batch, and is convenient for adding, deleting and moving the parts storage positions quickly and at low cost according to the actual production.
Further, the step of obtaining a parts pick list including a plurality of auto parts information includes:
identifying a trolley label on a trolley to obtain trolley information;
matching a part picking list corresponding to the trolley information; the parts pick list includes a plurality of auto parts information.
Further, the step of identifying whether the picked part picked by the user is the specified part comprises:
identifying part labels of the sorted parts picked by the user to obtain the information of the sorted parts;
judging whether the information of the sorted parts is matched with the information of the automobile parts of the specified parts;
when the sorted part information is not matched with the automobile part information of the specified part, executing the step of outputting error prompt information and displaying the automobile part information of the specified part;
and when the sorted part information is matched with the automobile part information of the specified part, executing the step of outputting spare part success information and adjusting the background color corresponding to the automobile part information of the specified part.
By implementing the implementation mode, multi-person cooperative operation can be realized, and an island project is manufactured without manually separating a single-person operation area. Specifically, the method may scan the container label after the PDA receives the picking task, bind the picking task with the container, and then perform the picking task. After the picking task is finished, the operator needs to scan the two-dimensional codes of the placing area, the PDA can prompt the lattice serial number where the current container should be placed, and the finished picking task can be delivered to the next procedure according to the correct sequence, so that the multi-user cooperative operation is realized.
Further, the method further comprises:
when the specified part is placed into a part cell of a specified container, judging whether the part picking list is finished;
when the part picking list is finished, identifying a placing area label on the trolley to obtain placing area object information;
when the placing information of the placing area is the information of the containers which are not placed, outputting placing prompt information; the placement prompt information is used for prompting a user to place the specified container in the placement area of the trolley.
Further, the method further comprises:
identifying the line side library position label to obtain line side library position information;
judging whether the trolley is matched with the line side warehouse location information or not;
when the trolley is matched with the line side warehouse location information, outputting distribution prompt information; and the distribution prompt information is used for prompting a user to place the trolley into the sideline storehouse position.
By implementing the embodiment, the method can realize information communication with the distribution process, and the overall logistics efficiency is improved. Specifically, after the parts are picked, the delivery personnel deliver the parts to the side of the production line for the assembly line operator to install, and in order to ensure that the assembly line operator takes the parts in the correct order, the sequence number is usually written or pasted on the container (the sequence number needs to be updated every time the parts are delivered). In the method, the one-to-one binding relationship of the picking operation sequence number → the container number → the line side stock position number is realized by scanning the two-dimensional code, so that the parts are taken and installed from the picking operation to the distribution operation, and the assembly line operator can take the parts according to the correct sequence.
A second aspect of the embodiments of the present application provides a device for picking and transporting automobile parts, the device for picking and transporting automobile parts includes:
the system comprises an acquisition unit, a selection unit and a selection unit, wherein the acquisition unit is used for acquiring a part selection list comprising a plurality of pieces of automobile part information; the automobile part information corresponds to a plurality of parts to be picked, the parts to be picked correspond to a plurality of picking priorities, and the part to be picked with the highest picking priority is a designated part;
an identifying unit for identifying whether the picked part picked by the user is the specified part;
the output unit is used for outputting error prompt information and displaying automobile part information of the specified part when the sorted part is not the specified part;
the output unit is further used for outputting spare part success information and adjusting the background color corresponding to the automobile part information of the specified part when the sorted part is the specified part.
By implementing the embodiment, the picking operation can be carried out according to the production, installation and use orders of single parts of the single trolley. Meanwhile, the picking operation of a plurality of parts of a single trolley can be met, so that the applicable operation types are more. In addition, the method does not limit the layout of the goods shelf, so that the layout of the goods shelf is more flexible, and the method is particularly suitable for the production scenes of customization and small batch, and is convenient for adding, deleting and moving the parts storage positions quickly and at low cost according to the actual production.
Further, the acquisition unit includes:
the first identification subunit is used for identifying trolley labels on the trolleys to obtain trolley information;
the matching subunit is used for matching the part picking list corresponding to the trolley information; the parts pick list includes a plurality of auto parts information.
Further, the identification unit includes:
the second identification subunit is used for identifying the part label of the sorted part picked by the user to obtain the information of the sorted part;
a judging subunit, configured to judge whether the sorted part information matches the automobile part information of the specified part;
the output unit is specifically used for outputting error prompt information and displaying the automobile part information of the specified part when the sorted part information is not matched with the automobile part information of the specified part;
the output unit is specifically further configured to output spare part success information and adjust a background color corresponding to the automobile part information of the specified part when the sorted part information matches the automobile part information of the specified part. A third aspect of the embodiments of the present application provides an electronic device, including a memory and a processor, where the memory is used to store a computer program, and the processor runs the computer program to make the electronic device execute the picking transportation method for automobile parts according to any one of the first aspect of the embodiments of the present application.
A fourth aspect of the embodiments of the present application provides a computer-readable storage medium, which stores computer program instructions, and when the computer program instructions are read and executed by a processor, the method for sorting and transporting automobile parts according to any one of the first aspect of the embodiments of the present application is performed.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments of the present application will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and that those skilled in the art can also obtain other related drawings based on the drawings without inventive efforts.
Fig. 1 is a schematic flow chart of a picking and transporting method for automobile parts according to an embodiment of the present application;
FIG. 2 is a schematic structural diagram of a sorting and transporting device for automobile parts according to an embodiment of the present application;
FIG. 3 is a diagram illustrating an example of a process flow according to an embodiment of the present disclosure;
fig. 4 is a diagram illustrating an example of a distribution process according to an embodiment of the present application;
FIG. 5 is a schematic diagram of an indication sheet requiring spare parts according to an embodiment of the present disclosure;
FIG. 6 is a schematic diagram illustrating details of an instruction sheet provided in an embodiment of the present application;
fig. 7 is a schematic view illustrating a spare part scanning according to an embodiment of the present disclosure;
FIG. 8 is a schematic diagram of a spare part complete submission provided by an embodiment of the present application;
fig. 9 is a schematic diagram illustrating a success of synchronous line-edge scanning according to an embodiment of the present disclosure.
Detailed Description
The technical solutions in the embodiments of the present application will be described below with reference to the drawings in the embodiments of the present application.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures. Meanwhile, in the description of the present application, the terms "first", "second", and the like are used only for distinguishing the description, and are not to be construed as indicating or implying relative importance.
Example 1
Referring to fig. 1, fig. 1 is a schematic flow chart illustrating a picking and transporting method for automobile parts according to the present embodiment. The picking and transporting method of the automobile parts comprises the following steps:
s101, identifying a trolley label on the trolley to obtain trolley information.
In this embodiment, the delivery person may pull away a plurality of trolleys, each trolley having a container therein, each container having a plurality of component compartments, each compartment having a component to be delivered placed therein.
In this embodiment, the purpose of this step is to identify the parts that the trolley should transport, which are written in the parts pick list.
S102, matching a part picking list corresponding to the trolley information; the part picking list comprises a plurality of automobile part information; the automobile parts information corresponds to a plurality of parts to be picked, the parts to be picked correspond to a plurality of picking priorities, and the part to be picked with the highest picking priority is a designated part.
Referring to FIG. 3, the top left device shown in FIG. 3 is a PDA, and the list on the right side of the PDA is a parts pick list.
S103, identifying the part label of the part picked by the user to obtain the information of the part picked.
Referring to fig. 5, fig. 5 is a schematic diagram illustrating an indication sheet of a required spare part. Before the PDA identifies the part label for the picked part that the user has picked, the picker needs to double-click the row of objects in fig. 5 into the spare part scan page, then scan the part label for the picked part that the user has picked in the spare part scan page, and use this trigger to complete the identification by the PDA. After successful identification, the picker can shut down the selected orders to complete the order preparation process.
Referring to fig. 6, fig. 6 is a schematic diagram showing details of an indication sheet, and the first row in fig. 6 is shaded orange. When the user sees the instruction sheet, the scan validation and the spare parts should be performed in order. The process must first scan the container labels according to the container verification order, then perform sequential spare parts according to the total assembly investment numbers of the corresponding part groups, and the scanning process does not allow scanning across the total assembly investment numbers. In addition, fig. 6 indicates that the method has the function of exception reporting, and if a service exception occurs, a picker can remember the exception reporting so as to jump to an exception reporting interface for exception reporting.
In this embodiment, the user selects the parts according to the part selection list displayed in the PDA, and at this time, the PDA scans the two-dimensional code (part label) of the selected parts again to obtain the information of the selected parts.
S104, judging whether the sorted part information is matched with the automobile part information of the specified part, if so, executing the steps S106-S107; if not, go to step S105.
In this embodiment, when the picked parts information is the parts information of the specified parts that need to be picked, the PDA determines that the parts are correctly picked; otherwise, the parts are considered to be sorted incorrectly.
S105, outputting error prompt information, displaying automobile part information of the specified part, and executing the step S103.
In this embodiment, the error prompt information is an error prompt tone.
And S106, outputting spare part success information, and adjusting the background color corresponding to the automobile part information of the specified part.
Referring to FIG. 3, upon a successful spare part, the picker places the designated part in one of the part compartments in the receptacle to the right of the parts pick list. Wherein, the position of part check also need scan the two-dimensional code and confirm to guarantee that appointed part places in appointed part check, avoid misplacing.
Referring to fig. 7, fig. 7 is a schematic diagram illustrating a spare part scanning completion, wherein the shaded portion is green. Wherein, green is the background color, and represents the completion of spare parts. In addition, when all parts are scanned and spare parts are completed, the spare parts below can be clicked to be completed, and the subsequent processes are executed.
Referring to fig. 8, fig. 8 is a schematic diagram showing a completed spare part submission in which the shaded portion is orange-yellow. After clicking "spare part complete" in fig. 7, the method may automatically display the next spare part indicator sheet shown in fig. 8.
For example, after the basic data (data such as the bicycle BOM, the part number, the part brevity code, etc.) is prepared, the method adopts the industrial PDA as an execution subject. Specifically, the electronic parts picking menu corresponding to the warehouse operation area is sent to the PDA, and an operator can check the parts to be picked and the parts picking sequence required by the operation by starting the electronic parts picking menu. At this time, the PDA may pick parts in order and scan the corresponding part two-dimensional codes to complete the picking of individual parts. If the scanned two-dimensional code of the part is not needed for the picking, the PDA will send out an error prompt tone (i.e. the error prompt information in the step S105) and display the correct part brevity code; when each part in the electronic parts sorting menu is filled with green (green is the background color obtained after adjustment in step S106, and the color can be set as other colors), the sorting operation is completed.
In this embodiment, the PDA can be used as a terminal, and the manually specified part storage space code can be used to update the storage space code data of the parts in the system and attach the storage space tag, so that the correct part position can be indicated by the picking operator using only the PDA.
By implementing the implementation mode, the picking operation efficiency of the method is higher, multi-person cooperative operation can be realized, and the island project is manufactured without manually separating a single-person operation area. Specifically, the method can set a unique two-dimensional code for the container for picking the parts, so that after receiving the picking task, the PDA firstly scans the label of the container, binds the picking task with the container, and then carries out the picking task. After the picking task is finished, the operator needs to scan the two-dimensional codes of the placing area, the PDA can prompt the lattice serial number where the current container should be placed, and the finished picking task can be delivered to the next procedure according to the correct sequence, so that the multi-user cooperative operation is realized.
S107, when the specified part is placed into the part grid of the specified container, judging whether the part sorting list is finished, if so, executing the steps S108-S111; if not, step S103 is executed.
In this embodiment, the designated part needs to be placed in the designated part grid of the designated container, and the two-dimensional code scanning determination can be performed in this step to prevent misplacement.
And S108, identifying the placing area label on the trolley to obtain placing area object information.
Referring to fig. 3, the rightmost side of the middle row in fig. 3 is a schematic view of a container, the two-dimensional code scanned by the user is a label of a placement area on the trolley, and the scanning result shows that "please place position c", which is used to refer to the third trolley in the third row.
S109, outputting placement prompt information when the placement information of the placement area is information of containers which are not placed; the placement prompt information is used for prompting a user to place the specified container in the placement area of the trolley.
And S110, identifying the line side library position label to obtain line side library position information.
S111, judging whether the trolley is matched with the line side library position information, if so, executing a step S112; if not, go to step S110.
Referring to fig. 9, fig. 9 shows a schematic diagram of a successful synchronous line-edge scan.
S112, outputting distribution prompt information; and the distribution prompt information is used for prompting the user to place the trolley into the side line warehouse location.
Referring to fig. 4, fig. 4 is a diagram illustrating an example of a distribution process. After the PDA scans the trolley label and the line side library position label, the matching relation between the trolley label and the line side library position label is determined, and the trolley is placed in the line side library position. As shown in FIG. 4, the first trolley is placed in the first line side storage position.
In this embodiment, the following description will explain the overall flow of the method. Wherein,
step one, PAOFF is passed through a point to calculate a production standby part list;
secondly, carrying out stock preparation operation by a PC (personal computer) warehouse (a warehouse for placing a goods shelf) operator according to a spare part list on the PDA;
thirdly, calculating a departure chain billboard through a point of the reference billboard;
fourthly, the starting chain operator carries out distribution operation according to the requirement of the progress of the billboard, and PDA scanning is carried out before distribution to confirm distribution;
and fifthly, the line side operator performs PDA scanning to confirm the goods (scanning the line side station two-dimensional code and the packaging label, checking the sequence and completing the distribution state).
In the present embodiment, the following description explains proper nouns. Wherein,
parts are grouped: basic data for collecting a plurality of working parts in the same process into a whole for distribution in a set (part group code, part group name);
the number of ticket sets: basic data for configuring the number of the sets of the effective vehicle types to form a list;
the maximum number of ticket station sets: basic data, which is used for configuring the maximum number of vehicles allowed to form a list, and when the number of the vehicles exceeds the maximum ticket-forming set number, the system enforces the list formation;
using the vehicle model: basic data used for judging the effective vehicle type range of the part group, and representing the satisfaction of all vehicle types when the part group is empty;
the number of the delivered packages is: basic data for grouping how many passing vehicles are loaded as a picking sorting unit;
starting distribution indication: basic data used for calculating the distribution state in the distribution billboard calculation, and the number of the interval stations between the assembly stations and the distribution departures;
number of vehicles from production billboard: the working depth difference between the assembly station and the reference signboard (signal point);
the current serial number is: the total assembly serial number corresponding to the current assembly station is obtained by adding the current serial number of the reference signboard (signal point) and the vehicle data of the distance production signboard point;
ninthly, delivering the number of the stations on time: margin on line > number of punctual deliveries: white;
the number of punctual delivery stations > line margin > the number of alarm delivery stations: green;
number of alarm distribution stations: the number of alarm delivery stations > the margin of line edge > the number of delayed delivery stations: yellow;
number of delayed delivery stations: the number of alarm distribution stations > is equal to the margin of line edge: red;
the allowance of the line edge is as follows: subtracting the current station running water from the current delivered arrival line running water number to obtain a margin;
and eighthly, delivery engineering: defining a corresponding position of the departure chain and the name of the billboard;
ninthly, delivery state: undelivered (green), delivered (white), delayed (red), alarm (yellow);
spare part status: spare parts are not available, all spare parts are available (the service requires that all spare parts can be submitted only after being completed, if the spare parts exist in the process of abnormal submission, the abnormal submission is carried out, the on-site team leader confirms the input, and the follow-up manual correspondence is carried out);
Figure BDA0003650727500000111
closing the empty order: the whole spare part list has no requirement, can be directly closed (the state of all spare parts), and a distinguishing display is added to the service proposal to show whether the spare part list is empty or not.
In this embodiment, the method performs the following explanation on the production device order calculation:
indicating a ticket number: the coding rule is that a workshop (A), year, month and day, a part group and a daily sequence number are coded;
water serial No.: taking a part group as a unit, recording the serial number when each PA-OFF passing point is obtained and entering a certain indication ticket, adding 1 to the serial number of the indication ticket when the serial number in the indication ticket reaches the number of distribution packages, and 231 indicating that the corresponding ending serial number of the last indication ticket is 230;
③ parts: the 1 part group can correspond to N parts, each part falls into the corresponding part group after being disassembled according to BOM requirements, and the quantity of the part requirements comes from the BOM;
fourthly, parts are empty: when some vehicle types do not use any part of the part group, but the serial number needs to be included in the statistics of the number of the distributed packages when the indication ticket is formed, and the serial number does not put parts corresponding to the placement position during actual distribution.
By implementing the embodiment, the method can realize information communication with the distribution process, thereby improving the overall logistics efficiency. Specifically, after the parts are picked, in order to ensure that a pipeline operator can take the parts in a correct order, the sequence number needs to be written or pasted on the container (the sequence number needs to be updated every time the parts are delivered), and in the method, the one-to-one binding relationship between the picking operation sequence number → the container number → the line side library position number can be realized only by scanning the two-dimensional code, so that the correct parts can be taken in the correct order in the picking operation, the delivering operation and the parts installing operation.
In this embodiment, the execution subject of the method may be a computing device such as a computer and a server, and is not limited in this embodiment.
In this embodiment, an execution subject of the method may also be an intelligent device such as a smart phone and a tablet computer, which is not limited in this embodiment.
It can be seen that, by implementing the method for picking and transporting automobile parts described in this embodiment, the operation of picking single parts of a single vehicle according to the order of production, installation and use can be satisfied. Meanwhile, the picking operation of a plurality of parts of a single trolley can be met, so that the applicable operation types are more. In addition, the method does not limit the layout of the goods shelf, so that the layout of the goods shelf is more flexible, and the method is particularly suitable for the production scenes of customization and small batch, and is convenient for adding, deleting and moving the parts storage positions quickly and at low cost according to the actual production. In cost, the method depends on a WMS system, and only one system module is added; there is no need to use a dedicated line like the DPS; in addition, in terms of hardware, only about 24 industrial-grade PDAs are required to be invested, the cost is about 60 thousands, and the cost is far less than that of electronic tags (the electronic tag used by the shooting lamp system is signed by 500 yuan, in an automobile host factory, 4-5 thousands of parts in a warehouse are very common, the cost of only the electronic tags exceeds 200 thousands, and a matching system of the electronic tags needs about 100 thousands.
Example 2
Referring to fig. 2, fig. 2 is a schematic structural view of a sorting and transporting device for automobile parts according to the present embodiment. As shown in fig. 2, the picking and transporting device for automobile parts comprises:
an obtaining unit 210, configured to obtain a part picking list including information of a plurality of automobile parts; the automobile part information corresponds to a plurality of parts to be picked, the parts to be picked correspond to a plurality of picking priorities, and the part to be picked with the highest picking priority is a designated part;
an identifying unit 220 for identifying whether the picked part picked by the user is a specified part;
an output unit 230 for outputting an error prompt message and displaying auto part information of the designated part when the sorted part is not the designated part;
the output unit 230 is further configured to output spare part success information and adjust a background color corresponding to the automobile part information of the specified part when the sorted part is the specified part.
As an optional implementation, the obtaining unit 210 includes:
a first identifying subunit 211, configured to identify a trolley label on a trolley, to obtain trolley information;
a matching subunit 212 for matching the parts pick list corresponding to the trolley information; the parts pick list includes a plurality of auto parts information.
As an alternative embodiment, the identifying unit 220 includes:
a second identifying subunit 221, configured to identify a part tag of the picked part picked by the user, so as to obtain picked part information;
a judging subunit 222, configured to judge whether the sorted part information matches the automobile part information of the specified part;
the output unit 230 is specifically configured to output error prompt information and display the automobile part information of the specified part when the sorted part information does not match the automobile part information of the specified part;
the output unit 230 is further configured to, when the sorted part information matches the automobile part information of the specified part, output spare part success information and adjust a background color corresponding to the automobile part information of the specified part.
As an alternative embodiment, the sorting and transporting device for automobile parts further comprises:
a judging unit 240 for judging whether the parts sorting list has been completed when the specified parts have been put into the parts compartment of the specified container;
the identifying unit 220 is further configured to identify a placement area label on the trolley when the part picking list is completed, so as to obtain placement area storage information;
the output unit 230 is further configured to output placement prompt information when the placement information in the placement area is information of a container that is not placed; the placement prompt information is used for prompting a user to place the specified container in the placement area of the trolley.
As an alternative embodiment, the sorting and transporting device for automobile parts further comprises:
the identifying unit 220 is further configured to identify the line side bin position tag to obtain line side bin position information;
the judging unit 240 is further configured to judge whether the trolley is matched with the line side library position information;
the output unit 230 is further configured to output a distribution prompt message when the trolley is matched with the line side storage location information; and the distribution prompt information is used for prompting the user to place the trolley into the side line warehouse location.
In the embodiment of the present application, for explanation of the picking and transporting device for automobile parts, reference may be made to the description in embodiment 1, and details are not repeated in this embodiment.
It can be seen that, the implementation of the sorting and transporting device for automobile parts described in this embodiment can save cost, and compared with a light shooting system, the cost of an electronic tag can be saved by about 200 ten thousand yuan, the system development cost can be saved by about 80 ten thousand yuan, and the maintenance cost can be saved by about 2 ten thousand per year; the device has the functions of integrating the operation area and optimally combining the goods picking engineering, so that the overall operation efficiency is improved from 80 percent to 90 percent, and 4 workers in the whole goods picking area are reduced; the maintenance convenience can be improved, and compared with a lamp shooting system, the lamp shooting system does not need to be connected with electricity or wired, an electronic tag is installed, and the labor cost and the material cost can be saved when the part library position and even the whole operation area layout are adjusted; and can be suitable for various picking operation modes. The device is suitable for the picking operation of a single set of parts (namely SPS), and is also suitable for the picking operation according to the sequence of production, installation and use (namely mixed flow sequencing); and information communication with a next process can be realized, and the overall logistics operation efficiency and quality are improved. The picking containers, the distribution starting sequence and the line side storage positions are in one-to-one binding correspondence in a two-dimensional code scanning mode, the picking operators can be guaranteed to pick parts in a correct sequence through PDA scanning, the distribution operators can be guaranteed to distribute the parts to the correct storage positions according to the correct sequence, and the line side operators can be guaranteed to take the parts according to the correct sequence, so that information communication from the whole process of picking to distribution and then to installation is achieved, the error rate is reduced, and the efficiency and the quality of logistics operation are improved.
The embodiment of the application provides an electronic device, which comprises a memory and a processor, wherein the memory is used for storing a computer program, and the processor runs the computer program to enable the electronic device to execute the sorting and transporting method of the automobile parts in the embodiment 1 of the application.
The embodiment of the application provides a computer-readable storage medium, which stores computer program instructions, and when the computer program instructions are read and executed by a processor, the picking and transporting method for automobile parts in the embodiment 1 of the application is executed.
In the embodiments provided in the present application, it should be understood that the disclosed apparatus and method can be implemented in other ways. The apparatus embodiments described above are merely illustrative, and for example, the flowchart and block diagrams in the figures illustrate the architecture, functionality, and operation of possible implementations of apparatus, methods and computer program products according to various embodiments of the present application. In this regard, each block in the flowchart or block diagrams may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based devices that perform the specified functions or acts, or combinations of special purpose hardware and computer instructions.
In addition, functional modules in the embodiments of the present application may be integrated together to form an independent part, or each module may exist separately, or two or more modules may be integrated to form an independent part.
The functions, if implemented in the form of software functional modules and sold or used as a stand-alone product, may be stored in a computer-readable storage medium. Based on such understanding, the technical solution of the present application or portions thereof that substantially contribute to the prior art may be embodied in the form of a software product stored in a storage medium and including instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the method according to the embodiments of the present application. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk or an optical disk, and other various media capable of storing program codes.
The above description is only an example of the present application and is not intended to limit the scope of the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
The above description is only for the specific embodiments of the present application, but the scope of the present application is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present application, and shall be covered by the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

Claims (10)

1. A method of sorting and transporting automotive parts, comprising:
acquiring a part picking list comprising information of a plurality of automobile parts; the automobile part information corresponds to a plurality of parts to be picked, the parts to be picked correspond to a plurality of picking priorities, and the part to be picked with the highest picking priority is a designated part;
identifying whether the picked part picked by the user is the specified part;
when the sorted part is not the specified part, outputting error prompt information and displaying automobile part information of the specified part;
and when the sorted part is the specified part, outputting spare part success information and adjusting the background color corresponding to the automobile part information of the specified part.
2. The method for picking and transporting automobile parts according to claim 1, wherein the step of obtaining a parts picking list including a plurality of pieces of automobile part information includes:
identifying a trolley label on a trolley to obtain trolley information;
matching a part picking list corresponding to the trolley information; the parts pick list includes a plurality of auto parts information.
3. The method for picking transportation of automobile parts as claimed in claim 1, wherein the step of identifying whether the picked parts picked by the user are the designated parts comprises:
identifying part labels of the sorted parts picked by the user to obtain the information of the sorted parts;
judging whether the information of the sorted parts is matched with the information of the automobile parts of the specified parts;
when the sorted part information is not matched with the automobile part information of the specified part, executing the step of outputting error prompt information and displaying the automobile part information of the specified part;
and when the sorted part information is matched with the automobile part information of the specified part, executing the step of outputting spare part success information and adjusting the background color corresponding to the automobile part information of the specified part.
4. The method for picking and transporting automobile parts according to claim 1, further comprising:
when the specified part is put into the part cell of the specified container, judging whether the part picking list is finished;
when the part picking list is finished, identifying a placing area label on the trolley to obtain placing area object information;
when the placing information of the placing area is the information of the containers which are not placed, outputting placing prompt information; the placement prompt information is used for prompting a user to place the specified container in the placement area of the trolley.
5. The method for picking and transporting automobile parts as claimed in claim 4, wherein the method further comprises:
identifying the line side library position label to obtain line side library position information;
judging whether the trolley is matched with the line side library position information or not;
when the trolley is matched with the line side warehouse location information, outputting distribution prompt information; and the distribution prompt information is used for prompting a user to place the trolley into the sideline storehouse position.
6. A device for picking and transporting automobile parts, which is characterized by comprising:
the system comprises an acquisition unit, a selection unit and a selection unit, wherein the acquisition unit is used for acquiring a part selection list comprising a plurality of pieces of automobile part information; the automobile part information corresponds to a plurality of parts to be picked, the parts to be picked correspond to a plurality of picking priorities, and the part to be picked with the highest picking priority is a designated part;
an identifying unit for identifying whether the picked part picked by the user is the specified part;
the output unit is used for outputting error prompt information and displaying automobile part information of the specified part when the sorted part is not the specified part;
the output unit is further used for outputting spare part success information and adjusting the background color corresponding to the automobile part information of the specified part when the sorted part is the specified part.
7. The auto part picking conveyor according to claim 6, wherein the obtaining unit comprises:
the first identification subunit is used for identifying trolley labels on the trolleys to obtain trolley information;
the matching subunit is used for matching the part picking list corresponding to the trolley information; the parts pick list includes a plurality of auto parts information.
8. The pick transporting device for automobile parts as claimed in claim 6, wherein the identification unit comprises:
the second identification subunit is used for identifying the part label of the sorted part picked by the user to obtain the information of the sorted part;
the judging subunit is used for judging whether the sorted part information is matched with the automobile part information of the specified part;
the output unit is specifically used for outputting error prompt information and displaying the automobile part information of the specified part when the sorted part information is not matched with the automobile part information of the specified part;
the output unit is specifically further configured to output spare part success information and adjust a background color corresponding to the automobile part information of the specified part when the sorted part information matches the automobile part information of the specified part.
9. An electronic device, characterized in that the electronic device comprises a memory for storing a computer program and a processor for executing the computer program to make the electronic device execute the picking transportation method of automobile parts according to any one of claims 1 to 5.
10. A readable storage medium having stored thereon computer program instructions which, when read and executed by a processor, perform the method of picking and transporting auto parts according to any one of claims 1 to 5.
CN202210542379.3A 2022-05-18 2022-05-18 Picking and transporting method and device for automobile parts Active CN114873127B (en)

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