CN102968709B - Production line automatic sorting delivery system and method - Google Patents

Production line automatic sorting delivery system and method Download PDF

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Publication number
CN102968709B
CN102968709B CN201210506630.7A CN201210506630A CN102968709B CN 102968709 B CN102968709 B CN 102968709B CN 201210506630 A CN201210506630 A CN 201210506630A CN 102968709 B CN102968709 B CN 102968709B
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object
described
intelligent terminal
label tag
management server
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CN201210506630.7A
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CN102968709A (en
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郑国富
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上海意利信息科技有限公司
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Abstract

Present invention is disclosed a kind of production line automatic sorting delivery system and method, described system comprises streamline, some intelligent terminals, management server; Described streamline comprises main conveyor line, one or more conveying branch line; The crossing of streamline arranges operation valve as required; Intelligent terminal comprises RFID recognition unit, valve control unit; Described RFID recognition unit, in order to identify the RFID label tag that object/packing case is arranged, obtains the information of corresponding object/packing case, and recognition result is sent to management server; Management server is in order to the procedure arrangement of the information according to object/packing case, setting streamline, valve control unit to corresponding intelligent terminal sends control command, valve control unit controls the state of described operation valve with this, thus controls the flow direction of object/packing case.The object that the present invention can enhance productivity, accelerate the shipment cycle, reduce production cost, thus fundamentally promote the competitive power of industry.

Description

Production line automatic sorting delivery system and method

Technical field

The invention belongs to technical field of automatic control, relate to a kind of production control system, particularly relate to a kind of production line automatic sorting delivery system; Meanwhile, the invention still further relates to a kind of production line automatic sorting allocator.

Background technology

In recent years, along with IBM dishes out the concept of " the wisdom earth ", Internet of Things is risen to national strategic position by countries in the world successively, and the world has welcome the climax of a RFID application.And at home, along with the inspection of Premier Wen in Wuxi and speech, the domestic upsurge also occurring Internet of Things investigation and application, successively have tens cities to propose the industry blueprint for Internet of Things such as " smart city ".And RFID is as the forward position of Internet of Things, also march toward substantial industrialization and practical stage from the conceptual phase in laboratory.

At present, the research in RFID and industrialization are put into practice, domestic also little with the gap of the world.By the leading energetically of several years ago domestic governments at all levels with promote, there has been the application of comparative maturity the aspects such as RFID government affairs, traffic, logistics, asset management.Nowadays after RFID label tag cost significantly declines, the application of RFID in enterprise also becomes voluntarily spontaneous, and classical successful case also more and more.

In the warehouse logistics of fashion industry, the kinds of goods that current application still rests on container level are followed the tracks of, and large enterprises strong individually also follow the tracks of at the kinds of goods exploring packing unit level or even single grade.But manage at the warehouse logistics of packing unit or single grade, market also there is no very ripe scheme and very successful case.However, based on the application of RFID in the warehouse logistics dispensing of fashion industry of single grade, the final direction of necessarily fashion logistics development.

Inventory problem is the greatest problem that China's fashion industry faces always, and a lot of garment enterprise all causes capital chain chain rupture due to a large amount of stocks, finally has to close.In China's toggery, nearly 90% drug on the market.2007, the clothes tank farm stock of China accounted for 20% of output, is about 12,000,000,000, and the price total amount of clothes stock is more than 3 trillion yuan, and annual amplification also remains on 5%, and tank farm stock has exceeded 2 times of domestic Annual sales total amount.Fashion industry has obvious fashion characteristic sum seasonal characteristics, and China's clothes storage and logistics distribution excessive cycle, make market reaction delayed, while formation huge stocks, huge loss on sale is also caused because of supply shortage in point of sale, bears the counter productive of brand names.

According to statistics, garment enterprise every in short supply 1%, loss of income 10%, the unsalable stock caused often rises 1%, and profit then loses 20%.This is also that international top-brand ZARA furnishes a huge amount of money for set up advanced industrial flow, even if air transport clothes, profit but straight line rise main cause.And the garment enterprise Chinese at present phenomenon that also ubiquity best seller is in short supply seriously, poor seller stock is too much.

Meanwhile, in logistics cost, the warehouse logistics efficiency of China is 45% of the U.S., is 38% of European Union; Accounting for 18% of GDP at Chinese logistics cost, is more than 2 times of developed country.Warehouse logistics efficiency low, directly for garment enterprise takes part in international competition, sets up international brand and brings very adverse influence.

Just because of clothes storage and logistics supply overlong time, market information cannot be utilized and is converted into configuration item of clothing fast.Addressing these problems, this challenge must be dealt with by utilizing new technology and method.Utilizing the advanced correlation technique such as technology of Internet of things, Internet technology, automated control technology to optimize storage very urgent with logistics distribution, is the most pressing problem rising to corporate strategy aspect.

But at present, the relevant programme of home clothing industry, there is no special in the system of carrying out Automated condtrol optimization in clothing product line sorting delivery process.On market, major part produces the product that flowing water technology controlling and process is optimized, and also only concentrates on and makes link.

Summary of the invention

Technical matters to be solved by this invention is: the object providing a kind of production line automatic sorting delivery system, can enhance productivity, accelerate the shipment cycle, reduce production cost, thus fundamentally promotes the competitive power of industry.

In addition, the present invention also provides a kind of production line automatic sorting allocator, the object can enhanced productivity, accelerate the shipment cycle, reduce production cost, thus fundamentally promotes the competitive power of industry.

For solving the problems of the technologies described above, the present invention adopts following technical scheme:

A kind of production line automatic sorting delivery system, described system comprises: streamline, some intelligent terminals, management server;

The single object of processed production binds object RFID label tag, object RFID label tag records the information of single object; Pack the packing case then bind package vanning RFID label tag of multiple object, packing case RFID label tag records the information of this packing case; Goods yard RFID label tag is provided with, the region of the different cargo storage of goods yard RFID label tag record at goods lay down location; Conveying tray is provided with pallet RFID label tag, the information of pallet RFID label tag record conveying tray;

Described streamline comprises main conveyor line, main conveyor line near the first memory block, the second memory block arranges, the first memory block stores loose mail object, and the second memory block stores FCL object;

Described main conveyor line connects the first memory block by the first conveying branch line; Described first conveying branch line is provided with one or more station, and each station is provided with intelligent terminal, and intelligent terminal is provided with feedback module, by wireless network in order to feed back sorting information to management server; Feedback module comprise closely recognizer, start to process button, end process button; Closely recognizer is in order to set near distance identification object RFID label tag; Start to process button by click when sorting taking out an object from streamline, send to management server and start the information sorting this object; After the sorting of this station completes, by clicking the button that ends process, send the information terminating this object of sorting to management server; Described management server, according to the click situation starting to process button, end process button of each station, generates the status information of each station in real time;

The automatic sorting of Full Container Load is carried out in described second memory block by vehicle intelligent terminal; Described vehicle intelligent terminal then comprises described intelligent terminal and haulage vehicle, and this vehicle intelligent terminal can complete identification and the location of described packing case RFID label tag; Or described main conveyor line connects the second memory block by the second conveying branch line;

The crossing of described streamline arranges operation valve and intelligent terminal as required; Described pipeline comprises main conveyor line, the first conveying branch line, the second conveying branch line;

Described intelligent terminal comprises RFID recognition unit, valve control unit, RFID writing unit; Described RFID recognition unit, in order to identify object RFID label tag, packing case RFID label tag on packing case that object is arranged, obtains the information of the corresponding object/packing case of object RFID label tag/packing case RFID label tag, and recognition result is sent to management server;

Described management server is in order to the information according to object/packing case, the setting procedure arrangement of streamline, the status information of each station, valve control unit to corresponding intelligent terminal sends control command, valve control unit controls the state of described operation valve with this, thus controls the flow direction of object/packing case; Described management server is also in order to manage the dispensing progress of object, and object is processed once, and alignment processing record is write corresponding RFID label tag by the RFID writing unit that management server then controls intelligent terminal, and determines the dispensing progress of this object with this.

A kind of production line automatic sorting delivery system, described system comprises: streamline, some intelligent terminals, management server;

The single object of processed production binds object RFID label tag, object RFID label tag records the information of single object; Pack the packing case then bind package vanning RFID label tag of multiple object, packing case RFID label tag records the information of this packing case;

Described streamline comprises main conveyor line, one or more conveying branch line; The crossing of streamline arranges operation valve as required;

Described intelligent terminal comprises RFID recognition unit, valve control unit; Described RFID recognition unit, in order to identify object RFID label tag, packing case RFID label tag on packing case that object is arranged, obtains the information of the corresponding object/packing case of object RFID label tag/packing case RFID label tag, and recognition result is sent to management server;

Described management server is in order to the procedure arrangement of the information according to object/packing case, setting streamline, valve control unit to corresponding intelligent terminal sends control command, valve control unit controls the state of described operation valve with this, thus controls the flow direction of object/packing case.

As a preferred embodiment of the present invention, described main conveyor line near the first memory block, the second memory block arranges, the first memory block stores loose mail object, and the second memory block stores FCL object;

Described main conveyor line connects the first memory block by the first conveying branch line; Described first conveying branch line is provided with one or more station, and each station is provided with intelligent terminal, and intelligent terminal is provided with feedback module, by wireless network in order to feed back sorting information to management server;

Described feedback module comprise closely recognizer, start to process button, end process button; Closely recognizer is in order to set near distance identification object RFID label tag; Start to process button by click when sorting taking out an object from streamline, send to management server and start the information sorting this object; After the sorting of this station completes, by clicking the button that ends process, send the information terminating this object of sorting to management server; Described management server, according to the click situation starting to process button, end process button of each station, generates the status information of each station in real time.

As a preferred embodiment of the present invention, the automatic sorting of Full Container Load is carried out in described second memory block by vehicle intelligent terminal; Described vehicle intelligent terminal then comprises described intelligent terminal and haulage vehicle, and this vehicle intelligent terminal can complete identification and the location of described packing case RFID label tag.Described vehicle intelligent terminal comprises locating module; Described locating module is GPS locating module, and packing case is provided with corresponding positioning chip, and GPS locating module is in order to the position of each packing case; Or described locating module is by multiple RFID recognition unit being distributed in zones of different, being fixedly installed, the signal power fed back by each RFID label tag of RFID recognition unit identification is positioned; During automatic sorting goods, after vehicle positioning success, the deposit position of the corresponding kinds of goods of the some batches of orders that system sorts as required, optimization route map, behind vehicle-mounted arrival appointed area, mate with the object RFID label tag of single object or the pallet RFID of conveying tray again, identify the kinds of goods of sorting outbound.

As a preferred embodiment of the present invention, described main conveyor line connects the second memory block by the second conveying branch line; Described second conveying branch line is provided with one or more station, and each station is provided with intelligent terminal, and intelligent terminal is provided with described feedback module, by wireless network in order to feed back sorting information to management server.

As a preferred embodiment of the present invention, described management server is in order to the information according to object/packing case, processed record, the setting procedure arrangement of streamline, the status information of each station, valve control unit to corresponding intelligent terminal sends control command, valve control unit controls the state of described operation valve with this, thus controls the flow direction of object/packing case.

As a preferred embodiment of the present invention, described intelligent terminal also comprises RFID writing unit; Described management server is also in order to manage the process progress of object, and object is processed once, and alignment processing record is write corresponding RFID label tag by the RFID writing unit that management server then controls intelligent terminal, and determines the process progress of this object with this.

An automatic sorting allocator for above-mentioned production line automatic sorting delivery system, described method comprises Valve controlling step, comprising:

The RFID label tag that step a1:RFID recognition unit identification object/packing case is arranged, obtains the information of the corresponding object/packing case of this RFID label tag, and recognition result is sent to management server;

Step a2: management server is according to the information of object/packing case and the procedure arrangement setting streamline, valve control unit to corresponding intelligent terminal sends control command, valve control unit controls the state of described operation valve with this, thus controls the flow direction of object/packing case.

As a preferred embodiment of the present invention, described method also comprises dispensing feedback step, to management server feedback distribution information; Specifically comprise the steps:

Step b1: by closely recognizer identification RFID label tag, obtains article information;

Step b2: start to process button by click when processing taking out an object from streamline, sends to management server and starts the information processing this object;

Step b3: after the process of this station completes, by clicking the button that ends process, sends the information of this object that ends process to management server;

Step b4: management server, according to the click situation starting to process button, end process button of each station, generates the status information of each station in real time; Then in Valve controlling step, described management server is according to the information of object, processed record, the setting procedure arrangement of streamline, the status information of each station, valve control unit to corresponding intelligent terminal sends control command, valve control unit controls the state of described operation valve with this, thus controls the flow direction of object.

As a preferred embodiment of the present invention, in described method, object is clothes; Described method specifically comprises the steps:

Step 1: ready-made clothes are placed in main conveyor line;

Step 2: ready-made clothes are transported to hyperchannel vanning sorting node by conveying belt, are automatically identified by the RFID recognition unit of intelligent terminal;

Step 3: identification kinds of goods are compared with automatic sorting containerization plan, to style color size all matcher, intelligent terminal controls the road that sorting introduced by kinds of goods by guide baffle plate; To not matcher, continue transported to next sorting path by pipeline and continue process;

Step 4: the kinds of goods of sorting are loaded in case by artificial by sorting path end, when intelligent terminal detects that one case goods sorting completes, are pointed out by LCD display, carry out joint sealing, when printing also paste stream label;

Step 5: ready-made clothes are from outbound door process, and system checks distributed contents automatically; Complete the automatic butt of production logistics and Distribution logistics.

Beneficial effect of the present invention is: the production line automatic sorting delivery system that the present invention proposes and method, RFID is utilized automatically to identify and the robotization of control technology realization sorting delivery process, reduce the subsidiary operation times such as material handling, wait, transfer, simultaneously by the production line allocation data of control system according to Real-time Collection, convection current water conservancy project sequence is optimized, improve streamline harmonious, finally reach the object of enhancing productivity, accelerating the shipment cycle, reducing production cost, thus fundamentally promote the competitive power of industry.

Accompanying drawing explanation

Fig. 1 is the composition schematic diagram of production line automatic sorting delivery system of the present invention.

Fig. 2 is the composition schematic diagram of production line control system of the present invention.

Fig. 3 is the composition schematic diagram of intelligent terminal.

Fig. 4 is the control flow chart of intelligent terminal.

Fig. 5 is that automated sorting vanning realizes principle and operation process chart.

Fig. 6 is the composition schematic diagram of vehicle intelligent terminal.

Embodiment

The preferred embodiments of the present invention are described in detail below in conjunction with accompanying drawing.

Embodiment one

Refer to Fig. 1, Fig. 2, present invention is disclosed a kind of production line automatic sorting delivery system, described system comprises: streamline, some intelligent terminals 30, management server 10.

The single object 50 of processed production binds object RFID label tag 40, object RFID label tag 40 records the information of single object.Similarly, pack the packing case then bind package vanning RFID label tag of multiple object, packing case RFID label tag records the information of this packing case.In addition, goods yard RFID label tag is provided with at goods lay down location, the region of the different cargo storage of goods yard RFID label tag record; Conveying tray is provided with pallet RFID label tag, the information of pallet RFID label tag record conveying tray.These different RFID label tag are applied in the aspects such as movability, decipherment distance, frequency of utilization and all have respective feature.Particularly, goods yard RFID label tag refers to that the region that each is separated in warehouse arranges RFID, similar certified products district, these regions, substandard products district, A product district, B product district etc.; During differentiation careful about needs, on several shelf (shelf of different levels can be subdivided into goods yard), also RFID can be set, in order to define several regions of depositing different material.Conveying tray is the storage container depositing some products.With onboard system carry out loose mail shipment be do not allow easy-operating, so usually a lot of loose mail leaves in a pallet, vehicle-mounted by whole pallet together shipment.After sorting terminal sortation, pallet and separate knock-known can playback again.Each pallet can arrange pallet RFID label tag, in order to identify pallet.Goods yard RFID label tag and pallet RFID label tag constant in fixed position, but the kinds of goods being placed in goods yard or pallet are often changes.So the RFID of kinds of goods and goods yard/pallet RFID has a corresponding relation in warehouse, just corresponding good when putting in storage, indicate where a kinds of goods is positioned over.

Described streamline comprises main conveyor line 20, some conveying branch line 23(comprise the first conveying branch line 231), some stations 24, warehouse-in pipeline 21, band packaging object by warehouse-in pipeline 21 enter main conveyor line 20.Ringwise, close first memory block (loose mail memory block), the second memory block (FCL memory block) are arranged main conveyor line 20, and the first memory block stores loose mail object, and the second memory block stores FCL object.

Described main conveyor line connects the first memory block by the first conveying branch line 231; Described first conveying branch line 231 is provided with one or more station, and each station is provided with intelligent terminal 30.Intelligent terminal 30 is provided with feedback module, by wireless network in order to feed back sorting information to management server 10.Feedback module comprise closely recognizer, start to process button, end process button.Closely recognizer is in order to set near distance identification object RFID label tag; Start to process button by click when sorting taking out an object from streamline, send to management server and start the information sorting this object; After the sorting of this station completes, by clicking the button that ends process, send the information terminating this object of sorting to management server; Described management server, according to the click situation starting to process button, end process button of each station, generates the status information of each station in real time.

For the second memory block, main conveyor line 20 can be undertaken by the scheme similar with the first memory block, as connected the second memory block by the second conveying branch line.

In the present embodiment, the automatic sorting of Full Container Load is carried out by vehicle intelligent terminal 61 in described second memory block.That is, the present embodiment two kinds of storing in a warehouse for clothes are multi-form: FCL storage and loose mail are stored in a warehouse, and system adopts different form supports.In loose mail district, main according to auxiliary Picking System, carry out picking by warehouse keeper, then carry out automatic sorting by pipeline and control of intelligent terminal; And in FCL district, carry out picking mainly through the automated path guide function of vehicle intelligent terminal 61 and auxiliary Picking System, then entering sorting conveying line carries out automatic sorting, packing case is placed in corresponding shelf 62.According to user situation, pipeline also can be installed by FCL district, takes the operation form the same with loose mail district.

Described vehicle intelligent terminal 61 comprises described intelligent terminal 30 and haulage vehicle, and this vehicle intelligent terminal can complete identification and the location of described packing case RFID label tag.Described vehicle intelligent terminal 61 comprises locating module; Described locating module can be GPS locating module, and packing case is provided with corresponding positioning chip, and GPS locating module is in order to the position of each packing case; Or described locating module is by multiple RFID recognition unit being distributed in zones of different, being fixedly installed, the signal power fed back by each RFID label tag of RFID recognition unit identification is positioned; During automatic sorting goods, after vehicle positioning success, the deposit position of the corresponding kinds of goods of the some batches of orders that system sorts as required, optimization route map, behind vehicle-mounted arrival appointed area, mate with the object RFID label tag of single object or the pallet RFID of conveying tray again, identify the kinds of goods of sorting outbound.Refer to Fig. 6, vehicle intelligent terminal integrated rfid, GPS and automated path select module.Because waggon itself has intelligent terminal, modularization and integration are all very high.

Also be provided with goods yard pilot lamp 63 in the second memory block, it has automatic-prompting warning function, and substore keeper carries out picking.Meanwhile, warehouse keeper can pass through hand-held intelligent terminal, carries out active alert requests.

As shown in Figure 2, the crossing of each conveying circuit is provided with operation valve 25 and intelligent terminal 30 as required; Station 24 is provided with intelligent terminal.

Described intelligent terminal 30 comprises RFID recognition unit, valve control unit, RFID writing unit; Described RFID recognition unit, in order to identify the RFID label tag that object is arranged, obtains the information of the corresponding object of this RFID label tag and processed record, and recognition result is sent to management server 10.In the present invention, RFID integrated terminal equipment has several functions, comprises the intelligent terminal being arranged in the production line control of intelligent terminal producing conveying main line and branch line node, the intelligent terminal being arranged in hyperchannel sorting vanning branch line and sorting vanning branch line end.

Particularly, refer to Fig. 3, intelligent terminal 30 comprises microprocessor, and the GPRS wireless communication module be connected with microprocessor, CAN communication module, data acquisition module, pneumatic control unit, LED display module, serial communication module, human-machine interface module.The essential core functional module of intelligent terminal comprises: data acquisition processing system, parameter setting system, fault detect disposal system, control system, LED display system, communication system.The control flow of intelligent terminal 30 as shown in Figure 4.

Described management server 10 is in order to the information according to object/packing case, processed record, the setting procedure arrangement of streamline, the status information of each station, valve control unit to corresponding intelligent terminal sends control command, valve control unit controls the state of described operation valve with this, thus controls the flow direction of object.Described management server is also in order to manage the process progress of object, and object is processed once, and alignment processing record is write corresponding RFID label tag by the RFID writing unit that management server then controls intelligent terminal, and determines the dispensing progress of this object with this.Management server 10 is according to the feedback information (as started the processing time) of feedback module on each station, in conjunction with the time needed for treat article, calculate each station and when be in idle condition (or being about to idle state), then in conjunction with the position of object (by the recognition and verification of multiple RFID, this object is in multiple common factor that can recognize the intelligent terminal identification overlay area of this object), the state of each station is compared, determine the station of optimum (or more excellent), thus an object is dispensed to this station and (controls the operation valve of this station, object is made to be delivered to conveying branch corresponding to this station), carry out with the circulation of this scheme.

Be described above the composition of production line automatic sorting delivery system of the present invention, the present invention is while the above-mentioned production line automatic sorting delivery system of announcement, also disclose a kind of control method of above-mentioned production line automatic sorting delivery system, described method comprises Valve controlling step, and Valve controlling step comprises:

The RFID label tag that step a1:RFID recognition unit identification object or packing case are arranged, obtains the information of the corresponding object of this RFID label tag or packing case, and recognition result is sent to management server;

Step a2: management server is according to the procedure arrangement of the information of object or packing case and setting streamline, valve control unit to corresponding intelligent terminal sends control command, valve control unit controls the state of described operation valve with this, thus controls the flow direction of object or packing case.

Meanwhile, described method also comprises processing feedback step, to management server feedback machining information; Specifically comprise the steps:

Step b1: by closely recognizer identification RFID label tag, obtains article information;

Step b2: start to process button by click when processing taking out an object from streamline, sends to management server and starts the information processing this object;

Step b3: after the process of this station completes, by clicking the button that ends process, sends the information terminating this object of processing to management server;

Step b4: management server, according to the click situation starting to process button, end process button of each station, generates the status information of each station in real time; Then in Valve controlling step, described management server is according to the information of object, processed record, the setting procedure arrangement of streamline, the status information of each station, valve control unit to corresponding intelligent terminal sends control command, valve control unit controls the state of described operation valve with this, thus controls the flow direction of object or packing case.

Specifically describe from whole machining control flow process, processing control method specifically comprises:

Cutting is divided the material binding RFID label tag of end-of-packet by [step S1], enters main conveyor line by cutting conveying branch line;

[step S2] is making workshop section, is arranged at the RFID label tag of each object of intelligent terminal identification making sub-pipeline and main conveyor line crossing, utilizes the process in Valve controlling step to make sub-pipeline by needing the object carrying out making to be delivered to; Then according to making the state assignment object of each station in workshop section to corresponding conveying branch line; Station manipulation person's production and processing is complete, and object passes back to conveying branch line, automatically enters next manufacturing procedure; Treat all process steps completion of processing in workshop section's branch line, Semi fini shed objects flows back to main conveyor line again, enters the sub-pipeline of arrangement arranging workshop section;

[step S3], in arrangement workshop section, is arranged at the RFID label tag of each object of intelligent terminal identification arranging sub-pipeline and main conveyor line crossing, utilizes the process in Valve controlling step to arrange sub-pipeline by needing the object carrying out arranging to be delivered to; Then according to arranging the state assignment object of each station in workshop section to corresponding conveying branch line; Station manipulation person's production and processing is complete, and object passes back to conveying branch line, automatically enters next manufacturing procedure; Treat all process steps completion of processing in workshop section's branch line, Semi fini shed objects flows back to main conveyor line again, enters the sub-pipeline of packaging of packing department;

[step S4], at packing department, is arranged at the RFID label tag of each object of intelligent terminal identification of the sub-pipeline of packaging and main conveyor line crossing, utilizes the process in Valve controlling step to be delivered to the sub-pipeline of packaging by needing the object carrying out packing; Then extremely corresponding according to the state assignment object of station each in packing department conveying branch line; Station manipulation person's production and processing is complete, and object passes back to conveying branch line, automatically enters next manufacturing procedure; Treat all process steps completion of processing in workshop section's branch line, object flows back to main conveyor line again, enters the conveying branch line of vanning workshop section;

[step S5], in vanning workshop section, is arranged at the RFID label tag of carrying each object of intelligent terminal identification of branch line and main conveyor line crossing in vanning workshop section, utilizes the process in Valve controlling step to be delivered to the sub-pipeline of vanning by needing the object carrying out casing; Then according to the state assignment object of each station in vanning workshop section.

Refer to Fig. 5, described step S5 specifically comprises the steps:

1., after last operation of production line (such as always examining) completes, ready-made clothes are placed in annular main conveyor belt.

2. kinds of goods are transported to hyperchannel vanning sorting node by conveying belt, are automatically identified by RFID.

3. compared with automatic sorting containerization plan by identification kinds of goods, to style color size all matcher, terminal starts control system, and control system touches the road that sorting introduced by kinds of goods by guide baffle plate; To not matcher, continue transported to next sorting path by pipeline and continue process.

4. the kinds of goods of sorting are loaded in case by artificial by sorting path end, when intelligent terminal detects that one case goods sorting completes, are pointed out by LCD, carry out joint sealing, when printing also paste stream label.

5. kinds of goods are from outbound door process, and system checks distributed contents automatically.Complete the automatic butt of production logistics and Distribution logistics.

In addition, the present invention is also according to the short run of fashion industry order dispensing, the feature of multi items, in conjunction with different product categories, study the automatic sorting being controlled, hang the multiple passage of implemented in many forms such as pipage control by conveying belt and join goods, thus meet join goods order in a large number join goods requirement in real time.Automatic sorting joins goods control system by the data source of the automatic recognition result of RFID as control system, instructs the operation of control system.There is intelligent terminal to carry out checking, printing logistics RFID label tag at automatic sorting branch line end simultaneously, find that mistake flows into the kinds of goods of automatic sorting branch line to checking, " backflow " operation can be carried out by intelligent terminal, kinds of goods are placed in state to be sorted again, wait for that entering conveying main line sorts again.

In order to improve input work efficiency, particularly return goods and automatic replenishing, the project later stage will study automatic Input System.Automatically by pipeline or waggon, kinds of goods are delivered to appointment goods yard according to setting during warehouse-in on the one hand; On the other hand, to the situation that warehouse-in of returning goods requires to replenish simultaneously, the feature identification of automatically putting in storage and whether replenishing, realizes automatically replenishing fast.

Meanwhile, best logistics route is organized according to the goods order of joining in the regular period, and determine to sort the priority of joining goods according to best logistics route, thus guarantee that the entrucking order after sorting dispensing terminates unload sequence consensus with logistics route, lifting traffic efficiency.In like manner, also give same path optimization to the picking of warehouse district, improve the efficiency of picking efficiency particularly multiple order blank operation simultaneously.

In sum, the production line automatic sorting delivery system that the present invention proposes and method, RFID is utilized automatically to identify and the robotization of control technology realization sorting delivery process, reduce the subsidiary operation times such as material handling, wait, transfer, simultaneously by the production line allocation data of control system according to Real-time Collection, convection current water conservancy project sequence is optimized, improve streamline harmonious, finally reach the object of enhancing productivity, accelerating the shipment cycle, reducing production cost, thus fundamentally promote the competitive power of industry.

Here description of the invention and application is illustrative, not wants by scope restriction of the present invention in the above-described embodiments.Distortion and the change of embodiment disclosed are here possible, are known for the replacement of embodiment those those of ordinary skill in the art and the various parts of equivalence.Those skilled in the art are noted that when not departing from spirit of the present invention or essential characteristic, the present invention can in other forms, structure, layout, ratio, and to realize with other assembly, material and parts.When not departing from the scope of the invention and spirit, can other distortion be carried out here to disclosed embodiment and change.

Claims (8)

1. a production line automatic sorting delivery system, is characterized in that, described system comprises: streamline, some intelligent terminals, management server;
The single object of processed production binds object RFID label tag, object RFID label tag records the information of single object; Pack the packing case then bind package vanning RFID label tag of multiple object, packing case RFID label tag records the information of this packing case; Goods yard RFID label tag is provided with, the region of the different cargo storage of goods yard RFID label tag record at goods lay down location; Conveying tray is provided with pallet RFID label tag, the information of pallet RFID label tag record conveying tray;
Described streamline comprises main conveyor line, main conveyor line near the first memory block, the second memory block arranges, the first memory block stores loose mail object, and the second memory block stores FCL object;
Described main conveyor line connects the first memory block by the first conveying branch line; Described first conveying branch line is provided with one or more station, and each station is provided with intelligent terminal, and intelligent terminal is provided with feedback module, by wireless network in order to feed back sorting information to management server; Feedback module comprise closely recognizer, start to process button, end process button; Closely recognizer is in order to set near distance identification object RFID label tag; Start to process button by click when sorting taking out an object from streamline, send to management server and start the information sorting this object; After the sorting of this station completes, by clicking the button that ends process, send the information terminating this object of sorting to management server; Described management server, according to the click situation starting to process button, end process button of each station, generates the status information of each station in real time;
The automatic sorting of Full Container Load is carried out in described second memory block by vehicle intelligent terminal; Described vehicle intelligent terminal then comprises described intelligent terminal and haulage vehicle, and this vehicle intelligent terminal can complete identification and the location of described packing case RFID label tag; Or described main conveyor line connects the second memory block by the second conveying branch line;
The crossing of described streamline arranges operation valve and intelligent terminal as required; Described pipeline comprises main conveyor line, the first conveying branch line, the second conveying branch line;
Described intelligent terminal comprises RFID recognition unit, valve control unit, RFID writing unit; Described RFID recognition unit, in order to identify object RFID label tag, packing case RFID label tag on packing case that object is arranged, obtains the information of the corresponding object/packing case of object RFID label tag/packing case RFID label tag, and recognition result is sent to management server;
Described management server is in order to the information according to object/packing case, the setting procedure arrangement of streamline, the status information of each station, valve control unit to corresponding intelligent terminal sends control command, valve control unit controls the state of described operation valve with this, thus controls the flow direction of object/packing case; Described management server is also in order to manage the dispensing progress of object, and object is processed once, and alignment processing record is write corresponding RFID label tag by the RFID writing unit that management server then controls intelligent terminal, and determines the dispensing progress of this object with this.
2. a production line automatic sorting delivery system, is characterized in that, described system comprises: streamline, some intelligent terminals, management server;
The single object of processed production binds object RFID label tag, object RFID label tag records the information of single object; Pack the packing case then bind package vanning RFID label tag of multiple object, packing case RFID label tag records the information of this packing case;
Described streamline comprises main conveyor line, one or more conveying branch line; The crossing of streamline arranges operation valve as required;
Described intelligent terminal comprises RFID recognition unit, valve control unit; Described RFID recognition unit, in order to identify object RFID label tag, packing case RFID label tag on packing case that object is arranged, obtains the information of the corresponding object/packing case of object RFID label tag/packing case RFID label tag, and recognition result is sent to management server;
Described management server is in order to the procedure arrangement of the information according to object/packing case, setting streamline, valve control unit to corresponding intelligent terminal sends control command, valve control unit controls the state of described operation valve with this, thus controls the flow direction of object/packing case;
Described main conveyor line near the first memory block, the second memory block arranges, the first memory block stores loose mail object, and the second memory block stores FCL object;
Described main conveyor line connects the first memory block by the first conveying branch line; Described first conveying branch line is provided with one or more station, and each station is provided with intelligent terminal, and intelligent terminal is provided with feedback module, by wireless network in order to feed back sorting information to management server;
Described feedback module comprise closely recognizer, start to process button, end process button; Closely recognizer is in order to set near distance identification object RFID label tag; Start to process button by click when sorting taking out an object from streamline, send to management server and start the information sorting this object; After the sorting of this station completes, by clicking the button that ends process, send the information terminating this object of sorting to management server; Described management server, according to the click situation starting to process button, end process button of each station, generates the status information of each station in real time.
3. production line automatic sorting delivery system according to claim 2, is characterized in that:
The automatic sorting of Full Container Load is carried out in described second memory block by vehicle intelligent terminal; Described vehicle intelligent terminal then comprises described intelligent terminal and haulage vehicle, and this vehicle intelligent terminal can complete identification and the location of described packing case RFID label tag;
Described vehicle intelligent terminal comprises locating module; Described locating module is GPS locating module, and packing case is provided with corresponding positioning chip, and GPS locating module is in order to the position of each packing case; Or described locating module is by multiple RFID recognition unit being distributed in zones of different, being fixedly installed, the signal power fed back by each RFID label tag of RFID recognition unit identification is positioned;
During automatic sorting goods, after vehicle positioning success, the deposit position of the corresponding kinds of goods of the some batches of orders that system sorts as required, optimization route map, behind vehicle-mounted arrival appointed area, mate with the object RFID label tag of single object or the pallet RFID of conveying tray again, identify the kinds of goods of sorting outbound.
4. production line automatic sorting delivery system according to claim 2, is characterized in that:
Described main conveyor line connects the second memory block by the second conveying branch line; Described second conveying branch line is provided with one or more station, and each station is provided with intelligent terminal, and intelligent terminal is provided with described feedback module, by wireless network in order to feed back sorting information to management server.
5. production line automatic sorting delivery system according to claim 4, is characterized in that:
Described management server is in order to the information according to object/packing case, processed record, the setting procedure arrangement of streamline, the status information of each station, valve control unit to corresponding intelligent terminal sends control command, valve control unit controls the state of described operation valve with this, thus controls the flow direction of object/packing case.
6. production line automatic sorting delivery system according to claim 2, is characterized in that:
Described intelligent terminal also comprises RFID writing unit;
Described management server is also in order to manage the process progress of object, and object is processed once, and alignment processing record is write corresponding RFID label tag by the RFID writing unit that management server then controls intelligent terminal, and determines the process progress of this object with this.
7. an automatic sorting allocator for production line automatic sorting delivery system according to claim 2, it is characterized in that, described method comprises Valve controlling step, comprising:
The RFID label tag that step a1:RFID recognition unit identification object/packing case is arranged, obtains the information of the corresponding object/packing case of this RFID label tag, and recognition result is sent to management server;
Step a2: management server is according to the information of object/packing case and the procedure arrangement setting streamline, valve control unit to corresponding intelligent terminal sends control command, valve control unit controls the state of described operation valve with this, thus controls the flow direction of object/packing case;
Described method also comprises dispensing feedback step, to management server feedback distribution information; Specifically comprise the steps:
Step b1: by closely recognizer identification RFID label tag, obtains article information;
Step b2: start to process button by click when processing taking out an object from streamline, sends to management server and starts the information processing this object;
Step b3: after the process of this station completes, by clicking the button that ends process, sends the information of this object that ends process to management server;
Step b4: management server, according to the click situation starting to process button, end process button of each station, generates the status information of each station in real time; Then in Valve controlling step, described management server is according to the information of object, processed record, the setting procedure arrangement of streamline, the status information of each station, valve control unit to corresponding intelligent terminal sends control command, valve control unit controls the state of described operation valve with this, thus controls the flow direction of object.
8. automatic sorting allocator according to claim 7, is characterized in that:
In described method, object is clothes; Described method specifically comprises the steps:
Step 1: ready-made clothes are placed in main conveyor line;
Step 2: ready-made clothes are transported to hyperchannel vanning sorting node by conveying belt, are automatically identified by the RFID recognition unit of intelligent terminal;
Step 3: identification kinds of goods are compared with automatic sorting containerization plan, to style color size all matcher, intelligent terminal controls the road that sorting introduced by kinds of goods by guide baffle plate; To not matcher, continue transported to next sorting path by pipeline and continue process;
Step 4: the kinds of goods of sorting are loaded in case by artificial by sorting path end, when intelligent terminal detects that one case goods sorting completes, are pointed out by LCD display, carry out joint sealing, print and paste stream label;
Step 5: ready-made clothes are from outbound door process, and system checks distributed contents automatically; Complete the automatic butt of production logistics and Distribution logistics.
CN201210506630.7A 2012-11-30 2012-11-30 Production line automatic sorting delivery system and method CN102968709B (en)

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