CN110766353A - Lean logistics flexible distribution method, computer readable storage medium and logistics equipment - Google Patents

Lean logistics flexible distribution method, computer readable storage medium and logistics equipment Download PDF

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Publication number
CN110766353A
CN110766353A CN201910838264.7A CN201910838264A CN110766353A CN 110766353 A CN110766353 A CN 110766353A CN 201910838264 A CN201910838264 A CN 201910838264A CN 110766353 A CN110766353 A CN 110766353A
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distribution
logistics
delivery
lean
information
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CN201910838264.7A
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金永真
王晓彬
周锴
方掩
刘娇慧
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Changsha Geli Heating And Ventilating Equipment Co Ltd
Gree Electric Appliances Inc of Zhuhai
Gree Changsha HVAC Equipment Co Ltd
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Changsha Geli Heating And Ventilating Equipment Co Ltd
Gree Electric Appliances Inc of Zhuhai
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/083Shipping

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Abstract

The invention provides a lean logistics flexible distribution method, a computer readable storage medium and logistics equipment. According to the invention, the delivery time information can clearly know the delivery time, the delivery material and the delivery amount of the material, so that no redundant material is occupied at the edge of the production line, the purposes of timely production, timely delivery and timely use of the production material are achieved, the delivery efficiency and the use efficiency of the material in the factory are greatly improved, more accurate management is realized through information management, and the error rate is effectively reduced.

Description

Lean logistics flexible distribution method, computer readable storage medium and logistics equipment
Technical Field
The invention relates to the technical field of logistics, in particular to a lean logistics flexible distribution method, a computer readable storage medium and logistics equipment.
Background
The traditional material distribution mode of commodity circulation in factory at present is for being delivered to line limit point position by artifical untimely big batch, and this kind of distribution mode has following problem in present stage to be solved urgently, embodies as follows specifically: (1) distribution efficiency: the factory area is large, each department is an independent factory building, the distribution distance is long, and the manual distribution efficiency is low; (2) distribution accuracy: the production line has many point positions and correspondingly uses various materials, and manual delivery checks are easy to cause human judgment errors and material error abnormity; (3) information transmission: the information transmission between the supply point location and the demand point location is not timely, so that the material shortage abnormality is easily caused; (4) on-site line side: the manual delivery is untimely and the delivery quantity is indefinite, which causes the problems of more line-edge field materials, disorder and disorder, occupation of field area, low utilization rate of line-edge fields and the like.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a lean logistics flexible distribution method, a computer readable storage medium and logistics equipment.
In order to achieve the purpose, the invention adopts the following technical scheme:
a lean logistics flexible distribution method comprises the steps of obtaining production progress information for analysis, forming distribution beat information on a system, and sending logistics distribution information to a distribution system for material transmission and distribution according to the distribution beat information. Can know when at present the delivery through delivery beat information and deliver what material, how much material of delivery, guarantee that the line limit does not have unnecessary material and takes up an area of, reach the purpose that the production material in time produced, in time delivered, in time used, improved the delivery efficiency and the availability factor of material in the factory greatly, and realize more accurate management through information-based management, effectively reduce the error rate.
Further, the obtained production progress information comprises the number of orders, the number of beats and the capacity of the tooling vehicle, and the number of beats is the productivity efficiency of the assembly line per hour. The distribution beat information is generated according to the obtained production progress information, the order number, the beat number and the tooling vehicle capacity can be visually obtained, the acquisition is easy, the required distribution beat information can be quickly obtained through the information, and the information acquisition efficiency is improved.
Further, the delivery beat information formed on the system specifically includes: the distribution method comprises the steps of distributing the number of beats and the number of required tool cars, wherein the number of the required tool cars is obtained by dividing the number of beats by the capacity of the tool cars, and the distribution number of beats is specifically the number of beats. The delivery beat number is delivered according to the production volume of the production line per hour, the quantity of the materials produced is transmitted through the quantity of the required tool trucks, the equipment can be fully utilized, and the situations that the tool trucks are too large in quantity and idle in resources or the tool trucks are too small in quantity and are not delivered timely are avoided.
Further, the sending of the logistics distribution information to the distribution system for material transmission and distribution according to the distribution beat information specifically includes: and triggering delivery beat information, namely triggering the number of required tooling vehicles and required time, through online scanning and offline scanning of the order, and receiving the delivery beat information by the delivery system and then carrying out corresponding delivery. The online scanning means that each product needs to be scanned before online production and needs to be scanned and card receiving operation of offline scanning synchronously, so that the production progress and the delivery triggering time can be known, the delivery work can be completed in time according to the specific production progress and the triggering time, the condition of delayed delivery is avoided, and the delivery speed is greatly improved.
Furthermore, the distribution system is specifically an aerial logistics distribution system, the materials are conveyed in two layers of space of the ground and an aerial logistics conveying line by controlling a lifting machine, and an aerial logistics line is controlled to realize automatic distribution. The problem of because the commodity circulation of ground distribution is great, lead to the commodity circulation to cross the delivery more and the delivery efficiency is lower is solved to reduce ground commodity circulation and cross the delivery commodity circulation, promoted delivery efficiency and quality
Furthermore, the system sends distribution beat information to a display module for display, and the display module is arranged on the edge of a feeding port of the aerial logistics line and used for feeding and guiding distribution personnel. The information interconnection of each distribution point is established through distribution informatization, personnel can monitor distribution information in real time and can adjust the distribution information in real time, and the material distribution period can be greatly reduced
Furthermore, the system controls the hoister to perform material preparation, alignment, sorting and delivery operations before the materials are conveyed, and operates the hoister to reversely recover empty vehicles after the materials are delivered. Automatic distribution is completed through the elevator, manual operation is not needed, distribution quality and speed are improved, and labor cost is saved.
Further, the system judges the production progress according to the number of on-line scanning, and when the materials at the line side are lower than the safety stock, the system triggers delivery beat information. The material of guaranteeing production on line limit in time delivers and in time uses, and the surface material is piled up continuously and is taken up too many places.
A computer readable storage medium for storing a computer program which, when invoked by a processor, implements the lean logistics flexible distribution method of any one of the above.
A logistics apparatus comprising a processor and a memory, the memory for storing a computer program which when invoked by the processor implements the lean logistics flexible delivery method of any one of the above.
The beneficial logistics flexible distribution method, the computer readable storage medium and the logistics equipment provided by the invention have the beneficial effects that: delivery efficiency has been improved greatly through automatic delivery, and the line limit frock point location that has significantly reduced reaches the purpose of saving line limit place, has eliminated the quality hidden danger that wrong material brought, has guaranteed delivery quality and rate of accuracy, establishes the information interconnection of each delivery point through delivery informationization simultaneously, has reduced material delivery cycle.
Drawings
FIG. 1 is a schematic flow chart of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments obtained by a person skilled in the art without making any inventive step are within the scope of the present invention.
Example 1: a lean logistics flexible distribution method.
A lean logistics flexible distribution method, which realizes automatic distribution by using an aerial logistics conveying line; the delivery beat is set in the delivery control system, delivery is pulled according to the beat, and only 1 hour of inventory is achieved on the production line side, and the method is applied to a logistics-assembly delivery mode and comprises the following specific steps:
arranging a feed inlet and a discharge outlet of a lifter beside a production line of a general assembly workshop; correspondingly, a corresponding material inlet and a corresponding material outlet of the hoister are also arranged in the material warehouse.
Feeding and taking materials: the logistics receives the demand information of the final assembly, then the operations such as material preparation, alignment, sorting and the like are carried out according to the production demand information of the final assembly, the standard industrial truck is uniformly used for feeding materials at the feeding port of the logistics, the materials are lifted to the aerial conveying line by the elevator to be conveyed to the aerial conveying line elevator of the final assembly, and the industrial truck carrying the materials is conveyed out from the discharging port of the final assembly by descending of the elevator.
Empty vehicle backflow: and the empty tooling vehicle which consumes the materials in the final assembly is put into the material inlet of the final assembly, ascends to the air conveying line through the elevator and returns to the material outlet of the elevator for material flow to be sent out.
The industrial truck adopts bar code management, different bar code segment identification management is set according to different branch factories, the equipment automatically scans tray bar codes during feeding, binding information of a system background is read, and a material outlet for material distribution is determined.
According to the assembly production progress, the card is swept to the point of getting off the production line and the material demand is triggered, and when the margin of the line material is less than the beat number set by the system, the billboard triggers the material demand information.
Next task trigger = beat number ÷ tooling capacity
Such as: a, ordering 1000, wherein the beat number is 150; the tool load capacity is 50. The triggering sequence is as follows:
(1) a, scanning an order on line by 0, triggering a first delivery task amount of 150 ÷ 50=3 tooling vehicles, namely a demand amount of 150, the number of the tooling vehicles of 3, and a delivered amount of 0;
(2) scanning on line 1, triggering the second pen 150, and dispensing the amount 150;
(3) an on-line scan 151, triggering the third pen 150, delivered amount 300;
(4) an on-line scan 301, triggering the fourth pen 150, dispensed amount 450;
(5) an on-line scan 451, triggering the fifth pen 150, the dispensed amount 600;
(6) an online scan 601, triggering the sixth pen 150, delivered amount 750;
(7) scanning 751 on line, triggering 1000 orders to 900=100 triggered numbers, namely, 100 demanded quantities and 2 cars of the number of the workpieces;
(8) the line scan 851 triggers the first 150 to place the next order, and so on.
The lean logistics flexible distribution method can be applied to distribution modes of branch plants, general assembly and logistics and branch plants.
Example 2: a lean logistics flexible distribution method.
The difference from the embodiment 1 is that the distribution system is a ground distribution system, and the ground distribution system is used under the condition that the required plant area cannot meet the aerial distribution system.
Example 3: a computer readable storage medium.
A computer readable storage medium storing a computer program that when invoked by a processor implements the method for the flexible delivery of lean material flow of any one of embodiments 1 or 2.
Example 4: a logistics device.
A logistics apparatus comprising a processor and a memory, the memory for storing a computer program that when invoked by the processor implements the lean logistics flexible delivery method of any of embodiment 1 or embodiment 2.
The above description is only for the preferred embodiment of the present invention, but the present invention should not be limited to the embodiment and the disclosure of the drawings, and therefore, all equivalent or modifications that do not depart from the spirit of the present invention are intended to fall within the scope of the present invention.

Claims (10)

1. A lean logistics flexible distribution method is characterized in that distribution beat information is formed on a system by obtaining production progress information and analyzing, and logistics distribution information is sent to a distribution system according to the distribution beat information to carry out material transmission and distribution.
2. The lean material flow flexible distribution method as claimed in claim 1, wherein: the obtained production progress information comprises the order number, the beat number and the tooling vehicle capacity, and the beat number is the productivity efficiency of the assembly line per hour.
3. The lean material flow flexible distribution method as claimed in claim 2, wherein: the delivery beat information formed on the system specifically includes: the distribution method comprises the steps of distributing the number of beats and the number of required tool cars, wherein the number of the required tool cars is obtained by dividing the number of beats by the capacity of the tool cars, and the distribution number of beats is specifically the number of beats.
4. The lean logistics flexible dispensing method as claimed in claim 3, wherein: the sending of the logistics distribution information to the distribution system for material transmission and distribution according to the distribution beat information is specifically as follows: and triggering delivery beat information, namely triggering the number of required tooling vehicles and required time, through online scanning and offline scanning of the order, and receiving the delivery beat information by the delivery system and then carrying out corresponding delivery.
5. The lean material flow flexible distribution method as claimed in claim 1, wherein: the distribution system is specifically an aerial logistics distribution system, the materials are conveyed in two layers of spaces of the ground and an aerial logistics conveying line by controlling a lifting machine, and an aerial conveying logistics line is controlled to realize automatic distribution.
6. The lean material flow flexible distribution method as claimed in claim 1, wherein: the system sends distribution beat information to the display module for display, and the display module is arranged on the edge of a feeding port of the aerial logistics line and used for feeding and guiding distribution personnel.
7. The lean material flow flexible dispensing method as set forth in claim 5, wherein: the system controls the hoister to perform material preparation, sleeve alignment, sorting and delivery operations before materials are conveyed, and operates the hoister to reversely recover empty vehicles after the materials are delivered.
8. The lean logistics flexible dispensing method as claimed in claim 4, wherein: the system judges the production progress according to the number of online scans, and triggers delivery beat information when the materials at the line side are lower than the safety stock.
9. A computer-readable storage medium storing a computer program, characterized in that: the computer program when invoked by a processor implements the lean logistics flexible distribution method of any one of claims 1 to 8.
10. A logistics apparatus comprising a processor and a memory, the memory for storing a computer program, wherein: the computer program when invoked by the processor implements the lean logistics flexible distribution method of any one of claims 1 to 8.
CN201910838264.7A 2019-09-05 2019-09-05 Lean logistics flexible distribution method, computer readable storage medium and logistics equipment Pending CN110766353A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112613811A (en) * 2020-12-17 2021-04-06 长沙格力暖通制冷设备有限公司 Distribution method, distribution device, electronic equipment and storage medium

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103366265A (en) * 2013-07-29 2013-10-23 南车南京浦镇车辆有限公司 Station beat type distribution method based on enterprise internal logistics
CN109034693A (en) * 2018-07-10 2018-12-18 朱雪梅 A kind of lean logistics levelized delivery management system
CN109460954A (en) * 2018-10-25 2019-03-12 河南科技大学 A kind of supplier's direct-furnish line side material allocation method based on JIT-VMI
US10282695B1 (en) * 2014-03-21 2019-05-07 Amazon Technologies, Inc. Color adaptable inventory management user interface

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103366265A (en) * 2013-07-29 2013-10-23 南车南京浦镇车辆有限公司 Station beat type distribution method based on enterprise internal logistics
US10282695B1 (en) * 2014-03-21 2019-05-07 Amazon Technologies, Inc. Color adaptable inventory management user interface
CN109034693A (en) * 2018-07-10 2018-12-18 朱雪梅 A kind of lean logistics levelized delivery management system
CN109460954A (en) * 2018-10-25 2019-03-12 河南科技大学 A kind of supplier's direct-furnish line side material allocation method based on JIT-VMI

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112613811A (en) * 2020-12-17 2021-04-06 长沙格力暖通制冷设备有限公司 Distribution method, distribution device, electronic equipment and storage medium

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Application publication date: 20200207