CN109034693A - A kind of lean logistics levelized delivery management system - Google Patents
A kind of lean logistics levelized delivery management system Download PDFInfo
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- CN109034693A CN109034693A CN201810750593.1A CN201810750593A CN109034693A CN 109034693 A CN109034693 A CN 109034693A CN 201810750593 A CN201810750593 A CN 201810750593A CN 109034693 A CN109034693 A CN 109034693A
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- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
- G06Q10/0875—Itemisation or classification of parts, supplies or services, e.g. bill of materials
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Abstract
The present invention provides a kind of lean logistics levelized delivery management system.It includes the software section and hardware components that can run on computer operating system or mobile phone operating system, and the software section includes at least basic information management, order management, JIT dispatching analysis, levelized analysis, dispatching task execution；The basic information management includes at least material information table, production line information table, product standard working hour table, product BOM, the material information table includes at least material information, carrier type information, receiving quantity, the production line information table includes at least Delivery Cycle, number of resources, the product standard working hour table includes at least production line, productive temp, and the product BOM includes at least material, the quantity of the material, station.The delivery management system dispenses in theoretical basis on time in traditional JIT, matches least resource quantity in conjunction with levelized principle, and the dispatching of Panel management is realized while warehouse materials dispatching personnel can be greatly reduced.
Description
Technical field
The present invention relates to improving production management field, in particular to a kind of lean logistics levelized delivery management system.
Background technique
The lean management and lean logistics in China remain at low levels at present, inefficient in a huge waste in this way
It walks downward in original system, bad old practices die hard, and it is remoter with the business administration of science from health, improve profit and transition
Difficulty is bigger.
Many factory management focal points are unanimously tilted towards production improvement, are pursuing the line balance of production line always, are taking
Very big achievement is obtained, weaker for the concern dynamics of warehouse logistics link, the Panel management dispatching of inbound logistics is one old
The thing of disaster.
Factory's whole interior Current Logistic Situation tends to simple material handling work, and material, which prepares region accumulation, by production line has
A large amount of material；A large amount of materials are accumulated at production line scene, and supplies consumption speed is slower, and scene is in utter disorder.And warehouse has
Material causes production line to stop line because dispensing not in time.
Many enterprises realize the dispatching balance of logistics by way of lean, such as to dispatching container, dispatching tote cart
Standardized transformation is done, good achievement is obtained.But it is excessively high to improve cost, dynamic then millions of, how then up to ten million, allows many enterprises
Family is deeply aware of one's own helplessness when faced with a great task, and it is uncertain to lift chess.The improvement of logistics becomes the thing that rich enterprise can just do.
Summary of the invention
The purpose of the present invention is to solve above-mentioned technical problems, provide a kind of lean logistics levelized delivery management system
System, the delivery management system dispense in theoretical basis on time in traditional JIT, match least number of resources in conjunction with levelized principle
Amount realizes the dispatching of Panel management while warehouse materials dispatching personnel can be greatly reduced.
In order to solve above-mentioned prior art problem, the technical scheme is that
A kind of lean logistics levelized delivery management system of the present invention, it includes that can run on computer operating system or hand
Software section and hardware components in machine operating system；
The software section includes at least basic information management, order management, JIT dispatching analysis, levelized analysis, dispatching
Task execution；
The basic information management includes at least material information table, production line information table, product standard working hour table, product
BOM, the material information table include at least material information, carrier type information, receiving quantity, and the production line information table is at least
Including Delivery Cycle, number of resources, the product standard working hour table includes at least production line, productive temp, and the product BOM is at least
Including material, the quantity of the material, station, the basic information management further includes the material allocation essential information for summarizing
Table；
The order management includes at least production order table, and the production order table includes at least product information, product number
Amount, blanking date, the order management further include the planned time generated by production order table and material allocation Basic Information Table
Calculate material allocation table；
The JIT dispatching analysis includes JIT material allocation table, and the JIT material allocation table is counted according to the production plan time
Service logic is calculated to generate；
The levelized analysis includes levelized material allocation table, and the levelized material allocation table is for showing levelized
Analyze result, service logic is calculated according to real row's time generate, the levelized dispatching task list for instruct warehouse personnel by
Sequence is stocked up and the levelized of dispatching dispenses task list；
The peaceful standardization material allocation table of the JIT material allocation table also can be merged into material allocation and schedule in fact；
When in above-mentioned dispatching table layout time length defined by distribution time, i.e., distribution time be 10 minutes one back and forth,
The time span of layout is 10 minutes when then, and layout indicates 0~10 minute when " 0 ", and layout indicates 11~20 minutes when " 1 ", " 2 "
When layout indicate 21~30 minutes；
The planned time calculate material allocation table it is each when layout reduction quantity are as follows:
Duration/the productive temp of layout (when) * produces separate unit dosage；
In above-mentioned dispatching table include resource quantity, the resource quantity are as follows: resource quantity=[task total amount/when layout number
Amount], i.e., task total amount divided by when layout quantity after be rounded, such as 2,3 or 4；
Further, the task total amount of layout cannot be greater than resource quantity when same；
Further, JIT material allocation table, task in levelized material allocation table real row's time cannot be beyond should
Task is in the time range where planned time calculating material allocation table；
Further, task is preferentially toward front-seat；
The hardware components include the electronic board shown for data information and the material shape for automatic collection station
The infrared sensor of state and PDA device for acquiring stock and distribution information in real time；
The electronic board is computer screen or projection arrangement, is used to show stock information, distribution information, instructs people from warehouse
Member delivery operation, understand production line on material the case where.
A kind of lean logistics levelized delivery management system of the present invention, its advantages have:
1, this system is combined by IT technology with lean technology, finds out the implementation for influencing logistics JIT dispatching in factory of enterprise
Difficult point dispenses in theoretical basis on time in traditional JIT, using levelized Logistic Scheduling mode, enterprise is allowed to change mesh without enterprise
Preceding operation status only need to slightly be done and a little standardize, and realize low cost investment, utilize resource to greatest extent, can help to look forward to
Industry realizes the improvement of lean logistics, realizes the dispatching of Panel management, while warehouse materials dispatching personnel are also greatly reduced；
2, it is the intelligent management system that a pool is tight, feedback is returned in execution precisely, in real time and production line is combined closely
System, it automatically generates material allocation plan according to production plan, and employee need to only press material sequence list in the time range of agreement
Dispatching feeding is carried out, is needless to say expected it is ensured that production line is not stopped work；
3, it helps enterprise on the basis of original neck is expected or ingredients personnel configures, and reduces by 1/3 or more number, line side storehouse
1/2 or more material quantity decline.
Detailed description of the invention
Fig. 1, for a kind of flow chart of lean logistics levelized delivery management system of the present invention；
Fig. 2, for a kind of material allocation essential information of certain product of lean logistics levelized delivery management system of the present invention
Table；
Fig. 3 is the JIT material allocation table of embodiment illustrated in fig. 2；
Fig. 4 is the levelized material allocation table of embodiment illustrated in fig. 2；
Fig. 5 is that the planned time of embodiment illustrated in fig. 2 calculates material allocation table；
Fig. 6 schedules in fact for the material allocation of embodiment illustrated in fig. 2.
Specific embodiment
Below with reference to embodiment, the invention will be further described:
Embodiment
Such as Fig. 1, a kind of lean logistics levelized delivery management system of the present invention must sort out material, BOM inventory, mark first
Then quasi- working hour, production line, station, warehouse basic data make production line day scheduling table according to production order, then in conjunction with
Basic data makes stock plan, is planned to form stock job order according to the stock, and stock plan can be showed in stock and see
Plate；Then distribution plan is made by stock plan combination personal information, dispatching job order, the dispatching is formed according to distribution plan
Plan can be showed in feeding billboard；
Such as Fig. 2, the ingredient of certain product in the present embodiment include coil of electronic expansion valve, electric heating, wind wheel, spiral case plus
Long axis, shaft coupling, blower cotton, bearing block, automatically controlled, water pump, temp.-sensing wire, the product order output are 576 sets, first make object
Expect information table, production line information table, product standard working hour table, product BOM, the material information table include at least material information,
Carrier type information, receiving quantity, the production line information table include at least Delivery Cycle, number of resources, the product standard work
When table include at least production line, productive temp, the product BOM includes at least material, the quantity of the material, station, and converges
Always form material allocation Basic Information Table shown in Fig. 2；
It is to combine within 10 minutes plan, and setting time lattice are 10 minutes, and temporally compartment according to time of delivery such as Fig. 5
Every calculating consumption and thread-changing feed supplement, the planned time for making product all materials calculates material allocation table, distribution time 10
Minute one is back and forth, when layout time span be 10 minutes, layout indicates 0~10 minute when " 0 ", and layout indicates 11 when " 1 "
~20 minutes, layout indicated 21~30 minutes when " 2 "；
The planned time calculate material allocation table it is each when layout reduction quantity are as follows:
Duration/the productive temp of layout (when) * produces separate unit dosage；
As Fig. 3 makes JIT material allocation table according to JIT dispatching analysis, wherein table bottom with ingredient resource units
The layout corresponding task quantity as unit of dispensing resource when being each, it will be evident that its task distributed pole
Unevenly；
Such as Fig. 4, resource quantity, the resource quantity are set are as follows: resource quantity=[task total amount/when layout quantity], i.e.,
Task total amount divided by when layout quantity after be rounded, in the present embodiment be 2；
According to levelized principle: while the task total amount of layout cannot be greater than resource quantity when limiting same；
And real row's time of JIT material allocation table, task in levelized material allocation table cannot exceed the work
Task is in the time range where planned time calculating material allocation table；
And task is preferentially past front-seat,
Go out the levelized material allocation table of Fig. 4 by levelized analysis and arrangement.
Such as Fig. 6, the peaceful standardization material allocation table of the JIT material allocation table also can be merged into material shown in fig. 6 and match
Send real schedule；
In this fact Example, the hardware components include the electronic board shown for data information and for automatic collection
The infrared sensor of the material state of station and PDA device for acquiring stock and distribution information in real time；
The electronic board is computer screen, for showing stock information, distribution information, instructs warehouse personnel to dispense and makees
Industry, understand production line on material the case where.
The above has been described in detail, described above, is only a preferred embodiment of the present invention, when cannot
It limit the scope of implementation of the present invention, i.e., it is all according to the made equivalent changes and modifications of the application range, it should still belong to covering scope of the present invention
It is interior.
Claims (6)
1. a kind of lean logistics levelized delivery management system, it includes that can run on computer operating system or mobile phone operation system
Software section and hardware components on system, which is characterized in that
The software section includes at least basic information management, order management, JIT dispatching analysis, levelized analysis, dispatching task
It executes.
2. a kind of lean logistics levelized delivery management system according to claim 1, which is characterized in that the basic letter
Breath management includes at least material information table, production line information table, product standard working hour table, product BOM, and the material information table is extremely
It less include material information, carrier type information, receiving quantity, the production line information table includes at least Delivery Cycle, number of resources,
The product standard working hour table includes at least production line, productive temp, and the product BOM includes at least material, the material
Quantity, station, the basic information management further include the material allocation Basic Information Table for summarizing.
3. a kind of lean logistics levelized delivery management system according to claim 1, which is characterized in that the order pipe
Reason includes at least production order table, and the production order table includes at least product information, product quantity, blanking date, described to order
Menu manager further includes calculating material allocation table by the planned time that production order table and material allocation Basic Information Table generate；
The JIT dispatching analysis includes JIT material allocation table, and the JIT material allocation table calculates industry according to the production plan time
Logic of being engaged in generates；
The levelized analysis includes levelized material allocation table, and the levelized material allocation table is for showing that levelized is analyzed
As a result, calculate service logic according to real row's time to generate, the levelized dispatching task list is for instructing warehouse personnel in order
Stock and the levelized of dispatching dispense task list；
The peaceful standardization material allocation table of the JIT material allocation table also can be merged into material allocation and schedule in fact.
4. a kind of lean logistics levelized delivery management system according to claim 3, which is characterized in that above-mentioned dispatching table
When middle layout time length defined by distribution time, i.e., distribution time be 10 minutes one back and forth, then when layout time span
It is 10 minutes, layout indicates 0~10 minute when " 0 ", and layout indicates 11~20 minutes when " 1 ", and layout indicates 21~30 points when " 2 "
Clock；
The planned time calculate material allocation table it is each when layout reduction quantity are as follows:
Duration/the productive temp of layout (when) * produces separate unit dosage.
5. a kind of lean logistics levelized delivery management system according to claim 3, which is characterized in that above-mentioned dispatching table
In include resource quantity, the resource quantity are as follows: resource quantity=[task total amount/when layout quantity]；
The task total amount of layout cannot be greater than resource quantity when same；
JIT material allocation table, task in levelized material allocation table real row's time cannot exist beyond the task
Planned time calculates the time range where material allocation table；
Task is preferentially toward front-seat.
6. a kind of lean logistics levelized delivery management system according to claim 1, which is characterized in that the Hardware Subdivision
Point include the electronic board shown for data information and the material state for automatic collection station infrared sensor and
For acquiring the PDA device of stock and distribution information in real time；
The electronic board is computer screen or projection arrangement, is used to show stock information, distribution information, warehouse personnel is instructed to match
The case where sending operation, understanding material on production line.
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Cited By (7)
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| CN110766353A (en) * | 2019-09-05 | 2020-02-07 | 长沙格力暖通制冷设备有限公司 | Lean logistics flexible distribution method, computer readable storage medium and logistics equipment |
| CN111582776A (en) * | 2020-03-27 | 2020-08-25 | 青岛奥利普自动化控制系统有限公司 | Material distribution method, device and equipment |
| CN111626655A (en) * | 2020-04-07 | 2020-09-04 | 青岛奥利普自动化控制系统有限公司 | Material processing method and equipment |
| WO2020244038A1 (en) * | 2019-06-06 | 2020-12-10 | 山东科技大学 | Material distribution method based on station group division |
| CN112270522A (en) * | 2020-10-14 | 2021-01-26 | 广东博智林机器人有限公司 | Steel bar operation method and system |
| CN113651018A (en) * | 2021-08-18 | 2021-11-16 | 宁波极望信息科技有限公司 | Production plan scheduling management system with visual progress control function |
| CN114732290A (en) * | 2020-12-23 | 2022-07-12 | 珠海优特智厨科技有限公司 | Material supplementing method, storage medium and material supplementing device |
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| CN112270522A (en) * | 2020-10-14 | 2021-01-26 | 广东博智林机器人有限公司 | Steel bar operation method and system |
| CN114732290A (en) * | 2020-12-23 | 2022-07-12 | 珠海优特智厨科技有限公司 | Material supplementing method, storage medium and material supplementing device |
| CN113651018A (en) * | 2021-08-18 | 2021-11-16 | 宁波极望信息科技有限公司 | Production plan scheduling management system with visual progress control function |
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Application publication date: 20181218 |