CN103362315B - A kind of hanger used for overall hoisting of pipelines and its construction method - Google Patents
A kind of hanger used for overall hoisting of pipelines and its construction method Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及建筑施工技术领域,尤其涉及一种管道整体吊装用的吊架及其施工方法。 The invention relates to the technical field of building construction, in particular to a hanger for overall hoisting of pipelines and a construction method thereof.
背景技术 Background technique
管道整体吊装是建筑施工领域常见的施工项目之一,在管道吊装施工过程中不仅存在很大的风险,而且也需要大量的人力物力,在工程施工过程中需要占用大量的施工时间,所以在工程施工过程中对管道整体吊装要编写单独的专项施工方案,经技术负责人审批后才能实施,由上可见管道整体吊装在施工中占有很重要的位置。 The overall hoisting of pipelines is one of the common construction projects in the field of construction. In the process of pipeline hoisting construction, there are not only great risks, but also a lot of manpower and material resources. It takes a lot of construction time during the construction process, so in the project During the construction process, a separate special construction plan should be prepared for the overall hoisting of the pipeline, which can only be implemented after being approved by the technical person in charge. It can be seen from the above that the overall hoisting of the pipeline occupies a very important position in the construction.
现有的管道整体吊装大都是采用吊架进行吊装,但是现有的吊架在施工过程中存在着危险系数大、施工效率低等问题。 The existing overall hoisting of pipelines mostly uses hangers for hoisting, but the existing hangers have problems such as high risk factor and low construction efficiency in the construction process.
发明内容 Contents of the invention
为了解决现有的管道整体吊装的吊架存在的危险系数大、施工效率低的问题,本发明提供了一种管道整体吊装用的吊架及其施工方法。 In order to solve the problems of high risk factor and low construction efficiency in the existing hanger for overall hoisting of pipelines, the present invention provides a hanger for overall hoisting of pipelines and a construction method thereof.
本发明采用如下技术方案: The present invention adopts following technical scheme:
本发明的管道整体吊装用的吊架是由四个管道支架、四个倒链和两个横担组成,管道支架固定在混凝土楼板上,管道支架的上端与倒链的一端相连接,倒链的另一端与横担的一端相连接,其中管道支架是由钢板和管道支架角钢组成,钢板和管道支架角钢是通过焊接连接在一起。 The hanger used for overall hoisting of pipelines of the present invention is composed of four pipeline supports, four inverted chains and two cross arms, the pipeline supports are fixed on the concrete floor, the upper end of the pipeline supports is connected with one end of the inverted chain, and the inverted chain The other end of the pipe is connected to one end of the cross arm, wherein the pipe support is composed of a steel plate and a pipe support angle steel, and the steel plate and the pipe support angle steel are connected together by welding.
所述钢板上开有用于管道支架膨胀螺栓穿过的螺栓孔,管道支架通过管道支架膨胀螺栓固定在混凝土楼板上。 The steel plate is provided with bolt holes for the expansion bolts of the pipeline support to pass through, and the pipeline support is fixed on the concrete floor through the expansion bolts of the pipeline support.
所述管道支架的管道支架角钢的上端开有直径为20毫米的上圆孔,倒链通过上圆孔固定在管道支架上。 The upper end of the pipe support angle steel of the pipe support has an upper round hole with a diameter of 20 mm, and the inverted chain is fixed on the pipe support through the upper round hole.
所述管道支架的管道支架角钢的下端开有用于与横担连接的下圆孔,所述下圆孔的直径为10毫米。 The lower end of the pipe support angle steel of the pipe support is provided with a lower round hole for connecting with the cross arm, and the diameter of the lower round hole is 10 mm.
所述横担是由双槽钢制成,横担的两端各焊有一块横担角钢,横担角钢上开有直径为10毫米的圆孔。 The cross-arm is made of double channel steel, and a cross-arm angle steel is respectively welded at both ends of the cross-arm, and a circular hole with a diameter of 10 mm is opened on the cross-arm angle steel.
所述横担角钢的尺寸为125×125×12毫米。 The size of the cross-arm angle steel is 125×125×12 mm.
一种管道整体吊装用的吊架的施工方法,该方法包括以下步骤: A construction method for a hanger used for overall hoisting of pipelines, the method comprising the following steps:
步骤一,将管道支架用管道支架膨胀螺栓固定在混凝土楼板上; Step 1, fixing the pipe support on the concrete floor with expansion bolts of the pipe support;
步骤二,将要吊装的管道固定在横担上,并将倒链连接到管道支架和横担上; Step 2, fix the pipe to be hoisted on the cross arm, and connect the inverted chain to the pipe bracket and the cross arm;
步骤三,对角四个倒链同时吊装,将管道吊至管道支架位置; Step 3: Hoist the four diagonal chains at the same time, and hoist the pipe to the position of the pipe support;
步骤四,通过螺栓将横担与管道支架锁死,然后对管道支架和横担之间进行满焊处理,待焊接完毕后,将倒链松开,固定管道。 Step 4: Lock the cross arm and the pipe support with bolts, and then perform full welding between the pipe support and the cross arm. After the welding is completed, loosen the chain and fix the pipe.
步骤四中螺栓是通过管道支架的下圆孔和横担的两端的横担角钢上的圆孔进行固定的。 In step 4, the bolts are fixed through the lower round holes of the pipe support and the round holes on the cross-arm angle steels at both ends of the cross-arm.
在吊装完成后在横担中部和混凝土楼板之间加一个稳定装置。 After the hoisting is completed, add a stabilizing device between the middle of the cross arm and the concrete floor.
所述稳定装置由圆钢、厚钢板和稳定装置角钢组成,圆钢的下端固定在横担中部,上端固定在稳定装置角钢上,稳定装置膨胀螺栓将厚钢板和稳定装置角钢固定在混凝土楼板上。 The stabilizing device is composed of round steel, thick steel plate and stabilizing device angle steel. The lower end of the round steel is fixed in the middle of the cross arm, and the upper end is fixed on the stabilizing device angle steel. The stabilizing device expansion bolt fixes the thick steel plate and the stabilizing device angle steel on the concrete floor. .
本发明的积极效果如下: The positive effects of the present invention are as follows:
本发明的吊架具有结构简单,构造合理,安全系数高的特点,利用倒链将管道提升至正确位置后,通过螺栓将横担和管道支架进行临时锁死固定,再进行焊接,将横担和管道支架固定,之后就可以将倒链松开取下,进行管道固定,整个方法简单轻便,使用便捷,省时省力,安装完成后,又在横担和混凝土楼板之间层架一个稳定装置,保证了整个结构的稳定性,使用本发明吊架的施工方法进行施工不仅能保障施工的安全,而且还能极大的提高施工效率。 The hanger of the present invention has the characteristics of simple structure, reasonable structure, and high safety factor. After the pipeline is lifted to the correct position by using the inverted chain, the crossarm and the pipeline support are temporarily locked and fixed by bolts, and then welded, and the crossarm It is fixed with the pipe support, and then the chain can be loosened and removed to fix the pipe. The whole method is simple and light, easy to use, and saves time and effort. After the installation is completed, a stabilizing device is installed between the cross arm and the concrete floor. , ensuring the stability of the whole structure, using the construction method of the hanger of the present invention to carry out construction can not only ensure the safety of construction, but also greatly improve the construction efficiency.
附图说明 Description of drawings
图1是本发明的吊架的结构示意图。 Fig. 1 is a schematic structural view of the hanger of the present invention.
图2是本发明的吊架吊装完毕后的左视图。 Fig. 2 is a left view of the hanger of the present invention after being hoisted.
图3是管道支架的钢板的平面图。 Fig. 3 is a plan view of the steel plate of the pipe support.
图4是稳定装置的的结构示意图。 Fig. 4 is a structural schematic diagram of the stabilizing device.
图5是管道支架与横担连接处的示意图。 Fig. 5 is a schematic diagram of the connection between the pipe support and the cross arm.
图6是管道支架的左视图。 Fig. 6 is a left side view of the pipe support.
1-管道支架、2-倒链、3-横担、4-钢板、5-管道支架角钢、6-稳定装置、7-螺栓孔、8-圆钢、9-厚钢板、10-稳定装置角钢、11-稳定装置膨胀螺栓、12-螺栓、13-横担角钢、14-管道支架膨胀螺栓、15-上圆孔、16-下圆孔。 1-Pipe support, 2-Inverted chain, 3-Cross arm, 4-Steel plate, 5-Pipe support angle steel, 6-Stabilizer, 7-Bolt hole, 8-Round steel, 9-Thick steel plate, 10-Stabilizer angle steel , 11-stabilizing device expansion bolts, 12-bolts, 13-crossarm angle steel, 14-pipe support expansion bolts, 15-upper round holes, 16-lower round holes.
具体实施方式 Detailed ways
下面的实施例是对本发明的进一步详细描述。 The following examples are further detailed descriptions of the present invention.
实施例参见附图1-6所示,水平管道安装,先绘制综合管线支架图,按要求先将管道支架安装完毕,在管道支架的立柱上提前用台钻开20毫米直径圆孔,用于固定倒链。管道支架的横担暂不与立柱焊接,先在地下室底板上将已预制好的四根管道连接在一起,然后对角四个倒链同时吊装,将管道吊至支架位置后,先用螺母将支架横担与立柱锁死,然后焊工对支架进行满焊处理,待焊接完毕后,将倒链松开,固定管道。管道固定好后可以在在横担中部和混凝土楼板之间加一个稳定装置,稳定装置由圆钢、厚钢板和角钢组成,圆钢的下端固定在横担中部,上端固定在角钢上,膨胀螺栓将厚钢板和角钢固定在混凝土楼板上。这样稳定装置能分散管道支架承受的管道的重量,减轻了管道支架的负担,也提高了安全性。 For the embodiment, refer to the accompanying drawings 1-6. For the installation of horizontal pipelines, first draw a comprehensive pipeline support diagram, install the pipeline support as required, and drill a 20 mm diameter round hole on the column of the pipeline support in advance for Fixed chain. The cross arm of the pipe support is not welded to the column for the time being. First, connect the four prefabricated pipes together on the basement floor, and then hoist the four diagonal chains at the same time. The cross arm of the bracket is locked with the column, and then the welder performs full welding on the bracket. After the welding is completed, the chain is released to fix the pipeline. After the pipeline is fixed, a stabilizing device can be added between the middle of the cross arm and the concrete floor. The stabilizing device is composed of round steel, thick steel plate and angle steel. The lower end of the round steel is fixed in the middle of the cross arm, and the upper end is fixed on the angle steel. Fix the thick steel plate and angle iron to the concrete floor slab. In this way, the stabilizing device can disperse the weight of the pipeline borne by the pipeline support, thereby reducing the burden of the pipeline support and improving safety.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。 Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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| CN104088442B (en) * | 2014-07-16 | 2016-06-15 | 中国一冶集团有限公司 | Airduct erecting device and method |
| CN105443871B (en) * | 2015-12-29 | 2018-03-09 | 中建三局机电工程有限公司 | A kind of new suspension and support and construction technology for the connection of horizontal multi-pipeline counterpart |
| CN109437010A (en) * | 2018-12-12 | 2019-03-08 | 上海市安装工程集团有限公司 | Pipeline jig, installation system and its operating method for pipeline assembling |
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