CN103350346B - Power takeoff driving shaft cold closed-die forging plastic forming technique - Google Patents

Power takeoff driving shaft cold closed-die forging plastic forming technique Download PDF

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Publication number
CN103350346B
CN103350346B CN201310281451.2A CN201310281451A CN103350346B CN 103350346 B CN103350346 B CN 103350346B CN 201310281451 A CN201310281451 A CN 201310281451A CN 103350346 B CN103350346 B CN 103350346B
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die
extrusion
cavity die
power takeoff
driving shaft
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CN103350346A (en
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张太良
万永福
陆圣存
申剑
戴金鑫
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Jiangsu Winner Machinery Co Ltd
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Jiangsu Winner Machinery Co Ltd
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Abstract

The invention discloses a kind of power takeoff driving shaft cold closed-die forging plastic forming technique, comprise the steps: a, intercept bar, extruding pre-treatment; D, deep extrusion punching; C, forward extrusion; D, diameter reducing extrusion; E, the extruding of plasticity reaming internal spline; F, rolling extrusion; In mould, cold forging goes out substantially to meet the blank of power takeoff driving shaft size, forging is convenient in demoulding, form by machine tooling again, processing method is simple, organize fine and closely woven, intensity is high, production efficiency is high, save material, and both met the requirement of power takeoff driving shaft Product Precision, reduce again manufacturing cost and production cycle, also met the trend of world today's development of manufacturing simultaneously.

Description

Power takeoff driving shaft cold closed-die forging plastic forming technique
Technical field
The present invention relates to power takeoff driving shaft, relate in particular to a kind of power takeoff driving shaft Cold Precision Forging Process of Spur.
Background technology
Power takeoff english abbreviation is PTO, it is exactly one group of change-speed gearing, claim again power take off, being generally to be formed by gear-box, Combined clutch, using gear to be connected with gearbox, is that axle is connected with lifting pump, it is an independent gear in gearbox, hang up this shelves, an open out, lifting pump just can turn round. Lifting pump is a hydraulic means, and lifting railway carriage, realizes self-unloading function. The special-purpose vehicle that dumper, fire fighting truck, concrete mixer, refrigeration etc. need extra power, obtains by power takeoff, and power takeoff is the attachment device that is contained in gearbox outside, and it obtains power from certain gear of gearbox. Being switched on or switched off of this power is that a magnetic valve by driver's cabin is controlled. Drive high-pressure oil pump for dumper by power takeoff; Drive water pump for fire fighting truck; Drive compressor for refrigeration car; Drive hydraulic motor Stirring tank. Power takeoff is generally connection for transmission axle or is directly connected with gear pump, is generally to connect power transmission shaft at home, and few people's design directly connects with gear pump, in Europe, North America, because the design of power takeoff is various, of a great variety. A kind of power takeoff driving shaft, comprises hollow shaft body, has inner circle and cylindrical, and described inner circle has the spline inner headed face 1, the internal diameter that connect successively and shrinks transition face 2, contraction inner headed face 3, internal diameter expansion transition face 4, expansion inner headed face 5 and large aperture inner headed face 6; Described cylindrical has the periphery 7, the external diameter that connect successively and shrinks transition face 8, contraction periphery 9, annular lug 10, straight-tooth periphery 11, the second periphery 12 and external diameter contraction flank 13. Adopt machine-tooled method to produce and have advantages of that precision is high, but its production cycle is long, manufacturing cost is high. First manufacturing firm all adopts precision forging blank technology both at home and abroad at present, then a little machined, can meet like this required precision, has reduced again manufacturing cost and cycle, also meets the trend of world today's development of manufacturing simultaneously. But because the external diameter of periphery 7 and annular lug 10 is large, shrink periphery 9 internal diameters little, belong to the little shape in large centre, two, increased difficulty to the forging demoulding. The production method that power takeoff driving shaft hot forging is traditional: blanking, heating, forge hot, normalizing, lathe processing, drilling machine bore mesopore (two boring), bore hole. China Intellectual Property Office discloses the quick precise extrusion new technology of CN1672863 axle tube forging, it is characterized in that adopting hot rolling round bar be heated to forging temperature on hydraulic press without setting up separately punching the wad operation Huo Qie Head operation, accurate quick penetrating endoporus and the outline of being shaped, technical process is: jumping-up-punching-perforation and forward extrusion-upsetting squeeze. China Intellectual Property Office also discloses CN101602157 and discloses a kind of production technology of speed reducer output shaft, comprises the following steps: a, buy raw material; B, blanking; C, be heated to 1120-1200 DEG C; D, the raw material that step c is heated pull out on pneumatic hammer swage block, and round as a ball on movable swage block, shaping forge the cylinder that substantially meets speed reducer output shaft size in loose tool; E, the base in steps d is put into jumping-up major part on friction press, enclosed closed die forging, forges output shaft forged piece; F, utilize remnant forging thermal quenching; G, 520-660 DEG C tempering; H, machine tooling; I, finished product. Power takeoff driving shaft hot forging shortcoming: tissue looseness, density is low; Intensity is low, and labour intensity is large; Efficiency is low, and the production cycle is long; Deep hole machining difficulty cost is high; Machining apparatus has high input; Waste raw material.
Summary of the invention
The invention provides one organize fine and closely woven, intensity is high, production efficiency is high, cost is low, the power takeoff driving shaft cold closed-die forging plastic forming technique saving material.
The technical solution adopted for the present invention to solve the technical problems is as follows:
Power takeoff driving shaft cold closed-die forging plastic forming technique, comprises the steps:
A, intercepting bar, extruding pre-treatment;
B, deep extrusion punching: the good blank of phospholeumization is put into back extrusion concave, punch carries out backward extrusion to the upper surface of blank, form deep hole the cylindrical shape with bottom, adopt forcing press stamping-out cylinder barrel shaped bottom, the center that forms axis body is shaped with the hollow shaft of a through hole;
C, forward extrusion: hollow shaft is just put into and to be squeezed die, utilize inner chamber and the top forward extrusion of punch to hollow shaft, formed identical and external diameter is not of uniform size two sections of hollow shaft A and B and their changeover portion of internal diameter;
D, diameter reducing extrusion: above-mentioned hollow shaft is inverted in diameter reducing extrusion die, and to the large outer diameter A of hollow shaft, portion carries out diameter reducing extrusion, the A portion external diameter after tube reducing is still greater than B portion external diameter;
E, the extruding of plasticity reaming internal spline: extrusion after tube reducing is put into cold-extruded reaming die, utilize punch to carry out cold extrusion reaming to B end surface endoporus, form B end surface inwall spline segment, and the inside and outside footpath expansion of B end surface, on cylindrical, form annular lug (10) simultaneously;
F, rolling extrusion: to the cold extrusion of rolling of the hollow shaft A portion after plasticity reaming, make A portion outer wall form straight-tooth periphery.
Described forward extrusion is two step forward extrusions, and a step connects extruding and forms little external diameter B portion, and step forward extrusion forms large outer diameter A portion.
In plasticity reaming internal spline compression step: described cold-extruded reaming die comprises upper cavity die, lower cavity die, Pre-stress cover and stripping attachment, and described stripping attachment is located at the bottom of lower cavity die, and Pre-stress cover is arranged on the outside of upper cavity die, lower cavity die; Described cold-extruded reaming die is spliced to form by upper cavity die, the lower cavity die with different extruding die cavities, the cylindrical shape adaptation of the extruding die cavity of the upper cavity die being spliced to form and lower cavity die and the cold-extruded part of power takeoff driving shaft; Described upper cavity die and lower cavity die are by the fixing splicing of Pre-stress cover, and described upper cavity die can move and separate with lower cavity die along the inwall of Pre-stress cover; The extruding die cavity of described upper cavity die is large and small cylindrical die cavity and the adapter cavity between them from top to bottom; Described punch is large, medium and small cylindrical section and they changeover portion between separately from top to bottom, on the outer wall of described middle cylindrical section, is provided with spline tooth.
Described upper cavity die is split-type structural, and it is surrounded and formed by two or more die lobes.
Described upper cavity die is provided with annular groove chamber or lower cavity die and on the inwall of stitching portion, is provided with on the inwall that annular groove chamber or upper cavity die and lower cavity die be incorporated in stitching portion and is provided with annular groove chamber on the inwall of stitching portion.
The present invention compared with prior art has following beneficial effect:
The present invention is by carrying out deep extrusion punching, forward extrusion, diameter reducing extrusion, the extruding of plasticity reaming internal spline, rolling extrusion to raw bar material, in mould, cold forging goes out substantially to meet the blank of power takeoff driving shaft size; Because upper cavity die is split-type structural, it is surrounded and is formed by two or more die lobes, and after the extruding of plasticity reaming internal spline, stripping attachment ejects hollow shaft, and the die lobe of upper cavity die moves up with hollow shaft, after going out Pre-stress cover, naturally separately, forging is convenient in demoulding die lobe; Form by machine tooling, processing method is simple again, organize fine and closely woven, intensity is high, production efficiency is high, save material, both meet the requirement of power takeoff driving shaft Product Precision, reduced again manufacturing cost and production cycle, also met the trend of world today's development of manufacturing simultaneously.
Brief description of the drawings
Fig. 1 is the structural representation of power takeoff driving shaft in the embodiment of the present invention;
Fig. 2 is embodiment of the present invention bar deformation process structural representation;
Fig. 3 is the structural representation of cold-extruded reaming die in the embodiment of the present invention;
Fig. 4 is the top view of cold-extruded reaming die upper cavity die in the embodiment of the present invention;
Fig. 5 is the cutaway view of cold-extruded reaming die upper cavity die in the embodiment of the present invention.
Sequence number in figure: 1, spline inner headed face, 2, internal diameter shrinks transition face, 3, shrink inner headed face, 4, internal diameter expansion transition face, 5, expansion inner headed face, 6, large aperture inner headed face, 7, periphery, 8, external diameter shrinks transition face, and 9, shrink periphery, 10, annular lug, 11, straight-tooth periphery, 12, the second periphery, 13, external diameter shrinks flank, 14, punch, 15, upper cavity die, 16, lower cavity die, 17, Pre-stress cover, 18, stripping attachment, 19, die lobe.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is further illustrated.
Embodiment mono-: shown in Figure 1, a kind of power takeoff driving shaft, comprise hollow shaft body, have inner circle and cylindrical, described inner circle has the spline inner headed face 1, the internal diameter that connect successively and shrinks transition face 2, contraction inner headed face 3, internal diameter expansion transition face 4, expansion inner headed face 5 and large aperture inner headed face 6; Described cylindrical has the periphery 7, the external diameter that connect successively and shrinks transition face 8, contraction periphery 9, annular lug 10, straight-tooth periphery 11, the second periphery 12 and external diameter contraction flank 13; The corresponding periphery 7 of described spline inner headed face 1 is arranged on hollow shaft body inner circle, described annular lug 10 and straight-tooth periphery 11 are arranged on and shrink in the corresponding cylindrical of inner headed face 3 region, and described internal diameter expansion transition face 4 is arranged in the corresponding inner circle of the second periphery 12 region. Periphery 7, external diameter contraction transition face 8, contraction periphery 9, annular lug 10, straight-tooth periphery 11, the second periphery 12 that the spline inner headed face 1 of the inner circle of this power takeoff driving shaft, internal diameter contraction transition face 2, contraction inner headed face 3, internal diameter are expanded transition face 4, expansion inner headed face 5 and cylindrical are all that forging forms, and only have the external diameter contraction flank 13 on large aperture inner headed face 6 and the cylindrical in inner circle to adopt machined to produce. Shown in Fig. 2, Fig. 3, Fig. 4 and Fig. 5, a kind of power takeoff driving shaft cold closed-die forging plastic forming technique, comprises the steps:
A, according to product requirement, determine length size, adopt high speed circular saw machine bed to intercept bar; Pack the bar having cut off into shaft furnace and adopt annealing process annealing; According to drawing dimensional requirement lathe processing base; The blank that lathe is processed is put into shot-blasting machine and is carried out carrying out phospholeum processing after appearance blasting treatment again;
B, deep extrusion punching: the good blank of phospholeumization is put into back extrusion concave, punch carries out backward extrusion to the upper surface of blank, form deep hole the cylindrical shape with bottom, adopt forcing press stamping-out cylinder barrel shaped bottom, the center that forms axis body is shaped with the hollow shaft of a through hole;
C, forward extrusion: after face work, process annealing, ball blast, phosphatization, saponification are processed, hollow shaft is put into and just squeezed die, utilize inner chamber and the top forward extrusion of punch to hollow shaft, formed identical and external diameter is not of uniform size two sections of hollow shaft A and B and their changeover portion of internal diameter; Described forward extrusion is two step forward extrusions, and a step connects extruding and forms little external diameter B portion, and step forward extrusion forms large outer diameter A portion.
D, diameter reducing extrusion: face work, process annealing, ball blast, phosphatization, saponification are inverted in above-mentioned hollow shaft in diameter reducing extrusion die after processing, and to the large outer diameter A of hollow shaft, portion carries out diameter reducing extrusion, and the A portion external diameter after tube reducing is still greater than B portion external diameter;
E, the extruding of plasticity reaming internal spline: after phosphatization, saponification are processed, extrusion after tube reducing is put into cold-extruded reaming die, utilize punch 14 to carry out cold extrusion reaming to B end surface endoporus, form B end surface inwall spline segment, and the inside and outside footpath of B end surface expands, and forms annular lug 10 on cylindrical simultaneously; Described cold-extruded reaming die comprises upper cavity die 15, lower cavity die 16, Pre-stress cover 17 and stripping attachment 18, and described stripping attachment 18 is located at the bottom of lower cavity die 16, and Pre-stress cover 17 is arranged on the outside of upper cavity die 15, lower cavity die 16; Described cold-extruded reaming die is spliced to form by upper cavity die 15, the lower cavity die 16 with different extruding die cavities, the cylindrical shape adaptation of the cold-extruded part of the upper cavity die 15 being spliced to form and the extruding die cavity of lower cavity die 16 and power takeoff driving shaft; Described upper cavity die 15 and lower cavity die 16 are by the fixing splicing of Pre-stress cover 17, and described upper cavity die 15 can move and separate with lower cavity die 16 along the inwall of Pre-stress cover 17; The extruding die cavity of described upper cavity die 15 is large and small cylindrical die cavity and the adapter cavity between them from top to bottom, and described upper cavity die 15 is split-type structural, and it is surrounded and formed by three die lobes 19, and the profile of described upper cavity die 15 is inversed taper platform structure; Described lower cavity die 16 is provided with annular groove chamber on the inwall of stitching portion, and the annular lug 10 on annular groove chamber and power takeoff driving shaft cylindrical matches; Described punch 14 is large, medium and small cylindrical section and they changeover portion between separately from top to bottom, on the outer wall of described middle cylindrical section, is provided with spline tooth;
F, rolling extrusion: to the cold extrusion of rolling of the hollow shaft A portion after plasticity reaming, make A portion outer wall form straight-tooth periphery 11.
Embodiment bis-: with embodiment mono-, difference is only provided with annular groove chamber for described upper cavity die 15 on the inwall of stitching portion, the annular lug 10 on annular groove chamber and power takeoff driving shaft cylindrical matches.
Embodiment tri-: with embodiment mono-, difference is only provided with annular groove chamber for described upper cavity die 15 and lower cavity die 16 are incorporated on the inwall of stitching portion, and the annular lug 10 on annular groove chamber and power takeoff driving shaft cylindrical matches.
Embodiment is just for the ease of understanding technical scheme of the present invention; do not form limiting the scope of the invention; every interior any simple modification, equivalent variations and modification of perhaps according to technical spirit of the present invention, above scheme being done that does not depart from technical solution of the present invention, within all still belonging to protection domain of the present invention.

Claims (7)

1. power takeoff driving shaft cold closed-die forging plastic forming technique, is characterized in that comprising the steps:
A, intercepting bar, extruding pre-treatment;
B, deep extrusion punching: the good blank of phospholeumization is put into back extrusion concave, punch carries out backward extrusion to the upper surface of blank, form deep hole the cylindrical shape with bottom, adopt forcing press stamping-out cylinder barrel shaped bottom, the center that forms axis body is shaped with the hollow shaft of a through hole;
C, forward extrusion: hollow shaft is just put into and to be squeezed die, utilize inner chamber and the top forward extrusion of punch to hollow shaft, formed identical and external diameter is not of uniform size two sections of hollow shaft A and B and their changeover portion of internal diameter;
D, diameter reducing extrusion: above-mentioned hollow shaft is inverted in diameter reducing extrusion die, and to the large outer diameter A of hollow shaft, portion carries out diameter reducing extrusion, the A portion external diameter after tube reducing is still greater than B portion external diameter;
E, the extruding of plasticity reaming internal spline: extrusion after tube reducing is put into cold-extruded reaming die, utilize punch (14) B end surface endoporus to be carried out to cold extrusion reaming, form B end surface inwall spline segment, and the inside and outside footpath expansion of B end surface, on cylindrical, form annular lug (10) simultaneously;
F, rolling extrusion: to the cold extrusion of rolling of the hollow shaft A portion after plasticity reaming, make A portion outer wall form straight-tooth periphery (11).
2. power takeoff driving shaft cold closed-die forging plastic forming technique according to claim 1, is characterized in that: described forward extrusion is two step forward extrusions, and a step connects extruding and forms little external diameter B portion, and two step forward extrusions form large outer diameter A portion.
3. power takeoff driving shaft cold closed-die forging plastic forming technique according to claim 2, it is characterized in that: in plasticity reaming internal spline compression step: described cold-extruded reaming die comprise upper cavity die (15), lower cavity die (16), Pre-stress cover (17) with stripping attachment (18), (18) described stripping attachment is located at lower cavity die bottom (16), Pre-stress cover be (17) arranged on upper cavity die (15), lower cavity die outside (16); Described cold-extruded reaming die by the upper cavity die with different extruding die cavities (15), (16) lower cavity die be spliced to form, the upper cavity die being spliced to form (15) with the cylindrical shape adaptation of the cold-extruded part of extruding die cavity (16) of lower cavity die and power takeoff driving shaft; (17) (16) (15) described upper cavity die fix splicing by Pre-stress cover with lower cavity die, and (15) described upper cavity die can move and (16) separate with lower cavity die along Pre-stress cover inwall (17); Described upper cavity die extruding die cavity is (15) large and small cylindrical die cavity and the adapter cavity between them from top to bottom; (14) described punch is large, medium and small cylindrical section and they changeover portion between separately from top to bottom, on the outer wall of described middle cylindrical section, is provided with spline tooth.
4. power takeoff driving shaft cold closed-die forging plastic forming technique according to claim 3, is characterized in that: (15) described upper cavity die is split-type structural, and (19) it surrounded and form by two or more die lobes.
5. according to the power takeoff driving shaft cold closed-die forging plastic forming technique described in claim 3 or 4, it is characterized in that: described upper cavity die profile is (15) inversed taper platform structure.
6. according to the power takeoff driving shaft cold closed-die forging plastic forming technique described in claim 3 or 4, it is characterized in that: (15) described upper cavity die is provided with annular groove chamber or lower cavity die and (16) on the inwall of stitching portion, is provided with annular groove chamber or upper cavity die and is (15) (16) incorporated on the inwall of stitching portion and is provided with annular groove chamber with lower cavity die on the inwall of stitching portion.
7. power takeoff driving shaft cold closed-die forging plastic forming technique according to claim 5, is characterized in that: (15) described upper cavity die is provided with annular groove chamber or lower cavity die and (16) on the inwall of stitching portion, is provided with annular groove chamber or upper cavity die and is (15) (16) incorporated on the inwall of stitching portion and is provided with annular groove chamber with lower cavity die on the inwall of stitching portion.
CN201310281451.2A 2013-07-06 2013-07-06 Power takeoff driving shaft cold closed-die forging plastic forming technique Active CN103350346B (en)

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Application publication date: 20131016

Assignee: Xinghua tripod Precision Forging Technology Co., Ltd.

Assignor: Jiangsu Winner Machinery Co., Ltd.

Contract record no.: 2015320000182

Denomination of invention: Power takeoff transmission shaft cold precision forging plastic forming process

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Denomination of invention: Power takeoff transmission shaft cold precision forging plastic forming process

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