CN103350072B - Worm-eaten sunflower seed sorting unit - Google Patents
Worm-eaten sunflower seed sorting unit Download PDFInfo
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- CN103350072B CN103350072B CN201310291784.3A CN201310291784A CN103350072B CN 103350072 B CN103350072 B CN 103350072B CN 201310291784 A CN201310291784 A CN 201310291784A CN 103350072 B CN103350072 B CN 103350072B
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Abstract
The invention relates to a worm-eaten sunflower seed sorting unit, which includes driving devices, sunflower seed delivery devices, manipulator sorting devices, visual identifying devices, air injection sorting devices and spraying cleaning devices. According to the invention, worn-eaten sunflower seeds are identified through methods of machine vision and image processing, and are efficiently sorted through the delivery devices and sorting devices; seed turning devices can be used for turning over all the seeds accurately; the adopted two sets of independent image acquisition systems can be used for image acquisition of two arc characteristic faces of sunflower seeds in the same batch, and guarantee that all the seeds with worm-eaten characteristics are identified; the adopted two sets of independent and different worn-eaten sunflower seed sorting mechanisms matched with two sets of independent visual identifying systems can be used for sorting the identified worm-eaten sunflower seeds; therefore, the worm-eaten sunflower seed sorting unit has the advantages of excellent sorting effect and universality as well as high working efficiency.
Description
Technical field
The present invention relates to food processing sorting unit technical field, especially a kind of worm-eaten sunflower seeds sorting unit.
Background technology
Sunflower seeds is commonly called as melon seeds, is the seed of sunflower, is also tool traditional characteristics, time-honored parched food simultaneously.
Polly seed nucleole containing abundant unrighted acid, high-quality protein, potassium, phosphorus, calcium, magnesium, selenium element and the nutrient such as vitamin E, vitamin B1, its contained abundant potassium element to cardioprotection function, a lot of benifit of preventing hypertension.Sunflower seed contain abundant vitamin E, have prevent aging, put forward immunity, the effect of angiocardiopathy preventing.Meanwhile, in polly seed nucleole, contained phytosterol and phosphatide, can suppress the synthesis of cholesterol in human body, prevents plasma cholesterol too much, can prevent artery sclerosis.
In existing sunflower seeds producing process, the sorting of worm-eaten sunflower seeds is all adopted to the method for artificial separation, rely on the mode of manual sorting from unscreened sunflower seeds, sort out the sunflower seeds of worm-eaten.But the mode inefficiency of manual sorting, poor accuracy, make the processing product process of whole sunflower seeds realize automation, labor strength is high simultaneously.
Summary of the invention
The applicant adopts the shortcomings such as artificial separation mode inefficiency in above-mentioned existing production technology, a kind of worm-eaten sunflower seeds sorting unit is provided, thus realize sunflower seeds sorting simplified processing, high efficiency, automation, for the production line of sunflower seeds producing process, worm-eaten sunflower seeds automatic sorting is realized by machine vision technique, operating efficiency is high, and precision is high, reduces the labour intensity of workman.
The technical solution adopted in the present invention is as follows:
A kind of worm-eaten sunflower seeds sorting unit, comprise frame, described frame is extended with the first parallel sub-stent, the second sub-stent and the 3rd sub-stent in the horizontal direction, is positioned on each support and is separately installed with drive unit, sunflower seeds conveying device, manipulator sorting equipment, device for visual identification.
Its further technical scheme is:
Described drive unit is motor, is positioned at mounted motor on the 3rd sub-stent, is positioned on the second sub-stent and is provided with the first belt wheel, installs the first synchronous cog belt between the output of described motor and the second belt wheel; Be coaxially installed with the first head roll with the first belt wheel, described second sub-stent top is also provided with the second belt wheel, installs the second synchronous cog belt between described second belt wheel and the first belt wheel; The second head roll is coaxially installed with the second belt wheel, in the middle part of described first sub-stent, interval is provided with the first auxiliary cylinder, the 4th auxiliary cylinder, and the two ends being positioned at the first sub-stent install the 5th auxiliary cylinder and the 3rd auxiliary cylinder respectively, the second auxiliary cylinder is installed in the rear end being positioned at the second sub-stent; The structure of described sunflower seeds conveying device is: comprise the first conveyer belt, and described first conveyer belt walks around the second head roll, the 4th auxiliary cylinder to the 3rd auxiliary cylinder, forms the conveying device of the first conveyer belt; Comprise the second conveyer belt, described second conveyer belt walks around the second head roll, the first auxiliary cylinder, the 5th auxiliary cylinder, the first head roll to the second auxiliary cylinder, forms the conveying device of the second conveyer belt; The structure of described manipulator sorting equipment is: comprise the column being installed on support rear portion, and described column is provided with sorting manipulator, and described sorting manipulator is corresponding with the first conveyer belt;
Also comprise turn-over rig, the structure of described turn-over rig is: described first conveyer belt and the second conveyer belt are positioned at the second head roll place and fit, and being attached to associated movement on the second head roll, the overlapping position being positioned at the first conveyer belt in the second head roll place and the second conveyer belt forms turn-over rig;
Described device for visual identification is distributed with two groups, be positioned on the second sub-stent and framework is installed, described framework extends to the top of the first sub-stent, one group of device for visual identification is installed between base of frame and the first sub-stent, another is installed between the first sub-stent and the second sub-stent and organizes device for visual identification, described device for visual identification comprises the industrial camera being installed on frame roof, and the light source be installed on the first sub-stent and the second sub-stent, described light source is corresponding with the second conveyer belt with the first conveyer belt respectively;
Also comprise sorting spray nozzle device, the structure of described sorting spray nozzle device is: comprise the bearing being installed on the second sub-stent end, described bearing is extended with inclination installing plate, described inclination installing plate installs equally distributed nozzle, and described nozzle is corresponding with the second conveyer belt;
Be positioned at central rack and be also provided with jet cleaning device, two groups of jet cleaning devices lay respectively at the two ends of the second head roll, and two groups of jet cleaning devices are corresponding with the second conveyer belt with the first conveyer belt respectively.
Beneficial effect of the present invention is as follows:
Compact conformation of the present invention, rationally, easy and simple to handle, adopt the method for machine vision and image procossing to identify worm-eaten sunflower seeds, realize efficient sorting by conveyer and sorting unit, from numerous sunflower seeds, sub-elect worm-eaten sunflower seeds.
It is selected that the present invention adopts machine vision technique to realize the automation of sunflower seeds, especially the sorting of worm-eaten sunflower seeds, contribute to realizing the digitlization of sunflower seeds production process and product quality, intelligentized control method and management, the end product quality of effective raising sunflower seeds and production efficiency, improve production environment, ensure food sanitation safe, meet the growth requirement that roasted seeds and nuts industry promotes production automation level, strengthen core competitiveness.Simultaneously to raising the sunflower seeds quality of production and efficiency, facilitate economic and social that benefit increases, to realize processing of farm products modernization significant.
The present invention is directed to the feature in the two radian characteristic face of sunflower seeds, for ensureing to realize the machine vision collection apparatus to the two radian characteristic face of sunflower seeds, design sunflower seeds turn-over rig, realize to sunflower seeds accurately, exhaustively turn-over process, and then adopt two to overlap independently image capturing system and carry out IMAQ to two radian characteristic faces with a collection of sunflower seeds, ensure to be missed without worm-eaten feature.Adopt the independent different worm-eaten sunflower seeds sorting mechanism (manipulator sorting mechanism and sorting nozzle mechanism) of two covers, by coordinating two to overlap independently visual identifying system, carry out sorting to the worm-eaten sunflower seeds identified, sharpness of separation is high simultaneously.
The whole automation degree of equipment of the present invention is high, and conveying, identification, sorting complete all automatically, and versatility is good, and without the need to artificial participation, operating efficiency is high, reduce labor strength.
Accompanying drawing explanation
Fig. 1 is stereogram of the present invention.
Fig. 2 is the stereogram at another visual angle of the present invention.
Fig. 3 is front view of the present invention.
Fig. 4 is the structural representation of conveying device first conveyer belt of the present invention.
Fig. 5 is the structural representation of conveying device second conveyer belt of the present invention.
Fig. 6 is the structural representation of turn-over rig of the present invention.
Fig. 7 is the structural representation of sorting spray nozzle device of the present invention.
Fig. 8 is the left view of Fig. 7.
Wherein: 1, motor; 2, the first synchronous cog belt; 3, the first belt wheel; 4, the first head roll; 5, jet cleaning device; 6, the second synchronous cog belt; 7, the second belt wheel; 8, frame; 9, the second conveyer belt; 10, the second head roll; 11, the first auxiliary cylinder; 12, the first conveyer belt; 13, sorting manipulator; 14, the first sub-stent; 15, the second sub-stent; 16, the 3rd sub-stent; 17, industrial camera; 18, framework; 19, light source; 20, the second auxiliary cylinder; 21, sorting spray nozzle device; 22, column; 23, the 3rd auxiliary cylinder; 24, the 4th auxiliary cylinder; 25, the 5th auxiliary cylinder; 26, nozzle; 27, inclination installing plate; 28, bearing.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described.
As shown in Figure 1, Figure 2 and Figure 3, the worm-eaten sunflower seeds sorting unit of the present embodiment, comprise frame 8, frame 8 is extended with the first parallel sub-stent 14, second sub-stent 15 and the 3rd sub-stent 16 in the horizontal direction, is positioned on each support and is separately installed with drive unit, sunflower seeds conveying device, manipulator sorting equipment, device for visual identification.
Drive unit is motor 1, is positioned at mounted motor 1 on the 3rd sub-stent 16, is positioned on the second sub-stent 15 and is provided with the first belt wheel 3, installs the first synchronous cog belt 2 between the output of motor 1 and the second belt wheel 7; Be coaxially installed with the first head roll 4, second sub-stent 15 top with the first belt wheel 3 to be also provided with between the second belt wheel 7, second belt wheel 7 and the first belt wheel 3 second synchronous cog belt 6 is installed; The second head roll 10 is coaxially installed with the second belt wheel 7, in the middle part of first sub-stent 14, interval is provided with the first auxiliary cylinder 11, the 4th auxiliary cylinder 24, and the two ends being positioned at the first sub-stent 14 install the 5th auxiliary cylinder 25 and the 3rd auxiliary cylinder 23 respectively, the second auxiliary cylinder 20 is installed in the rear end being positioned at the second sub-stent 15.
The structure of sunflower seeds conveying device is:
As shown in Figure 4, comprise the first conveyer belt 12, first conveyer belt 12 and walk around the second head roll 10, the 4th auxiliary cylinder 24 to the 3rd auxiliary cylinder 23, form the conveying device of the first conveyer belt 12;
As shown in Figure 5, comprise the second conveyer belt 9, second conveyer belt 9 and walk around the second head roll 10, first auxiliary cylinder 11, the 5th auxiliary cylinder 25, first head roll 4 to the second auxiliary cylinder 20, form the conveying device of the second conveyer belt 9;
The structure of manipulator sorting equipment is: comprise the column 22 being installed on support rear portion, column 22 is provided with sorting manipulator 13, and sorting manipulator 13 is corresponding with the first conveyer belt 12.
As shown in Figure 6, also comprise turn-over rig, the structure of turn-over rig is: the first conveyer belt 12 and the second conveyer belt 9 are positioned at the second head roll 10 place and fit, and being attached to associated movement on the second head roll 10, the overlapping position being positioned at the first conveyer belt 12 in the second head roll 10 place and the second conveyer belt 9 forms turn-over rig.
Device for visual identification is distributed with two groups, be positioned on the second sub-stent 15 and framework 18 is installed, framework 18 extends to the top of the first sub-stent 14, bottom framework 18 and between the first sub-stent 14, one group of device for visual identification is installed, between the first sub-stent 14 and the second sub-stent 15, another is installed and organizes device for visual identification, device for visual identification comprises the industrial camera 17 being installed on framework 18 top, and the light source 19 be installed on the first sub-stent 14 and the second sub-stent 15, light source 19 is corresponding with the second conveyer belt 9 with the first conveyer belt 12 respectively.
As shown in Figure 7 and Figure 8, also comprise sorting spray nozzle device 21, the structure of sorting spray nozzle device 21 is: comprise the bearing 28 being installed on the second sub-stent 15 end, bearing 28 is extended with inclination installing plate 27, inclination installing plate 27 is installed equally distributed nozzle 26, nozzle 26 is corresponding with the second conveyer belt 9.
Be positioned in the middle part of frame 8 and be also provided with the two ends that jet cleaning device 5, two groups of jet cleaning devices 5 lay respectively at the second head roll 10, two groups of jet cleaning devices 5 are corresponding with the second conveyer belt 9 with the first conveyer belt 12 respectively.Jet cleaning device 5 has booster action.Jet cleaning device 5 is cleaned the first conveyer belt 12 and the second conveyer belt 9 respectively by ejection high velocity air, foul, dust and the graininess foreign material etc. in sunflower seeds are mixed in main removing sunflower seeds transport process, increase the life-span of conveyer belt, remove foreign material to the interference of visual identity.
In actual use procedure, by having operated the sorting of sunflower seeds as follows.
Worm-eaten sunflower seeds sorting unit of the present invention, the arrangement of its integral device is Dual-layer, and every layer includes sunflower seeds conveying device, device for visual identification and manipulator sorting equipment.Be positioned at the second head roll 10 place between two-layer and form sunflower seeds turn-over rig, make the double-deck sunflower seeds detected be with two of batch sunflower seeds not homonymy cambered surfaces.
The present invention will shake the right side that hopper (not shown in FIG.) is placed in this equipment, its Height Adjustment is to the height higher than the first conveyer belt 12, the sunflower seeds of vibrations hopper (not shown in FIG.) discharging can be scattered stably be laid on the first conveyer belt 12, and ensure between sunflower seeds without covering and blocking.
Sunflower seeds on first conveyer belt 12 is advanced by the conveying of conveyer belt, after first set NI Vision Builder for Automated Inspection, is gathered the image information of sunflower seeds upwards side cambered surface that the first conveyer belt 12 tiles by industrial camera 17.For graphical information, the worm-eaten sunflower seeds recognition system of application design, identifies the sunflower seeds containing worm-eaten feature in this side cambered surface of the sunflower seeds on the first conveyer belt 12, and after obtaining locating information; When sunflower seeds is delivered to manipulator sorting unit place, sorted out the worm-eaten sunflower seeds identified by sorting manipulator 13.
Remaining sunflower seeds for this reason side does not comprise worm-eaten feature, and residue sunflower seeds enters sunflower seeds turn-over rig after sorting manipulator 13.
The principle of turn-over rig mainly completes turn-over action by major diameter cylinder and the two cover conveyer belts be wrapped on cylinder that overlap.
After sunflower seeds is by the sorting of manipulator sorting unit, enter the intersection of the first conveyer belt 12 and the second conveyer belt 9, the intersection of two conveyer belts is all wrapped on the second head roll 10 simultaneously, article two, keep certain pressure between conveyer belt intersection, make the sunflower seeds entering two conveyer belt intersection keep attitude constant under interband pressure.Meanwhile, keep the constant sunflower seeds of attitude to follow the surperficial rotary motion of the second head roll 10, the anglec of rotation is 180 degree, and it realizes the turn-over action of sunflower seeds just.
After the second head roll 10, sunflower seeds completes turn-over action, and meanwhile, depart from the intersection of two conveyer belts, the sunflower seeds after turn-over is laid on the second conveyer belt 9 stably, namely enters the second cover identification sorting unit.Second cover identifies in sorting unit, first sunflower seeds is laid on the second conveyer belt 9, through delivering into the second cover NI Vision Builder for Automated Inspection, after IMAQ and identifying processing, identify the sunflower seeds that this side cambered surface comprises worm-eaten feature, analysis meter calculates the coordinate position of worm-eaten sunflower seeds on the second conveyer belt 9 simultaneously, finally arrive the sorting spray nozzle device 21 at the second conveyer belt 9 end place at this batch of sunflower seeds after, utilizes high speed nozzle 26 to be blown away by worm-eaten sunflower seeds.
So far, identified and sorting unit by two covers, two of a collection of sunflower seeds side cambered surfaces have all been carried out identification and sorting, ensure that the accuracy of identification and sorting.Reliable operation, operating efficiency is high.
More than describing is explanation of the invention, and be not the restriction to invention, limited range of the present invention, see claim, within protection scope of the present invention, can do any type of amendment.
Claims (5)
1. a worm-eaten sunflower seeds sorting unit, it is characterized in that: comprise frame (8), described frame (8) is extended with parallel the first sub-stent (14), the second sub-stent (15) and the 3rd sub-stent (16) in the horizontal direction, is positioned on each support and is separately installed with drive unit, sunflower seeds conveying device, manipulator sorting equipment, device for visual identification;
Described drive unit is motor (1), be positioned at the upper mounted motor (1) of the 3rd sub-stent (16), be positioned on the second sub-stent (15) and the first belt wheel (3) is installed, between the output of described motor (1) and the second belt wheel (7), the first synchronous cog belt (2) is installed; Be coaxially installed with the first head roll (4) with the first belt wheel (3), described second sub-stent (15) top is also provided with the second belt wheel (7), installs the second synchronous cog belt (6) between described second belt wheel (7) and the first belt wheel (3); The second head roll (10) is coaxially installed with the second belt wheel (7), interval, described first sub-stent (14) middle part is provided with the first auxiliary cylinder (11), the 4th auxiliary cylinder (24), and the two ends being positioned at the first sub-stent (14) install the 5th auxiliary cylinder (25) and the 3rd auxiliary cylinder (23) respectively, the second auxiliary cylinder (20) is installed in the rear end being positioned at the second sub-stent (15);
The structure of described sunflower seeds conveying device is: comprise the first conveyer belt (12), described first conveyer belt (12) walks around the second head roll (10), the 4th auxiliary cylinder (24) to the 3rd auxiliary cylinder (23), forms the conveying device of the first conveyer belt (12);
Comprise the second conveyer belt (9), described second conveyer belt (9) walks around the second head roll (10), the first auxiliary cylinder (11), the 5th auxiliary cylinder (25), the first head roll (4) to the second auxiliary cylinder (20), forms the conveying device of the second conveyer belt (9);
The structure of described manipulator sorting equipment is: comprise the column (22) being installed on support rear portion, described column (22) is provided with sorting manipulator (13), described sorting manipulator (13) is corresponding with the first conveyer belt (12).
2. a kind of worm-eaten sunflower seeds sorting unit as claimed in claim 1, it is characterized in that: also comprise turn-over rig, the structure of described turn-over rig is: described first conveyer belt (12) and the second conveyer belt (9) are positioned at the second head roll (10) place and fit, and be attached to the upper associated movement of the second head roll (10), be positioned at the first conveyer belt (12) in the second head roll (10) place and form turn-over rig with the overlapping position of the second conveyer belt (9).
3. a kind of worm-eaten sunflower seeds sorting unit as claimed in claim 1, it is characterized in that: described device for visual identification is distributed with two groups, be positioned on the second sub-stent (15) and framework (18) is installed, described framework (18) extends to the top of the first sub-stent (14), be positioned between framework (18) bottom and the first sub-stent (14) and one group of device for visual identification is installed, be positioned at and between the first sub-stent (14) and the second sub-stent (15), another be installed and organize device for visual identification, described device for visual identification comprises the industrial camera (17) being installed on framework (18) top, and the light source (19) be installed on the first sub-stent (14) and the second sub-stent (15), described light source (19) is corresponding with the second conveyer belt (9) with the first conveyer belt (12) respectively.
4. a kind of worm-eaten sunflower seeds sorting unit as claimed in claim 1, it is characterized in that: also comprise sorting spray nozzle device (21), the structure of described sorting spray nozzle device (21) is: comprise the bearing (28) being installed on the second sub-stent (15) end, described bearing (28) is extended with inclination installing plate (27), described inclination installing plate (27) is upper installs equally distributed nozzle (26), and described nozzle (26) is corresponding with the second conveyer belt (9).
5. a kind of worm-eaten sunflower seeds sorting unit as claimed in claim 1, it is characterized in that: be positioned at frame (8) middle part and jet cleaning device (5) is also installed, two groups of jet cleaning devices (5) lay respectively at the two ends of the second head roll (10), and two groups of jet cleaning devices (5) are corresponding with the second conveyer belt (9) with the first conveyer belt (12) respectively.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310291784.3A CN103350072B (en) | 2013-07-12 | 2013-07-12 | Worm-eaten sunflower seed sorting unit |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310291784.3A CN103350072B (en) | 2013-07-12 | 2013-07-12 | Worm-eaten sunflower seed sorting unit |
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| CN103350072A CN103350072A (en) | 2013-10-16 |
| CN103350072B true CN103350072B (en) | 2015-05-20 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104384106A (en) * | 2014-10-15 | 2015-03-04 | 江南大学 | Automatic sunflower seed sorting system |
| CN110732500B (en) * | 2018-07-19 | 2024-02-27 | 湖南农业大学 | Mango grading plant based on machine vision |
| CN110102512A (en) * | 2019-06-05 | 2019-08-09 | 武汉库柏特科技有限公司 | A kind of automatic sorting device |
| CN115889232A (en) * | 2022-11-14 | 2023-04-04 | 昆明理工大学 | Dry gastrodia elata detects classification equipment based on machine vision |
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| US5379949A (en) * | 1990-09-14 | 1995-01-10 | Buhler Ag | Method for treating particles of a bulk material and method for controlling a roll mill |
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