CN103334190A - Ultra-high-count pure cotton combing yarn and spinning technology of ultra-high-count pure cotton combing yarn - Google Patents
Ultra-high-count pure cotton combing yarn and spinning technology of ultra-high-count pure cotton combing yarn Download PDFInfo
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 48
- 238000009987 spinning Methods 0.000 title claims abstract description 39
- 238000005516 engineering process Methods 0.000 title description 4
- 238000000034 method Methods 0.000 claims abstract description 75
- 230000008569 process Effects 0.000 claims abstract description 61
- 241000219146 Gossypium Species 0.000 claims abstract description 45
- 238000009960 carding Methods 0.000 claims abstract description 27
- 238000004804 winding Methods 0.000 claims abstract description 18
- 240000000047 Gossypium barbadense Species 0.000 claims abstract description 16
- 235000009429 Gossypium barbadense Nutrition 0.000 claims abstract description 16
- 238000004140 cleaning Methods 0.000 claims abstract description 10
- 244000299507 Gossypium hirsutum Species 0.000 claims abstract description 8
- 235000009432 Gossypium hirsutum Nutrition 0.000 claims abstract description 8
- 238000007664 blowing Methods 0.000 claims description 9
- 229920000642 polymer Polymers 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 238000009825 accumulation Methods 0.000 claims description 5
- 239000000428 dust Substances 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 241000347389 Serranus cabrilla Species 0.000 claims description 3
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- 239000002184 metal Substances 0.000 claims description 3
- 239000000835 fiber Substances 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000002156 mixing Methods 0.000 abstract description 8
- 239000012535 impurity Substances 0.000 description 12
- 238000007378 ring spinning Methods 0.000 description 10
- 238000004260 weight control Methods 0.000 description 4
- 241001589086 Bellapiscis medius Species 0.000 description 2
- 238000010042 air jet spinning Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
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- 239000004744 fabric Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
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Abstract
本发明公布了一种特高支纯棉精梳纱线及其纺制工艺,原棉采用重量百分比为15%~25%的埃及棉、25%~35%的美棉和40%~50%的新疆长绒棉进行混配,纺成200~300S的纯棉纱线。纺制工艺包括如下步骤:(1)清梳联工序;(2)精梳工序;(3)并条工序;(4)粗纱工序;(5)细纱工序;(6)络筒工序。通过上述混配方案,可实现原棉兼具埃及棉细度细、成熟度好,美棉强度高、无异纤及新疆长绒棉长度长等优点,达到特高支纱生产中对原棉的纤维长度、长度CV值、马克隆值、细度、强度等性能指标的要求。上述工艺可实现重定量粗纱下特高支纱的生产,提高纺纱效率,同时保证成纱质量。The invention discloses an ultra-high-count pure cotton combed yarn and its spinning process. The raw cotton is 15% to 25% Egyptian cotton, 25% to 35% American cotton and 40% to 50% cotton Xinjiang long-staple cotton is blended and spun into 200-300S pure cotton yarn. The spinning process includes the following steps: (1) cleaning and carding process; (2) combing process; (3) drawing process; (4) roving process; (5) spinning process; (6) winding process. Through the above blending scheme, the raw cotton can have the advantages of fineness and maturity of Egyptian cotton, high strength of American cotton, no foreign fiber and long length of Xinjiang long-staple cotton, etc., and achieve the fiber quality of raw cotton in the production of ultra-high count yarn Requirements for performance indicators such as length, length CV value, micronaire value, fineness, strength, etc. The above process can realize the production of ultra-high count yarn under heavy weight roving, improve spinning efficiency, and ensure yarn quality at the same time.
Description
the
技术领域 technical field
本发明涉及一种特高支纯棉精梳纱线及其纺制工艺。 The invention relates to an ultra-high-count pure cotton combed yarn and its spinning process. the
背景技术 Background technique
目前,通过锭子转动实现加捻的环锭纺是最为传统的纺纱方法,也是现时市场上用量最多、最通用的纺纱方法,工艺技术十分成熟,尽管目前出现了很多生产效率高、工艺流程短的新型纺纱技术,如转杯纺、喷气纺等,尤其是喷气纺,采用高速旋转气流使纤维束假捻包缠成纱而彻底改变了环锭纺的加捻机制,但是这些新型纺纱方法在原料适用性和纱线总体质量上仍无法取代环锭纺。可参见申请号为:201010520259.0;发明名称为:一种发热混纺纱线及其纺纱工艺。目前环锭纺仍然是最主要的细纱生产方式。通过对传统环锭纺技术进行改进以实现高质量细纱的生产是目前纺织行业最热门的课题。尤其是目前国内主流使用的环锭细纱机均采用三罗拉两区牵伸形式,牵伸倍数受到限制,纺纱效率较低,无法实现一般定量或者重定量粗纱下特高支纱线的生产。针对此,本发明采用在一种包含四罗拉四皮圈三区牵伸形式的超大牵伸细纱机上生产特高支纯棉精梳纱线,并给出相应的纺纱方法。 At present, ring spinning, which realizes twisting through spindle rotation, is the most traditional spinning method, and it is also the most widely used spinning method in the market. The technology is very mature. Short new spinning technologies, such as rotor spinning, air-jet spinning, etc., especially air-jet spinning, have completely changed the twisting mechanism of ring spinning by using high-speed swirling airflow to make fiber bundles false-twisted and wrapped into yarns. The yarn method still cannot replace ring spinning in terms of raw material availability and overall yarn quality. It can be seen that the application number is: 201010520259.0; the title of the invention is: a heat-generating blended yarn and its spinning process. At present, ring spinning is still the most important method of spun yarn production. The production of high-quality spun yarn by improving the traditional ring spinning technology is currently the hottest topic in the textile industry. In particular, the current domestic mainstream ring spinning frames all adopt the three-roller two-zone drafting form, the drafting ratio is limited, the spinning efficiency is low, and it is impossible to realize the production of extra-high-count yarns under general quantitative or heavy quantitative roving. Aiming at this, the present invention uses an ultra-high-count pure cotton combed yarn produced on a super-large draft spinning frame including four-roller, four-apron, and three-zone drafting, and provides a corresponding spinning method. the
随着市场竞争的不断加大和我国纺织行业结构调整投入力度逐渐加强,为提高产品附加值及市场竞争力,纱线品种逐渐向高支化、差异化方向发展。然而高支纱品种纱支细、强力低,生产中易断头,尤其是200S以上的特高支纱,同时高支纱品种主要应用在生产高档服装面料上,对纱线品质要求高,所以生产高支纱的难度较大。目前我国纯棉高支色纱的生产还处于一个起步阶段,同发达国家日本、意大利等的差距较大,改进技术装备、提高纺纱质量水平、提高纺纱支数、降低劳动强度是我国纺纱行业努力和发展的方向。 With the continuous increase of market competition and the gradual increase of investment in the structural adjustment of my country's textile industry, in order to improve the added value of products and market competitiveness, yarn varieties are gradually developing in the direction of high branching and differentiation. However, high-count yarns have fine yarn counts and low strength, and are prone to end breakage during production, especially ultra-high-count yarns above 200S. At the same time, high-count yarns are mainly used in the production of high-end clothing fabrics, which require high yarn quality, so It is more difficult to produce high count yarn. At present, the production of pure cotton high-count dyed yarn in my country is still in its infancy, and there is a big gap with developed countries such as Japan and Italy. Improving technical equipment, improving spinning quality, increasing spinning count, and reducing labor intensity are the key points for my country's spinning The direction of efforts and development of the yarn industry. the
发明内容 Contents of the invention
本发明目的是针对现有技术存在的缺陷提供一种特高支纯棉精梳纱线及其纺制工艺。 The object of the present invention is to provide a kind of ultra-high-count pure cotton combed yarn and its spinning process aiming at the defects existing in the prior art. the
本发明为实现上述目的,采用如下技术方案:一种特高支纯棉精梳纱线,原棉采用重量百分比为15%~25%的埃及棉、25%~35%的美棉和40%~50%的新疆长绒棉进行混配,并通过精梳机纺成200~300S的纯棉纱线。 In order to achieve the above object, the present invention adopts the following technical scheme: a kind of ultra-high-count pure cotton combed yarn, the raw cotton adopts Egyptian cotton with a weight percentage of 15%~25%, American cotton with 25%~35% and 40%~ 50% of Xinjiang long-staple cotton is blended and spun into 200-300S pure cotton yarn by combing machine. the
一种特高支纯棉精梳纱线的纺制工艺,包括如下步骤: A spinning process of extra-high-count pure cotton combed yarn, comprising the steps of:
(1)清梳联工序:清花采用“轻薄抓取、柔软开松、加大落棉”的工艺原则,适当降低开清棉机各打手速度,增大尘棒隔距;梳棉采用“紧隔距、轻定量、慢速度”的工艺原则,同时降低产量和定量,增大盖板速度,并控制好各处风压、风量; (1) Blowing and carding process: The cleaning process adopts the process principle of "light and thin grasping, soft opening, and increased noil", appropriately reduces the speed of each beater of the opening and cleaning machine, and increases the distance between dust bars; carding adopts " According to the process principle of tight gauge, light quantity and slow speed, reduce the output and quantity at the same time, increase the speed of the cover plate, and control the air pressure and air volume everywhere;
(2)精梳工序:预并条并合根数为 6 根,牵伸倍数小于等于并合数;条并卷采用22~28 根预并条并合,棉卷定量维持在60g/m左右;精梳机的车速控制在 175~280钳次/min,其锡林弧面角为115°,采用后退给棉方式,给棉长度为4.3 mm,顶梳密度控制在30针/cm~36针/cm; (2) Combing process: the number of pre-drawing and combining is 6, and the draft ratio is less than or equal to the number of combining; 22 to 28 pre-drawing and combining are used for the lapping, and the weight of the lap is maintained at about 60g/m ; The speed of the combing machine is controlled at 175~280 pincers/min, the arc angle of the cylinder is 115°, the cotton feeding method is adopted backward, the cotton feeding length is 4.3 mm, and the top comb density is controlled at 30 needles/cm~36 needle/cm;
(3)并条工序:采用带自调匀整单道并条工艺,精梳机的车速控制在300-350 m/min,精梳条 6 根并合,牵伸倍数在 6 倍左右,设计定量在 3.0 g/m左右,罗拉隔距为49×48×51mm,前罗拉速度为150rpm/min; (3) Drawing frame process: Adopt single-lane drawing frame process with autoleveler, control the speed of combing machine at 300-350 m/min, combine 6 combed slivers, and draft at about 6 times, design quantitative At about 3.0 g/m, the roller gauge is 49×48×51mm, and the front roller speed is 150rpm/min;
(4)粗纱工序:锭速控制在 700 ~900 r/min,粗纱定量控制在3.0-4.5g/10m,粗纱捻系数控制在1.2~1.4,罗拉隔距为48×49×50mm,初牵伸倍数控制在1.19倍,总牵伸倍数控制在6.3倍; (4) Roving process: the spindle speed is controlled at 700 ~900 r/min, the quantitative control of roving is 3.0-4.5g/10m, the twist coefficient of roving is controlled at 1.2~1.4, the roller gauge is 48×49×50mm, the initial draft The multiple is controlled at 1.19 times, and the total drafting multiple is controlled at 6.3 times;
(5)细纱工序:采用加装了一种大直径窄槽式负压空心罗拉的紧密纺系统—全聚纺,同时牵伸形式采用四罗拉四皮圈三区牵伸以实现30~300倍超大牵伸;细纱捻系数为400-500,钢领直径为34mm,皮辊硬度为60±3度,锭速为4000-8500rpm/min;钳口隔距为2.0mm,前皮辊前冲量控制在0-2mm之间,摇架压力为210×120×120×140N/双锭,集聚负压为1200-1800Pa,前罗拉和中一罗拉隔距10.4-11.4mm,中一罗拉和中二罗拉隔距为10.4-30mm,中二罗拉和后罗拉隔距为34-39mm,中区牵伸控制在1.1-3.0倍,后区牵伸控制在1.1-1.4倍,前区牵伸控制在10-70倍,总牵伸控制在150-300倍; (5) Spinning process: a compact spinning system with a large-diameter narrow-groove negative-pressure hollow roller—full-polymer spinning is adopted. At the same time, the drafting method adopts four-roller four-apron three-zone drafting to achieve 30~300 times Super large draft; spun yarn twist coefficient is 400-500, steel ring diameter is 34mm, top roller hardness is 60±3 degrees, spindle speed is 4000-8500rpm/min; nip gap is 2.0mm, front top roller stroke control Between 0-2mm, the weighting arm pressure is 210×120×120×140N/double spindle, the accumulation negative pressure is 1200-1800Pa, the distance between the front roller and the middle roller is 10.4-11.4mm, the middle roller and the middle roller The gauge is 10.4-30mm, the gauge between the second and rear rollers is 34-39mm, the draft in the middle zone is controlled at 1.1-3.0 times, the draft in the rear zone is controlled at 1.1-1.4 times, and the draft in the front zone is controlled at 10- 70 times, the total draft is controlled at 150-300 times;
(6)络筒工序:在络筒工序中,适当降低槽筒卷绕速度及络筒摇架压力,同时清洁纱线通道;其中,络筒速度控制在400~600rpm/min。 (6) Winding process: In the winding process, the winding speed of the tank drum and the pressure of the winding cradle are appropriately reduced, and the yarn channel is cleaned at the same time; the winding speed is controlled at 400~600rpm/min.
进一步的,步骤(1)中所述清梳联工序还包括如下工序: Further, the cleaning and carding process described in step (1) also includes the following processes:
1)一次开棉,其采用梳针打手,速度850-900r/min,梳棉机盖板锡林和道夫针布采用矮而密金属弹性针布,刺辊采用密齿针布; 1) One-time opening, which adopts card beater, speed 850-900r/min, carding machine cover plate cylinder and doffer card clothing adopts short and dense metal elastic card clothing, licker-in roller adopts fine-toothed card clothing;
2)二次开棉,其刺辊速度为500-600r/min,精梳机喂棉罗拉与刺辊隔距为0.03-0.04英寸,刺辊与锡林隔距为0.006-0.008英寸,活动盖板与锡林隔距为0.008、0.009、0.1英寸,锡林速度为450-560r/min,盖板速度为250-320m/min,道夫速度为700-900r/min,刺辊速度为860-1060r/min,输出速度为70-90m/min,重量控制在16-20g/5m。 2) The second opening, the licker-in speed is 500-600r/min, the distance between the feeding roller and the licker-in roller of the comber is 0.03-0.04 inches, the distance between the licker-in roller and the cylinder is 0.006-0.008 inches, and the movable cover Plate and cylinder gauges are 0.008, 0.009, 0.1 inches, cylinder speed is 450-560r/min, cover plate speed is 250-320m/min, doffer speed is 700-900r/min, licker-in speed is 860-1060r /min, the output speed is 70-90m/min, and the weight is controlled at 16-20g/5m.
本发明的有益效果:(1)通过采用混配,实现原棉兼具埃及棉细度细、成熟度好,美棉强度高、无异纤及新疆长绒棉长度长等优点,达到特高支纱生产中对原棉的纤维长度、长度CV值、马克隆值、细度、强度等性能指标的要求。 Beneficial effects of the present invention: (1) Through the use of blending, the raw cotton has the advantages of fine fineness and good maturity of Egyptian cotton, high strength of American cotton, no foreign fiber and long length of Xinjiang long-staple cotton, etc., to achieve ultra-high count In yarn production, there are requirements for raw cotton fiber length, length CV value, micronaire value, fineness, strength and other performance indicators. the
(2)细纱工序部分,通过采用加装全聚纺生产系统、配合牵伸部分采用采用四罗拉四皮圈三区牵伸形式,实现重定量粗纱下特高支纱的生产,提高纺纱效率,同时保证成纱质量。 (2) In the spun yarn process, through the installation of a full-polymer spinning production system and the drafting part adopting the four-roller, four-apron, and three-zone drafting form, the production of ultra-high count yarn under heavy quantitative roving is realized, and the spinning efficiency is improved. , while ensuring the yarn quality. the
具体实施方式 Detailed ways
本发明为一种特高支纯棉精梳纱线,原棉采用重量百分比为15%~25%的埃及棉、25%~35%的美棉和40%~50%的新疆长绒棉进行混配,并通过精梳机纺成200~300S的纯棉纱线。 The invention is an ultra-high-count pure cotton combed yarn. The raw cotton is mixed with 15%-25% Egyptian cotton, 25%-35% American cotton and 40%-50% Xinjiang long-staple cotton. Matched, and spun into 200~300S pure cotton yarn by combing machine. the
一种特高支纯棉精梳纱线的纺制工艺,包括如下步骤: A spinning process of extra-high-count pure cotton combed yarn, comprising the steps of:
(1)清梳联工序:清花采用“轻薄抓取、柔软开松、加大落棉”的工艺原则,适当降低开清棉机各打手速度,增大尘棒隔距;梳棉采用“紧隔距、轻定量、慢速度”的工艺原则,同时降低产量和定量,增大盖板速度,并控制好各处风压、风量; (1) Blowing and carding process: The cleaning process adopts the process principle of "light and thin grasping, soft opening, and increased noil", appropriately reduces the speed of each beater of the opening and cleaning machine, and increases the distance between dust bars; carding adopts " According to the process principle of tight gauge, light quantity and slow speed, reduce the output and quantity at the same time, increase the speed of the cover plate, and control the air pressure and air volume everywhere;
(2)精梳工序:预并条并合根数为 6 根,牵伸倍数小于等于并合数;条并卷采用22~28 根预并条并合,棉卷定量维持在60g/m左右;精梳机的车速控制在 175~280钳次/min,其锡林弧面角为115°,采用后退给棉方式,给棉长度为4.3 mm,顶梳密度控制在30针/cm~36针/cm; (2) Combing process: the number of pre-drawing and combining is 6, and the draft ratio is less than or equal to the number of combining; 22 to 28 pre-drawing and combining are used for the lapping, and the weight of the lap is maintained at about 60g/m ; The speed of the combing machine is controlled at 175~280 pincers/min, the arc angle of the cylinder is 115°, the cotton feeding method is adopted backward, the cotton feeding length is 4.3 mm, and the top comb density is controlled at 30 needles/cm~36 needle/cm;
(3)并条工序:采用带自调匀整单道并条工艺,精梳机的车速控制在300-350 m/min,精梳条 6 根并合,牵伸倍数在 6 倍左右,设计定量在 3.0 g/m左右,罗拉隔距为49×48×51mm,前罗拉速度为150rpm/min; (3) Drawing frame process: Adopt single-lane drawing frame process with autoleveler, control the speed of combing machine at 300-350 m/min, combine 6 combed slivers, and draft at about 6 times, design quantitative At about 3.0 g/m, the roller gauge is 49×48×51mm, and the front roller speed is 150rpm/min;
(4)粗纱工序:锭速控制在 700 ~900 r/min,粗纱定量控制在3.0-4.5g/10m,粗纱捻系数控制在1.2~1.4,罗拉隔距为48×49×50mm,初牵伸倍数控制在1.19倍,总牵伸倍数控制在6.3倍; (4) Roving process: the spindle speed is controlled at 700 ~900 r/min, the quantitative control of roving is 3.0-4.5g/10m, the twist coefficient of roving is controlled at 1.2~1.4, the roller gauge is 48×49×50mm, the initial draft The multiple is controlled at 1.19 times, and the total drafting multiple is controlled at 6.3 times;
(5)细纱工序:采用加装了一种大直径窄槽式负压空心罗拉的紧密纺系统—全聚纺,同时牵伸形式采用四罗拉四皮圈三区牵伸以实现30~300倍超大牵伸;细纱捻系数为400-500,钢领直径为34mm,皮辊硬度为60±3度,锭速为4000-8500rpm/min;钳口隔距为2.0mm,前皮辊前冲量控制在0-2mm之间,摇架压力为210×120×120×140N/双锭,集聚负压为1200-1800Pa,前罗拉和中一罗拉隔距10.4-11.4mm,中一罗拉和中二罗拉隔距为10.4-30mm,中二罗拉和后罗拉隔距为34-39mm,中区牵伸控制在1.1-3.0倍,后区牵伸控制在1.1-1.4倍,前区牵伸控制在10-70倍,总牵伸控制在150-300倍; (5) Spinning process: a compact spinning system with a large-diameter narrow-groove negative-pressure hollow roller—full-polymer spinning is adopted. At the same time, the drafting method adopts four-roller four-apron three-zone drafting to achieve 30~300 times Super large draft; spun yarn twist coefficient is 400-500, steel ring diameter is 34mm, top roller hardness is 60±3 degrees, spindle speed is 4000-8500rpm/min; nip gap is 2.0mm, front top roller stroke control Between 0-2mm, the weighting arm pressure is 210×120×120×140N/double spindle, the accumulation negative pressure is 1200-1800Pa, the distance between the front roller and the middle roller is 10.4-11.4mm, the middle roller and the middle roller The gauge is 10.4-30mm, the gauge between the second and rear rollers is 34-39mm, the draft in the middle zone is controlled at 1.1-3.0 times, the draft in the rear zone is controlled at 1.1-1.4 times, and the draft in the front zone is controlled at 10- 70 times, the total draft is controlled at 150-300 times;
(6)络筒工序:在络筒工序中,适当降低槽筒卷绕速度及络筒摇架压力,同时清洁纱线通道;其中,络筒速度控制在400~600rpm/min。 (6) Winding process: In the winding process, the winding speed of the tank drum and the pressure of the winding cradle are appropriately reduced, and the yarn channel is cleaned at the same time; the winding speed is controlled at 400~600rpm/min.
其中,步骤(1)中所述清梳联工序还包括如下工序:1)一次开棉,其采用梳针打手,速度850-900r/min,梳棉机盖板锡林和道夫针布采用矮而密金属弹性针布,刺辊采用密齿针布;2)二次开棉,其刺辊速度为500-600r/min,精梳机喂棉罗拉与刺辊隔距为0.03-0.04英寸,刺辊与锡林隔距为0.006-0.008英寸,活动盖板与锡林隔距为0.008、0.009、0.1英寸,锡林速度为450-560r/min,盖板速度为250-320m/min,道夫速度为700-900r/min,刺辊速度为860-1060r/min,输出速度为70-90m/min,重量控制在16-20g/5m。 Among them, the cleaning and carding process described in step (1) also includes the following processes: 1) one-time opening, which uses a card beater at a speed of 850-900r/min, and the carding machine cover cylinder and doffer card clothing use short For dense metal elastic card clothing, the licker-in roller adopts fine-toothed card clothing; 2) for the second opening, the licker-in roller speed is 500-600r/min, and the distance between the feeding roller and the licker-in roller of the comber is 0.03-0.04 inches, The gap between the licker-in roller and the cylinder is 0.006-0.008 inches, the distance between the movable cover and the cylinder is 0.008, 0.009, 0.1 inches, the cylinder speed is 450-560r/min, the cover speed is 250-320m/min, doffer The speed is 700-900r/min, the licker-in speed is 860-1060r/min, the output speed is 70-90m/min, and the weight is controlled at 16-20g/5m. the
下面结合具体实施方式,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。 The present invention will be further described below in combination with specific embodiments. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application. the
实施例1:以在TH558四罗拉超大牵伸环锭细纱机上加装全聚纺装置纯棉精梳2.7tex纱为例,原棉采用重量百分比为22%埃及棉、33%美棉、45%新疆长绒棉进行混配,具体工艺步骤如下: Example 1: Taking the addition of a fully polyspun device on the TH558 four-roller ultra-large draft ring spinning frame as an example, the pure cotton combed 2.7tex yarn is used as an example, and the weight percentage of raw cotton is 22% Egyptian cotton, 33% American cotton, and 45% Xinjiang cotton. The long-staple cotton is mixed, and the specific process steps are as follows:
(1)清梳联: (1) Blowing and carding unit:
工艺流程包括:抓包、一次开棉、混棉、二次开棉、除杂、梳棉。 The technological process includes: bale grabbing, first cotton opening, cotton blending, second cotton opening, impurity removal, and carding.
采用特吕茨勒清梳联,具体设备及流程如下: Using Trützschler blowing carding unit, the specific equipment and process are as follows:
BDT、BOBA、AFC型双轴流开棉机、LvSA型重物分离器、MM6型多仓混棉箱、CVT型开棉机、DX型多管旋风除尘器、FBK型精细除杂器、TC03型梳棉机。 BDT, BOBA, AFC double-axis flow opener, LvSA heavy object separator, MM6 multi-compartment mixing box, CVT opener, DX multi-tube cyclone dust collector, FBK fine impurity remover, TC03 type carding machine.
AFC型双轴流开棉机采用梳针打手,速度950r/min,CVT开棉机刺辊速度600r/min,梳棉机喂棉罗拉与刺辊隔距40(1/1000inch),刺辊与锡林隔距8,活动盖板与锡林隔距8、9、10,锡林速度510r/min,盖板速度310m/min,道夫速度780r/min,刺辊速度930r/min,输出速度82m/min,重量控制16g/5m。 The AFC type double-axial flow opener adopts the comb beater with a speed of 950r/min, the speed of the licker-in roller of the CVT opener is 600r/min, the distance between the feeding roller and the licker-in roller of the carding machine is 40 (1/1000inch), the licker-in roller and the licker-in roller Cylinder gauge 8, movable cover plate and cylinder gauge 8, 9, 10, cylinder speed 510r/min, cover plate speed 310m/min, doffer speed 780r/min, licker-in roller speed 930r/min, output speed 82m /min, weight control 16g/5m. the
生条质量指标:
(2)精梳工序: (2) Combing process:
采用立达E62型精梳机,精梳机采用大角度锡林(110°),高密度顶梳(300针/100mm)。喂给长度配置为5.2mm,车速320钳次/min,毛刷做到有效清洁,另外台面保证绝对光洁,保证棉网均匀输出和输送,精梳落棉控制22%以上。 Rieter E62 combing machine is adopted. The combing machine adopts large-angle cylinder (110°) and high-density top comb (300 needles/100mm). The feeding length configuration is 5.2mm, the speed is 320 clamps/min, the brush can be effectively cleaned, and the table top is guaranteed to be absolutely smooth, ensuring the uniform output and delivery of the cotton web, and the control of combed noil by more than 22%.
精梳条质量指标:
(3)二次精梳工序: (3) Second combing process:
清梳联AFC双轴流开棉机关闭,CVT打手速度300rpm/min,过两次MM棉仓,使混合均匀。梳棉机锡林速度380rpm/min,活动盖板与锡林隔距放大至9、10、11/1000inch,输出速度为80m/min,重量控制16g/5m。 The blowing and carding AFC double-axis flow opener is closed, the CVT beater speed is 300rpm/min, and the MM cotton bin is passed twice to make the mixing even. The cylinder speed of the carding machine is 380rpm/min, the distance between the movable cover plate and the cylinder is enlarged to 9, 10, 11/1000inch, the output speed is 80m/min, and the weight control is 16g/5m.
(4)并条工序 (4) Drawing process
采用Rieter(立达)RSB-D401自调匀整并条机,并条工艺配置严格按顺牵伸工艺配置,为了不使条子发毛,并条采用一道,使用6根并合,初牵伸为1.75倍,总牵伸为8.02倍,罗拉隔距49×48×51mm,前罗拉速度:150rpm/min,棉条定重18g/5m。 Rieter (Rieter) RSB-D401 self-leveling draw frame is adopted, and the drawing process configuration is strictly in accordance with the drafting process configuration. In order not to make the sliver hairy, one draw frame is used, and 6 pieces are combined, and the initial draft is 1.75 times, the total draft is 8.02 times, the roller gauge is 49×48×51mm, the front roller speed is 150rpm/min, and the sliver weight is 18g/5m.
并条质量指标:
(5)粗纱工序 (5) Roving process
采用丰田FL100型粗纱机,使用较有效的假捻器,锭速600rpm/min,粗纱罗拉隔距41×55×69mm,粗纱总牵伸倍数为7.5倍,初牵伸为1.19倍,粗纱捻系数110-120,粗纱定重为4.8g/10m。 Adopt Toyota FL100 type roving frame, use more effective false twister, spindle speed 600rpm/min, roving roller gauge 41×55×69mm, total draft ratio of roving is 7.5 times, initial draft is 1.19 times, roving twist coefficient 110-120, the fixed weight of roving is 4.8g/10m.
粗纱质量指标:
(6)细纱工序 (6) Spinning process
采用加装全聚纺装置的TH558四罗拉超大牵伸环锭细纱机,捻系数定位在410左右,偏大掌握,以增大细纱强力。为了降低条干CV,适当降低皮圈皮辊硬度为60度,摇架压力210×120×120×140N/双锭,前皮辊前冲量后移2mm之间,锭速为7500rPm/min,保证产量,但不可太高,否则钢丝圈飞圈严重。钢领采用PG13454,钢丝圈型号采用C1 EL Udr24/0, 前区6833E型压力棒上销,前钳口隔距为2mm,中区为6833B型上销,钳口隔距为3.0mm,集聚负压1400Pa,前中一罗拉隔距10.4mm,中一中二后罗拉隔距24mm,中二后罗拉隔距33mm,中区牵伸控制在2.8倍,后区牵伸控制在1.2倍,前区牵伸控制在52.9倍,总牵伸控制在177.8倍。 The TH558 four-roller ultra-large draft ring spinning frame equipped with a full-polymer spinning device is adopted, and the twist coefficient is positioned at about 410, which is too large to increase the spinning strength. In order to reduce the evenness CV, the hardness of the apron top roller is appropriately reduced to 60 degrees, the cradle pressure is 210×120×120×140N/double spindle, the front impulse of the front top roller is moved back between 2mm, and the spindle speed is 7500rPm/min, ensuring The output should not be too high, otherwise the traveler flying circle will be serious. The steel ring adopts PG13454, the traveler model adopts C1 EL Udr24/0, the upper pin of the 6833E pressure bar in the front area, the distance between the front jaws is 2mm, the upper pin of the middle area is 6833B, the distance between the jaws is 3.0mm, and the accumulation negative The pressure is 1400Pa, the distance between the first and middle rollers is 10.4mm, the distance between the first and second rear rollers is 24mm, and the distance between the second and rear rollers is 33mm. The draft is controlled at 52.9 times, and the total draft is controlled at 177.8 times.
细纱质量: Yarn quality:
(7)络筒工序 (7) Winding process
采用断头抬升装置,转速设定600rpm/min。 The broken end lifting device is adopted, and the rotating speed is set at 600rpm/min. the
实施例2:以在TH558四罗拉超大牵伸环锭细纱机上加装全聚纺装置纯棉精梳1.9tex纱为例,原棉采用重量百分比为20%埃及棉、30%美棉、50%新疆长绒棉进行混配,具体工艺步骤如下: Embodiment 2 : Take the pure cotton combed 1.9tex yarn of adding full-poly spinning device on the TH558 four-roller ultra-large draft ring spinning frame as an example, and the raw cotton adopts weight percent as 20% Egyptian cotton, 30% American cotton, and 50% Xinjiang The long-staple cotton is mixed, and the specific process steps are as follows:
(1)清梳联: (1) Blowing and carding unit:
工艺流程包括:抓包、一次开棉、混棉、二次开棉、除杂、梳棉。 The technological process includes: bale grabbing, first cotton opening, cotton blending, second cotton opening, impurity removal, and carding.
采用特吕茨勒清梳联,具体设备及流程如下: Using Trützschler blowing carding unit, the specific equipment and process are as follows:
BDT、BOBA、AFC型双轴流开棉机、LvSA型重物分离器、MM6型多仓混棉箱、CVT型开棉机、DX型多管旋风除尘器、FBK型精细除杂器、TC03型梳棉机。 BDT, BOBA, AFC double-axis flow opener, LvSA heavy object separator, MM6 multi-compartment mixing box, CVT opener, DX multi-tube cyclone dust collector, FBK fine impurity remover, TC03 type carding machine.
AFC型双轴流开棉机采用梳针打手,速度950r/min,CVT开棉机刺辊速度600r/min,梳棉机喂棉罗拉与刺辊隔距40(1/1000inch),刺辊与锡林隔距8,活动盖板与锡林隔距8、9、10,锡林速度510r/min,盖板速度310m/min,道夫速度780r/min,刺辊速度930r/min,输出速度82m/min,重量控制16g/5m。 The AFC type double-axial flow opener adopts the comb beater with a speed of 950r/min, the speed of the licker-in roller of the CVT opener is 600r/min, the distance between the feeding roller and the licker-in roller of the carding machine is 40 (1/1000inch), the licker-in roller and the licker-in roller Cylinder gauge 8, movable cover plate and cylinder gauge 8, 9, 10, cylinder speed 510r/min, cover plate speed 310m/min, doffer speed 780r/min, licker-in roller speed 930r/min, output speed 82m /min, weight control 16g/5m. the
生条质量指标:
(2)精梳工序: (2) Combing process:
采用立达E62型精梳机,精梳机采用大角度锡林(110°),高密度顶梳(300针/100mm)。喂给长度配置为5.2mm,车速320钳次/min,毛刷做到有效清洁,另外台面保证绝对光洁,保证棉网均匀输出和输送,精梳落棉控制22%以上。 Rieter E62 combing machine is adopted. The combing machine adopts large-angle cylinder (110°) and high-density top comb (300 needles/100mm). The feeding length configuration is 5.2mm, the speed is 320 clamps/min, the brush can be effectively cleaned, and the table top is guaranteed to be absolutely smooth, ensuring the uniform output and delivery of the cotton web, and the control of combed noil by more than 22%.
精梳条质量指标:
(3)二次精梳工序: (3) Second combing process:
清梳联AFC双轴流开棉机关闭,CVT打手速度300rpm/min,过两次MM棉仓,使混合均匀。梳棉机锡林速度380rpm/min,活动盖板与锡林隔距放大至9、10、11/1000inch,输出速度为80m/min,重量控制16g/5m。 The blowing and carding AFC double-axis flow opener is closed, the CVT beater speed is 300rpm/min, and the MM cotton bin is passed twice to make the mixing even. The cylinder speed of the carding machine is 380rpm/min, the distance between the movable cover plate and the cylinder is enlarged to 9, 10, 11/1000inch, the output speed is 80m/min, and the weight control is 16g/5m.
(4)并条工序 (4) Drawing process
采用Rieter(立达)RSB-D401自调匀整并条机,并条工艺配置严格按顺牵伸工艺配置,为了不使条子发毛,并条采用一道,使用6根并合,初牵伸为1.75倍,总牵伸为8.02倍,罗拉隔距49×48×51mm,前罗拉速度:150rpm/min,棉条定重12g/5m。 Rieter (Rieter) RSB-D401 self-leveling draw frame is adopted, and the drawing process configuration is strictly in accordance with the drafting process configuration. In order not to make the sliver hairy, one draw frame is used, and 6 pieces are combined, and the initial draft is 1.75 times, the total draft is 8.02 times, the roller gauge is 49×48×51mm, the front roller speed is 150rpm/min, and the sliver weight is 12g/5m.
并条质量指标:
(5)粗纱工序 (5) Roving process
采用丰田FL100型粗纱机,使用较有效的假捻器,锭速600rpm/min,粗纱罗拉隔距41×55×69mm,粗纱总牵伸倍数为6.8倍,初牵伸为1.19倍,粗纱捻系数110-120,粗纱定重为3.5g/10m。 Adopt Toyota FL100 roving frame, use more effective false twister, spindle speed 600rpm/min, roving roller gauge 41×55×69mm, total draft ratio of roving is 6.8 times, initial draft is 1.19 times, roving twist coefficient 110-120, the fixed weight of roving is 3.5g/10m.
粗纱质量指标:
(6)细纱工序 (6) Spinning process
采用加装全聚纺装置的TH558四罗拉超大牵伸环锭细纱机,捻系数定位在420左右,偏大掌握,以增大细纱强力。为了降低条干CV,适当降低皮圈皮辊硬度为60度,摇架压力210×120×120×140N/双锭,前皮辊前冲量后移2mm之间,锭速为5500rPm/min,保证产量,但不可太高,否则钢丝圈飞圈严重。钢领采用PG13454,钢丝圈型号采用C1 EL Udr28/0, 前区6833E型压力棒上销,前钳口隔距为2mm,中区为6833B型上销,钳口隔距为3.0mm,集聚负压1300Pa,前罗拉和中一罗拉隔距10.4mm,中一罗拉和中二罗拉隔距24mm,中二罗拉和后罗拉隔距33mm,中区牵伸控制在2.3倍,后区牵伸控制在1.2倍,前区牵伸控制在69倍,总牵伸控制在184.2倍。 The TH558 four-roller ultra-large draft ring spinning frame equipped with a full-polymer spinning device is adopted, and the twist coefficient is positioned at about 420, which is too large to increase the spinning strength. In order to reduce the evenness CV, the hardness of the apron top roller is appropriately reduced to 60 degrees, the cradle pressure is 210×120×120×140N/double spindle, the forward impulse of the front top roller is moved back between 2mm, and the spindle speed is 5500rPm/min, ensuring The output should not be too high, otherwise the traveler flying circle will be serious. The steel ring adopts PG13454, the traveler model adopts C1 EL Udr28/0, the upper pin of the 6833E pressure bar in the front area, the distance between the front jaws is 2mm, the upper pin of the middle area is 6833B, the distance between the jaws is 3.0mm, and the accumulation negative The pressure is 1300Pa, the distance between the front roller and the middle roller is 10.4mm, the distance between the middle roller and the second roller is 24mm, the distance between the middle roller and the rear roller is 33mm, the draft in the middle area is controlled at 2.3 times, and the draft in the rear area is controlled at 1.2 times, the front area draft is controlled at 69 times, and the total draft is controlled at 184.2 times.
细纱质量: Yarn quality:
(7)络筒工序 (7) Winding process
采用断头抬升装置,转速设定600rpm/min。 The broken end lifting device is adopted, and the rotating speed is set at 600rpm/min.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range. the
the
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