CN103333380B - 一种抗日晒电缆护套料 - Google Patents
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Abstract
本发明公开了一种抗日晒电缆护套料，它是由下述重量份的原料组成的：氯丁橡胶SN23？93-103、聚乙烯6084A？10-13、天青石粉10-16、粉煤灰8-10、玻璃粉2-4、氢氧化镁2-3、改性填料12-20、环氧硬脂酸辛酯4-6、聚酰胺蜡微粉4-5、钼酸铵1-2、双(二辛氧基焦磷酸酯基)乙撑钛酸酯1-2、防老剂MB1-2、二乙醇胺1-2、硫化剂DCBP0.8-1、2-羟基-4-正辛氧基二苯甲酮0.6-1；本发明生产的电缆护套料物理性能优异，尺寸稳定，收缩率低，产品拉促强度、抗撕裂强度、回弹力性能强，具有良好的耐油，耐热，耐燃，耐日光，耐臭氧，耐酸碱、耐化学试剂性能，本发明的改性填料，分散性好，表面张力低，进一步提高了电缆料的拉伸强度、定伸应力，降低生热和压缩永久变形，不但能延缓电缆料的老化速度，而且能耐酸碱腐蚀，降低生产成本。
Description
技术领域
本发明主要涉及一种电缆护套料，尤其涉及一种抗日晒电缆护套料。
背景技术
氯丁橡胶具有良好的物理机械性能，耐油，耐热，耐燃，耐日光，耐臭氧，耐酸碱、耐化学试剂。具有较高的拉伸强度、伸长率和可逆的结晶性，粘接性好，耐老化、耐热，耐油、耐化学腐蚀性优异，在80～100℃可长期使用，具有一定的阻燃性，但缺点是贮存稳定性较差，因此用氯丁橡胶作为电缆护套料就可以保证其具有很强的耐热、耐老化、耐油、耐腐蚀等特性，而通过加入一些改性填料来改善其贮存稳定性，就进一步了完善电缆护套料的性能。
发明内容
本发明目的就是为了提供一种抗日晒电缆护套料。
本发明是通过以下技术方案实现的：
一种抗日晒电缆护套料，它是由下述重量份的原料组成的：
氯丁橡胶SN2393-103、聚乙烯6084A10-13、天青石粉10-16、粉煤灰8-10、玻璃粉2-4、氢氧化镁2-3、改性填料12-20、环氧硬脂酸辛酯4-6、聚酰胺蜡微粉4-5、钼酸铵1-2、双(二辛氧基焦磷酸酯基)乙撑钛酸酯1-2、防老剂MB1-2、二乙醇胺1-2、硫化剂DCBP0.8-1、2-羟基-4-正辛氧基二苯甲酮0.6-1；
所述的改性填料是由下述重量份的原料组成的：
0.3-0.5％的硫酸溶液900-1000、硫化钡80-90、无水乙醇30-40、明矾粉10-15、脂肪醇聚氧乙烯醚10-12、二硬脂酰氧异丙氧基铝酸酯2-3、纳米二氧化硅2-4、甲基三乙氧基硅烷1-2、聚丙烯酸钠4-6、过氧化二异丙苯1-2、泡花碱4-6、硬脂酸2-4、水适量；
将上述硫酸溶液持续通入硫化钡中，通入完毕后，加入聚丙烯酸钠，在60-80℃下充分搅拌6-10分钟，过滤除去滤液，将滤饼进行水洗2-3次，加入1-2倍水、明矾粉末、纳米二氧化硅、脂肪醇聚氧乙烯醚、甲基三乙氧基硅烷，在2000-2500转/分的转速下搅拌分散10-20分钟，再加入剩余各原料，充分搅拌，加热至温度为70-80℃，球磨并烘干，得细度为2-4μm的改性填料。
本发明的优点是：
本发明生产的电缆护套料物理性能优异，尺寸稳定，收缩率低，产品拉伸强度、抗撕裂强度、回弹力性能强，具有良好的耐油，耐热，耐燃，耐日光，耐臭氧，耐酸碱、耐化学试剂性能，本发明的改性填料，分散性好，表面张力低，进一步提高了电缆料的拉伸强度、定伸应力，降低生热和压缩永久变形，不但能延缓电缆料的老化速度，而且能耐酸碱腐蚀，降低生产成本。
具体实施方式
实施例1
一种抗日晒电缆护套料，其特征在于它是由下述重量份(公斤)的原料组成的：
氯丁橡胶SN23103、聚乙烯6084A13、天青石粉16、粉煤灰10、玻璃粉4、氢氧化镁3、改性填料20、环氧硬脂酸辛酯6、聚酰胺蜡微粉5、钼酸铵2、双(二辛氧基焦磷酸酯基)乙撑钛酸酯2、防老剂MB2、二乙醇胺2、硫化剂DCBP0.8、2-羟基-4-正辛氧基二苯甲酮0.6；
所述的改性填料是由下述重量份的原料组成的：
0.5％的硫酸溶液1000、硫化钡90、无水乙醇40、明矾粉末15、脂肪醇聚氧乙烯醚12、二硬脂酰氧异丙氧基铝酸酯3、纳米二氧化硅4、甲基三乙氧基硅烷2、聚丙烯酸钠6、过氧化二异丙苯2、泡花碱6、硬脂酸4、水适量；
将上述硫酸溶液持续通入硫化钡中，通入完毕后，加入聚丙烯酸钠，在80℃下充分搅拌10分钟，过滤除去滤液，将滤饼进行水洗3次，加入2倍水、明矾粉末、纳米二氧化硅、脂肪醇聚氧乙烯醚、甲基三乙氧基硅烷，在2000-2500转/分的转速下搅拌分散20分钟，再加入剩余各原料，充分搅拌，加热至温度为80℃，球磨并烘干，得细度为4μm的改性填料。
所述的抗日晒电缆护套料的制备方法包括以下步骤：
(1)将上述氯丁橡胶SN23与环氧硬脂酸辛酯、聚酰胺蜡微粉、钼酸铵、双(二辛氧基焦磷酸酯基)乙撑钛酸酯混合加入密炼机，在温度为90℃下混炼3分钟；
(2)再加入上述天青石粉、粉煤灰、玻璃粉、氢氧化镁、改性填料在温度为90℃下，混炼6分钟；
(3)再加入剩余各原料，在温度为60℃下混炼3分钟，出料冷却即得所述电缆护套料。
性能测试：
拉伸强度：16.9MPa；
断裂伸长率：700％；
耐油性：20#机油100℃×70h，断裂伸长率保持率74.1％、抗拉强度保持率75.7％；
耐臭氧：26℃、24h、臭氧浓度0.026％，无开裂；
耐老化：120℃、150h，抗拉强度保持率85.8％，断裂伸长率保持率83.7％。
Claims (1)
1.一种抗日晒电缆护套料，其特征在于它是由下述重量份的原料组成的：
氯丁橡胶SN2393-103、聚乙烯6084A10-13、天青石粉10-16、粉煤灰8-10、玻璃粉2-4、氢氧化镁2-3、改性填料12-20、环氧硬脂酸辛酯4-6、聚酰胺蜡微粉4-5、钼酸铵1-2、双(二辛氧基焦磷酸酯基)乙撑钛酸酯1-2、防老剂MB1-2、二乙醇胺1-2、硫化剂DCBP0.8-1、2-羟基-4-正辛氧基二苯甲酮0.6-1；
所述的改性填料是由下述重量份的原料组成的：
0.3-0.5%的硫酸溶液900-1000、硫化钡80-90、无水乙醇30-40、明矾粉10-15、脂肪醇聚氧乙烯醚10-12、二硬脂酰氧异丙氧基铝酸酯2-3、纳米二氧化硅2-4、甲基三乙氧基硅烷1-2、聚丙烯酸钠4-6、过氧化二异丙苯1-2、泡花碱4-6、硬脂酸2-4、水适量；
将上述硫酸溶液持续通入硫化钡中，通入完毕后，加入聚丙烯酸钠，在60-80℃下充分搅拌6-10分钟，过滤除去滤液，将滤饼进行水洗2-3次，加入1-2倍水、明矾粉末、纳米二氧化硅、脂肪醇聚氧乙烯醚、甲基三乙氧基硅烷，在2000-2500转/分的转速下搅拌分散10-20分钟，再加入剩余各原料，充分搅拌，加热至温度为70-80℃，球磨并烘干，得细度为2-4μm的改性填料。
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| CN104311938A (zh) * | 2014-10-30 | 2015-01-28 | 安徽电信器材贸易工业有限责任公司 | 一种光稳定性强的电缆料及其制备方法 |
| CN105037861A (zh) * | 2015-09-16 | 2015-11-11 | 合肥海畅电气技术有限公司 | 用于电动机保护控制器输电线的抗氧化材料 |
| CN105448400A (zh) * | 2016-01-06 | 2016-03-30 | 四川金开特种电线电缆有限公司 | 深海水密勘探用电缆及其制备方法 |
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| CN102993518A (zh) * | 2012-11-13 | 2013-03-27 | 安徽文峰电子科技集团有限公司 | 一种耐拉伸电缆护套绝缘材料及其制备方法 |
| CN103012885A (zh) * | 2012-11-13 | 2013-04-03 | 安徽文峰电子科技集团有限公司 | 一种阻燃型电缆护套绝缘材料及其制备方法 |
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| CN103087373A (zh) * | 2012-06-11 | 2013-05-08 | 深圳市沃尔核材股份有限公司 | 辐射交联氯丁橡胶热缩管及其生产方法 |
| CN102993518A (zh) * | 2012-11-13 | 2013-03-27 | 安徽文峰电子科技集团有限公司 | 一种耐拉伸电缆护套绝缘材料及其制备方法 |
| CN103012885A (zh) * | 2012-11-13 | 2013-04-03 | 安徽文峰电子科技集团有限公司 | 一种阻燃型电缆护套绝缘材料及其制备方法 |
| CN103102543A (zh) * | 2012-11-14 | 2013-05-15 | 安徽金桥电缆有限公司 | 一种热塑性弹性体电线电缆料及其制备方法 |
| CN103102542A (zh) * | 2012-11-14 | 2013-05-15 | 安徽金桥电缆有限公司 | 一种防腐阻燃电缆护套绝缘材料及其制备方法 |
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