CN103319079A - Waist-connecting sealing all-in-one machine for intelligent glass insulated container - Google Patents
Waist-connecting sealing all-in-one machine for intelligent glass insulated container Download PDFInfo
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- CN103319079A CN103319079A CN2013102324867A CN201310232486A CN103319079A CN 103319079 A CN103319079 A CN 103319079A CN 2013102324867 A CN2013102324867 A CN 2013102324867A CN 201310232486 A CN201310232486 A CN 201310232486A CN 103319079 A CN103319079 A CN 103319079A
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- top board
- bracing frame
- waist
- end socket
- station
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The invention relates to a waist-connecting sealing all-in-one machine for an intelligent glass insulated container. The waist-connecting sealing all-in-one machine comprises a bottom plate, wherein two supports are arranged on the bottom plate; the top ends of the two supports are connected with a top plate; a box body is arranged on a part between the two supports of the bottom plate; a vertical post is arranged in the box body; the top end of the vertical post is sleeved in the top plate; a clearance geneva wheel is sleeved on a part in the box body of the vertical post; the clearance geneva wheel and the vertical post are connected by a first bearing; a disk is connected to the clearance geneva wheel; the disk is sleeved on the vertical post; a plurality of collet devices are arranged on the disk; an end socket mechanism and a lifting mechanism are arranged on the top plate; the end socket mechanism and the lifting mechanism are respectively arranged on both sides of the vertical post. By utilizing the waist-connecting sealing all-in-one machine, automation control can be realized, the waist-connecting sealing all-in-one machine can be stopped and rotated arbitrarily, positioning is accurate, and the work efficiency is improved.
Description
Technical field
The present invention relates to a kind of equipment for the glass heat-insulating container, particularly a kind of intelligent glass heat-insulating container connects corset mouth all-in-one.
Background technology
Existing glass heat-insulating container generally all is to cut first interior outer blank bottleneck at the glass liner through the blowing machine blowing first, the outer blank bottom connects tail pipe, waist is cut in the line of outer blank waist, interior bottle glass liner is put into outer blank epimere and bottle is fixing at outer blank waist top plug asbestos, combined bottle vase mouth put into downwards connect the waist machine grip holder, again the outer blank bottom is just put line, the chuck rotation, preheating duration and degree of heating docking loin carries out preheating, when glass liner connects the waist temperature and rises to proper temperature, enter and connect the waist station, manually carry out rapid heating with connecing the waist duration and degree of heating to cutting waist, make the molten state of waist one-tenth that connects, the scorification of outer blank upper-lower section is connected, manually the outer blank epimere is carried 1MM, pull and connect waist garden dish and will connect the waist glass liner and send into the annealed zone and anneal, send into conveying belt, manually getting glass liner is placed on the hand envelope platform bottle is manually sealed, again cold wind annealing, finish and connect the corset mouth, but this production method connects waist top by asbestos grain being placed on glass liner, glass liner is wanted injected water in following process, asbestos grain will expand, and some outer blank bears incessantly radial pressure, in following process, easily produce the bottle explosion phenomenon, and need to manually get glass liner and be placed on the hand envelope platform bottle is manually sealed, so that personnel labor intensity increases, production efficiency is low.
Summary of the invention
The objective of the invention is in order to overcome above deficiency, a kind of realization automatization control is provided, arbitrarily stall, accurate positioning, the intelligent glass heat-insulating container of increasing work efficiency connects corset mouth all-in-one.
Purpose of the present invention is achieved through the following technical solutions: a kind of intelligent glass heat-insulating container connects corset mouth all-in-one, comprise base plate, base plate is provided with two supports, the top of two supports links to each other with top board, the position of base plate between two supports is provided with casing, be provided with column in the casing, the top of column is enclosed within the top board, column places the gapped sheave of cover on the position of box house, links to each other by clutch shaft bearing between gap sheave and the column, is connected with disk on the sheave of gap, disk is enclosed within on the column, disk is provided with a plurality of cartridge devices, and top board is provided with end socket mechanism and lifting mechanism, and end socket mechanism and lifting mechanism place respectively the both sides of column.
Further improvement of the present invention is: each described cartridge device includes and runs through the vertical shaft that disk arranges, link to each other by the second bearing between vertical shaft and the disk, vertical shaft is positioned on the position of disk bottom all, and cover has sprocket wheel, vertical shaft is positioned on the position on disk top and is connected with the adjusting chuck, a plurality of sprocket wheels link to each other by chain, chain is by two tightener sprocket tensionings on the supporting seat, and by driving transmission from rotary chain wheel on the spinning motor, supporting seat places on the base plate, and spinning motor places on the sidewall of supporting seat.
Further improvement of the present invention is: described end socket mechanism comprises the first bracing frame, the first bracing frame comprises vertical portion and transverse part, the top, vertical portion of the first bracing frame links to each other with top board, run through in the transverse part of the first bracing frame and be provided with the first turning axle, the top of the first turning axle is passed top board and is connected with the first fifth wheel, the bottom of the first turning axle is connected with end socket, top board is positioned on the other position, the first bracing frame vertical portion and is connected with the end socket rotating machine, the end socket rotating machine is connected with the second fifth wheel, link to each other by the first connection chain between the first fifth wheel and the second fifth wheel, be provided with the first tail rod between the transverse part of top board and the first bracing frame, top board is provided with end socket shift servo motor, be connected with web member on the shifting axle of end socket shift servo motor, one end of web member links to each other with the first turning axle, and the other end of web member is enclosed within on the first tail rod.
Further improvement of the present invention is: described lifting mechanism comprises the second bracing frame, the second bracing frame comprises vertical portion and transverse part, the top, vertical portion of the second bracing frame links to each other with top board, run through in the transverse part of the second bracing frame and be provided with link span, top board is passed on the top of link span, the bottom of link span links to each other with mechanical manipulator, be provided with the second tail rod between the transverse part of the second bracing frame and the top board, top board is provided with the lifting mobile servomotor, be connected with the first web member on the lift shaft of lifting mobile servomotor, one end of the first web member links to each other with link span, and the other end of the first web member is enclosed within on the second tail rod.
Further improvement of the present invention is: described base plate is provided with the second turning axle, on the second turning axle from bottom to top successively cover be useful on thumb wheel, worm gear and the signal panel of stirring the gap sheave, worm gear and worm screw are to cooperating, worm screw links to each other with motor.
Further improvement of the present invention is: described disk is provided with 16 cartridge devices.
Further improvement of the present invention is: 16 described cartridge devices respectively the preheating station adjacent with four adjacent the first stations that are used for glass liner up and down, five, connect the waist station, connect bottleneck heating station, flange station in the waist annealing, connect waist annealing outer bottleneck heating station, inside and outside bottle mouth sealing station, to connect waist annealing bottleneck annealing station and the bottleneck station of annealing corresponding, mechanical manipulator is with to connect the waist station corresponding, and end socket is corresponding with inside and outside bottle mouth sealing station.
The present invention compared with prior art has the following advantages: smooth running, convenient operation and control, connect the corset mouth reliable and stable, high conformity, by connecing waist, sealing two cover operations are placed on the machine works, and has reduced 20% than original production line labor force, bottle flange technology reduces gas energy and reaches 20% in adopting simultaneously.
Description of drawings:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the schematic diagram of arranging of a plurality of cartridge devices;
Number in the figure: 1-base plate, the 2-support, the 3-top board, the 4-casing, the 5-column, 6-gap sheave, the 7-clutch shaft bearing, the 8-disk, the 9-cartridge device, 10-end socket mechanism, the 11-lifting mechanism, the 12-vertical shaft, 13-the second bearing, the 14-sprocket wheel, 15-regulates chuck, the 16-chain, the 17-supporting seat, the 18-tightener sprocket, the 19-spinning motor, 20-is from rotary chain wheel, 21-the first bracing frame, 22-the first turning axle, 23-the first fifth wheel, the 24-end socket, 25-end socket rotating machine, 26-the second fifth wheel, 27-the first connection chain, 28-the first tail rod, 29-end socket shift servo motor, the 30-shifting axle, the 31-web member, 32-the second bracing frame, the 33-link span, the 34-mechanical manipulator, 35-lifting mobile servomotor, the 36-lift shaft, 37-the first web member, 38-the second turning axle, the 39-thumb wheel, the 40-worm gear, the 41-worm screw, the 42-motor, 43-the first station, the 44-preheating station, 45-connects the waist station, 46-connects bottleneck heating station in the waist annealing, 47-flange station, 48-connects the outer bottleneck heating station of waist annealing, the inside and outside bottle mouth sealing station of 49-, 50-connects waist annealing bottleneck annealing station, 51-bottleneck annealing station, 52-the second tail rod, the 53-signal panel.
Embodiment:
In order to deepen the understanding of the present invention, the invention will be further described below in conjunction with embodiment and accompanying drawing, and this embodiment only is used for explaining the present invention, does not consist of the restriction to protection domain of the present invention.
Show the embodiment that a kind of intelligent glass heat-insulating container of the present invention connects corset mouth all-in-one such as Fig. 1, comprise base plate 1, base plate 1 is provided with two supports 2, the top of two supports 2 links to each other with top board 3, the position of base plate 1 between two supports 2 is provided with casing 4, be provided with column 5 in the casing 4, the top of column 5 is enclosed within the top board 3, column 5 places the gapped sheave 6 of cover on the position of casing 4 inside, link to each other by clutch shaft bearing 7 between gap sheave 6 and the column 5, be connected with disk 8 on the gap sheave 6, disk 8 is enclosed within on the column 5, disk 8 is provided with a plurality of cartridge devices 9, top board 3 is provided with end socket mechanism 10 and lifting mechanism 11, end socket mechanism 10 and lifting mechanism 11 place respectively the both sides of column 2, each cartridge device 9 includes and runs through the vertical shaft 12 that disk 8 arranges, link to each other by the second bearing 13 between vertical shaft 12 and the disk 8, vertical shaft 12 is positioned on the position of disk 8 bottoms all, and cover has sprocket wheel 14, vertical shaft 12 is positioned to be connected with on the position on disk 8 tops regulates chuck 15, a plurality of sprocket wheels 14 link to each other by chain 16, chain 16 is by two tightener sprocket 18 tensionings on the supporting seat 17, and by driving transmissions from rotary chain wheel 20 on the spinning motor 19, supporting seat 17 places on the base plate 1, spinning motor 19 places on the sidewall of supporting seat 17, end socket mechanism 10 comprises the first bracing frame 21, the first bracing frame 21 comprises vertical portion and transverse part, the top, vertical portion of the first bracing frame 21 links to each other with top board 3, run through in the transverse part of the first bracing frame 21 and be provided with the first turning axle 22, the top of the first turning axle 22 is passed top board 3 and is connected with the first fifth wheel 23, the bottom of the first turning axle 22 is connected with end socket 24, top board 3 is positioned on the other position, the first bracing frame 21 vertical portions and is connected with end socket rotating machine 25, end socket rotating machine 25 is connected with the second fifth wheel 26, link to each other by the first connection chain 27 between the first fifth wheel 23 and the second fifth wheel 26, be provided with the first tail rod 28 between the transverse part of top board 3 and the first bracing frame 21, top board 3 is provided with end socket shift servo motor 29, be connected with web member 31 on the shifting axle 30 of end socket shift servo motor 29, one end of web member 31 links to each other with the first turning axle 22, the other end of web member 31 is enclosed within on the first tail rod 28, lifting mechanism 11 comprises the second bracing frame 32, the second bracing frame comprises vertical portion and transverse part, the top, vertical portion of the second bracing frame 32 links to each other with top board 3, run through in the transverse part of the second bracing frame 32 and be provided with link span 33, top board 3 is passed on the top of link span 33, the bottom of link span 33 links to each other with mechanical manipulator 34, be provided with the second tail rod 52 between the transverse part of the second bracing frame 32 and the top board 3, top board 3 is provided with lifting mobile servomotor 35, be connected with the first web member 37 on the lift shaft 36 of lifting mobile servomotor 35, one end of the first web member 37 links to each other with link span 33, the other end of the first web member 37 is enclosed within on the second tail rod 52, base plate 1 is provided with the second turning axle 38, overlap successively from bottom to top on the second turning axle 38 and be useful on the thumb wheel 39 of stirring gap sheave 6, worm gear 40 and signal panel 53, worm gear 40 and worm screw 41 are to cooperating, worm screw 41 links to each other with motor 42, disk 8 is provided with 16 cartridge devices 9,16 cartridge devices 9 respectively with four adjacent up and down the first stations 43 of glass liner that are used for, five adjacent preheating stations 44, connect waist station 45, connect bottleneck heating station 46 in the waist annealing, flange station 47, connect the outer bottleneck heating station 48 of waist annealing, inside and outside bottle mouth sealing station 49, connect waist annealing bottleneck annealing station 50 corresponding with bottleneck annealing station 51, mechanical manipulator 34 is with to connect waist station 45 corresponding, and end socket 24 is corresponding with inside and outside bottle mouth sealing station 49.
Glass heat-insulating container of the present invention connects corset mouth all-in-one, employing is to the outer bottle graft waist of glass liner of thermos, interior bottle flange, proofread and correct again the operation such as sealing and finish the sleeve forming technique that glass liner connects the corset mouth, adopt sheave wiper arm mechanism, in addition automatization control, arbitrarily stall, substituting former craft draws the garden dish to rotate off-position, has any stall, accurate positioning, the functions such as smooth running, utilize outer glass liner clamping self-centering function in 9 pairs of the cartridge devices, disk 8 is done the gap rotation, rotation is manually to ride push button once, disc rotary one station also stops, when disk is static, respectively each position of the glass liner in the station is processed, every station chuck continuous operation, but the up and down station stall of glass liner, at first be manually inside and outside glass liner to be put into special carrier in use, the inside and outside glass liner of chuck self-centering and continuously rotation, when rotating to preheating station 44, carry out preheating by preheating duration and degree of heating docking loin, when glass liner connects the waist temperature and rises to proper temperature, disk 8 rotates into and connects waist station 45, carry out rapid heating with connecing the waist duration and degree of heating to cutting waist, make to connect the molten state of waist one-tenth, the scorification of outer blank upper-lower section is connected, then mechanical manipulator is carried 1MM with the outer blank epimere, connects like this waist bottom line and connects round and smooth bright and clean.Carry out anneal with annealing duration and degree of heating docking waist after connecing waist, simultaneously with bottleneck in the scorification of heating duration and degree of heating, pinch roller moves downward internal bottle bottleneck flange, burn molten outer blank bottleneck with row again, the rotation of end socket decline chuck is accelerated, and the end socket fast rotational also accurately descends, and proofreaies and correct inside and outside glass liner oral area, finish sealing, carry out anneal after sealing mouth.Sealing all-in-one machine of the present invention has smooth running, convenient operation and control, connect the corset mouth reliable and stable, high conformity, by connecing waist, sealing two cover operations are placed on the machine works, and has reduced 20% than original production line labor force, bottle flange technology reduces gas energy and reaches 20% in adopting simultaneously.
Claims (7)
1. an intelligent glass heat-insulating container connects corset mouth all-in-one, comprise base plate (1), described base plate (1) is provided with two supports (2), the top of two described supports (2) links to each other with top board (3), it is characterized in that: the position that described base plate (1) is positioned between two described supports (2) is provided with casing (4), be provided with column (5) in the described casing (4), the top of described column (5) is enclosed within the described top board (3), described column (5) places cover gapped sheave (6) on the inner position of described casing (4), link to each other by clutch shaft bearing (7) between described gap sheave (6) and the described column (5), be connected with disk (8) on the described gap sheave (6), described disk (8) is enclosed within on the described column (5), described disk (8) is provided with a plurality of cartridge devices (9), described top board (3) is provided with end socket mechanism (10) and lifting mechanism (11), and described end socket mechanism (10) and described lifting mechanism (11) place respectively the both sides of described column (2).
2. described intelligent glass heat-insulating container connects corset mouth all-in-one according to claim 1, it is characterized in that: each described cartridge device (9) includes and runs through the vertical shaft (12) that disk (8) arranges, link to each other by the second bearing (13) between described vertical shaft (12) and the described disk (8), described vertical shaft (12) is positioned on the position of described disk (8) bottom all, and cover has sprocket wheel (14), described vertical shaft (12) is positioned to be connected with on the position on described disk (8) top regulates chuck (15), a plurality of described sprocket wheels (14) link to each other by chain (16), described chain (16) is by two tightener sprockets (18) tensioning on the supporting seat (17), and by driving transmission from rotary chain wheel (20) on the spinning motor (19), described supporting seat (17) places on the described base plate (1), and described spinning motor (19) places on the sidewall of described supporting seat (17).
3. described intelligent glass heat-insulating container connects corset mouth all-in-one according to claim 1, it is characterized in that: described end socket mechanism (10) comprises the first bracing frame (21), described the first bracing frame (21) comprises vertical portion and transverse part, the top, vertical portion of described the first bracing frame (21) links to each other with described top board (3), run through in the transverse part of described the first bracing frame (21) and be provided with the first turning axle (22), the top of described the first turning axle (22) is passed described top board (3) and is connected with the first fifth wheel (23), the bottom of described the first turning axle (22) is connected with end socket (24), described top board (3) is positioned on the other position, described the first bracing frame (21) vertical portion and is connected with end socket rotating machine (25), described end socket rotating machine (25) is connected with the second fifth wheel (26), link to each other by the first connection chain (27) between described the first fifth wheel (23) and described the second fifth wheel (26), be provided with the first tail rod (28) between the transverse part of described top board (3) and described the first bracing frame (21), described top board (3) is provided with end socket shift servo motor (29), be connected with web member (31) on the shifting axle (30) of described end socket shift servo motor (29), one end of described web member (31) links to each other with described the first turning axle (22), and the other end of described web member (31) is enclosed within on described the first tail rod (28).
4. described intelligent glass heat-insulating container connects corset mouth all-in-one according to claim 1, it is characterized in that: described lifting mechanism (11) comprises the second bracing frame (32), described the second bracing frame comprises vertical portion and transverse part, the top, vertical portion of described the second bracing frame (32) links to each other with described top board (3), run through in the transverse part of described the second bracing frame (32) and be provided with link span (33), described top board (3) is passed on the top of described link span (33), the bottom of described link span (33) links to each other with mechanical manipulator (34), be provided with the second tail rod (52) between the transverse part of described the second bracing frame (32) and the described top board (3), described top board (3) is provided with lifting mobile servomotor (35), be connected with the first web member (37) on the lift shaft (36) of described lifting mobile servomotor (35), one end of described the first web member (37) links to each other with described link span (33), and the other end of described the first web member (37) is enclosed within on described the second tail rod (52).
5. described intelligent glass heat-insulating container connects corset mouth all-in-one according to claim 1, it is characterized in that: described base plate (1) is provided with the second turning axle (38), overlap successively from bottom to top on described the second turning axle (38) and be useful on thumb wheel (39), worm gear (40) and the signal panel (53) of stirring gap sheave (6), described worm gear (40) and worm screw (41) are to cooperating, and described worm screw (41) links to each other with motor (42).
6. described intelligent glass heat-insulating container connects corset mouth all-in-one according to claim 1, it is characterized in that: described disk (8) is provided with 16 cartridge devices (9).
7. described intelligent glass heat-insulating container connects corset mouth all-in-one according to claim 1, it is characterized in that: 16 described cartridge devices (9) respectively with four adjacent up and down first stations (43) of glass liner that are used for, five adjacent preheating stations (44), connect waist station (45), connect bottleneck heating station (46) in the waist annealing, flange station (47), connect waist annealing outer bottleneck heating station (48), inside and outside bottle mouth sealing station (49), connect waist annealing bottleneck annealing station (50) corresponding with bottleneck annealing station (51), described mechanical manipulator (34) is with to connect waist station (45) corresponding, and described end socket (24) is corresponding with inside and outside bottle mouth sealing station (49).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310232486.7A CN103319079B (en) | 2013-06-13 | 2013-06-13 | Intelligent glass heat-insulating container connects waist sealing all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310232486.7A CN103319079B (en) | 2013-06-13 | 2013-06-13 | Intelligent glass heat-insulating container connects waist sealing all-in-one machine |
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| Publication Number | Publication Date |
|---|---|
| CN103319079A true CN103319079A (en) | 2013-09-25 |
| CN103319079B CN103319079B (en) | 2015-11-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310232486.7A Active CN103319079B (en) | 2013-06-13 | 2013-06-13 | Intelligent glass heat-insulating container connects waist sealing all-in-one machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105800918A (en) * | 2016-03-07 | 2016-07-27 | 安徽佰瑞特日用品有限公司 | Rotary clamping device for thermos glass liner |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB325717A (en) * | 1929-03-13 | 1930-02-27 | American Thermos Bottle Co | Improvements in methods and apparatus for producing double-walled glass containers |
| CN2493617Y (en) * | 2001-07-17 | 2002-05-29 | 吴声院 | Double-layer glass bottle moulding apparatus |
| CN103288336A (en) * | 2013-06-13 | 2013-09-11 | 南通威明精工机械有限公司 | Production method of waist-connecting seal for glass heat-preservation container |
| CN203382648U (en) * | 2013-06-13 | 2014-01-08 | 南通威明精工机械有限公司 | Intelligent waist connecting and sealing integrated machine for glass insulation container |
-
2013
- 2013-06-13 CN CN201310232486.7A patent/CN103319079B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB325717A (en) * | 1929-03-13 | 1930-02-27 | American Thermos Bottle Co | Improvements in methods and apparatus for producing double-walled glass containers |
| CN2493617Y (en) * | 2001-07-17 | 2002-05-29 | 吴声院 | Double-layer glass bottle moulding apparatus |
| CN103288336A (en) * | 2013-06-13 | 2013-09-11 | 南通威明精工机械有限公司 | Production method of waist-connecting seal for glass heat-preservation container |
| CN203382648U (en) * | 2013-06-13 | 2014-01-08 | 南通威明精工机械有限公司 | Intelligent waist connecting and sealing integrated machine for glass insulation container |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105800918A (en) * | 2016-03-07 | 2016-07-27 | 安徽佰瑞特日用品有限公司 | Rotary clamping device for thermos glass liner |
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| Publication number | Publication date |
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| CN103319079B (en) | 2015-11-11 |
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