The grinding attachment of oil scraper ring and method
Technical field
The present invention relates to machining manufacturing technology field, especially a kind of method and device for the plane of oil scraper ring being carried out grinding.
Background technology
Oil scraper ring is one of strength member of non-lubricated compressor, and its major function is that the lubricating oil on the piston rod is wiped off, makes it to enter cylinder.The oil scraper structure of rings is annular thin wall part, is made by copper alloy, and its size, form and position tolerance and surface roughness require high.The flat surface grinding operation is arranged in the manufacturing procedure of oil scraper ring one, will carry out grinding to two end faces of oil scraper ring in this procedure; Usually the method that adopts is, annular thin wall part is adsorbed on the table top of magnechuck grinding is carried out on its surface.But resemble the nonmagnetic annular thin wall part of this class of oil scraper ring, the grinding of end face can only be carried out with the single-piece form with the valve block grinding machine; Such processing method not only efficient is low, and also because the height of this oil scraper ring is four times of valve block height, the rotating speed of emery wheel and the depth of cut are subject to certain restrictions during grinding; Cause oil scraper ring surface roughness and the depth of parallelism to be difficult to reach designing requirement; Oil scraper ring after the completion is carried out the passed examination rate be approximately 67%.Enterprise has carried out a large amount of tests for solving the grinding adding method of the non magnetic annular thin-wall part of this this class, but also just based on the above method rotating speed and the depth of cut of emery wheel is optimized processing, and a kind of suitable process means of acquisition and method are not arranged so far.
Summary of the invention
The technical problem to be solved in the present invention provides a kind of grinding attachment and method of ensuring the quality of products and fast oil scraper ring being carried out the oil scraper ring of grinding.
The technical scheme that technical solution problem of the present invention adopts is: the grinding attachment of this oil scraper ring includes the locating piece of a plurality of cylindrical magnetic metals, described locating piece is located in the oil scraper ring and described oil scraper ring matched in clearance, and the height H of described locating piece is less than the height h of oil scraper ring.
Another technical scheme that technical solution problem of the present invention adopts is: the method for grinding of this oil scraper ring, oil scraper ring is nonmagnetic annular thin wall part, use a kind of oil scraper ring grinding attachment, the grinding attachment of this oil scraper ring comprises the locating piece of a plurality of cylindrical magnetic metals, described locating piece is located in the oil scraper ring and described oil scraper ring matched in clearance, and the height H of described locating piece is less than the height h of oil scraper ring;
Operating procedure comprises:
A. clamping: a described locating piece packed into forms oil scraper ring grinding group in the described oil scraper annular distance;
B. place a plurality of described oil scraper ring grinding groups at the table top of surface grinding machine workbench;
C. start power supply, give the magnetic that adds of described workbench, the described workbench that adds magnetic is fixed on described oil scraper ring grinding group on the table top of described workbench by the absorption to described locating piece;
D. start emery wheel grinding-head, grinding is carried out on the oil scraper ring surface, the depth of cut is 0.08~0.1 millimeter;
E. cut off the electricity supply, workbench is demagnetized;
F, the oil scraper ring that will finish a face grinding take out from described locating piece, another side are sleeved on up form oil scraper ring grinding group on the described locating piece and be placed on the table top of described workbench;
G. a plurality of described oil scraper ring grinding groups are placed on the table top of described workbench;
H. repeat D~G step;
I. start emery wheel grinding-head, grinding is carried out on described oil scraper ring surface, the depth of cut is 0.01~0.02 millimeter;
J. cut off the electricity supply, workbench is demagnetized, take out the flat surface grinding that the oil scraper ring that is sleeved on the described locating piece is namely finished oil scraper ring.
Owing to having adopted technique scheme, the present invention compared with prior art has following beneficial effect: 1, on surface grinding machine oil scraper ring is carried out grinding, once can process 50, improved production efficiency; 2, the oil scraper ring of this oil scraper ring grinding processing method is fixed on the table top of workbench by the magnetic metal locating piece that cooperates with it, select the rational depth of cut to oil scraper ring surfacing three times, can reach the requirement of oil scraper ring surface roughness and the depth of parallelism, accepted product percentage reaches 97%.
Description of drawings
Fig. 1 is the structural representation of grinding attachment of the oil scraper ring of the embodiment of the invention.
Fig. 2 is that the oil scraper ring grinding group of the embodiment of the invention is placed on the schematic diagram on the table top of workbench.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing embodiment:
Embodiment 1:
Oil scraper ring 1 is nonmagnetic annular thin wall part as shown in Figure 1, and the material of the oil scraper ring 1 of the present embodiment is copper alloy, and the height h of oil scraper ring is 8 millimeters;
The method for grinding of oil scraper ring, the method for grinding of this oil scraper ring is the grinding attachment that uses oil scraper ring as shown in Figure 1, the grinding attachment of this oil scraper ring comprises the locating piece 2 of a plurality of cylindrical magnetic metals, locating piece 2 is contained in the oil scraper ring 1 and oil scraper ring 1 matched in clearance, locating piece 2 height H are 7 millimeters, and the height H of locating piece 2 is less than the height h of oil scraper ring;
Its operating procedure comprises:
A. clamping: a little wooden Chui tapped of locating piece 2 usefulness packed into forms oil scraper ring grinding group in oil scraper ring 1 hole;
B, place 50 oil scraper ring grinding groups at the table top of workbench;
C. start power supply, give the magnetic that adds of described workbench, the workbench that adds magnetic is fixed on oil scraper ring grinding group on the table top of workbench by the absorption to locating piece 2;
D. start emery wheel grinding-head, grinding is carried out on oil scraper ring 1 surface, the depth of cut is 0.08 millimeter;
E. cut off the electricity supply, workbench is demagnetized;
F, the oil scraper ring 1 that will finish a face grinding take out from locating piece 2, another side are sleeved on up form oil scraper ring grinding group on the locating piece 2 and be placed on the table top of workbench;
G. 50 oil scraper ring grinding groups are placed on the table top of workbench;
H. repeat D~G step;
I. start emery wheel grinding-head, grinding is carried out on oil scraper ring 1 surface, the depth of cut is 0.01 millimeter;
J. cut off the electricity supply, workbench is demagnetized, take out the flat surface grinding that the oil scraper ring 1 that is sleeved on the locating piece 2 is namely finished oil scraper ring 1.
Embodiment 2:
D. start emery wheel grinding-head, grinding is carried out on oil scraper ring 1 surface, the depth of cut is 0.1 millimeter;
I. start emery wheel grinding-head, grinding is carried out on oil scraper ring 1 surface, the depth of cut is 0.02 millimeter;
Other features are identical with embodiment.The method selects the rational depth of cut to oil scraper ring 1 surfacing three times, first the one side of oil scraper ring 1 is carried out grinding, is datum level by grinding face location grinding another side, and the depth of cut of this twice grinding is all 0.08~0.1 millimeter mutually; By the plane of for the first time grinding of datum level grinding, the depth of cut is 0.01~0.02 millimeter, reaches the requirement of oil scraper ring 1 surface roughness and the depth of parallelism again, and accepted product percentage reaches 97%.