CN103289826B - Method for preparing cleaning agent for reductive cleaning of fabrics with high fastness to soaping and high sublimation fastness - Google Patents

Method for preparing cleaning agent for reductive cleaning of fabrics with high fastness to soaping and high sublimation fastness Download PDF

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Publication number
CN103289826B
CN103289826B CN201310185763.3A CN201310185763A CN103289826B CN 103289826 B CN103289826 B CN 103289826B CN 201310185763 A CN201310185763 A CN 201310185763A CN 103289826 B CN103289826 B CN 103289826B
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fastness
soaping
fabrics
reductive
cleaning agent
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CN103289826A (en
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沈卫锋
李和男
王成翔
徐丽亚
许斌
崔青龙
陈伟
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Taihua Hi-Tech Dyeing & Finishing (Jiaxing) Co., Ltd.
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Taihua Hi-Tech Dyeing & Finishing (jiaxing) Co Ltd
ZHEJIANG TAIHUA NEW MATERIAL CO Ltd
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Abstract

The invention aims to provides a method for preparing a cleaning agent for reductive cleaning of fabrics with high fastness to soaping and high sublimation fastness, aiming at overcoming the shortcomings of low or unstable fastness to soaping and sublimation fastness and unstable three-proofings function and water washing resistance of dacron fabrics caused by unclean flooding on the surface of the fabrics cleaned by a reductive cleaner in the prior art. According to the method, 1.5+/-0.5 g of caustic soda having the concentration of 30%, 1.0+/-0.5 g of thiourea dioxide, 1.0+/-0.5 g of ethylene oxide condensate and 1.0+/-0.5 g of alkyl sodium sulfonate are added to each liter of water by mass. The method comprises the following steps of: adding the caustic soda after the thiourea dioxide is added to water and completely dissolved under stirring and then orderly adding the ethylene oxide condensate and the alkyl sodium sulfonate, and then evenly mixing all the materials, thereby obtaining the reductive cleaning agent. Dacron fiber dyed fabrics treated by the reductive cleaning agent obtained by the method are characterized in that flooding and oligomers are removed clearly; as a result, the fabrics can have high fastness to soaping and high sublimation fastness.

Description

The preparation method of high fastness to soaping and high sublimation fastness fabric reduction cleaner
Technical field
The present invention relates to the preparation method of high fastness to soaping and high sublimation fastness fabric reduction cleaner.
Background technology
Polyester piece good Chinese people are commonly called as " dacron ".Having many uses of terylene, in a large number for the manufacture of clothing fabric and mechanicals.Terylene has extremely good setting performance.Spun polyester thread or fabric generate after setting flat very, fluffy form or rivel etc., in use through repeatedly washing, still can be prolonged constant, in addition it have durable, good springiness, not yielding, corrosion-resistant, insulation, well-pressed, easily wash, the feature such as quick-drying, by people are liked.At present, polyester piece good is just towards the future development of naturalization of synthon such as simulate wool, imitative silk, imitative fiber crops, imitation buckskin.Be widely used on outdoor activity and easy suit.And on outdoor activity and easy suit, conventionally require to there is higher fastness to soaping and sublimation fastness and refuse water, refuse oil, refuse dirty NBC protective performance.
At present, fabrics of polyester mainly adopts disperse dyeing process, its dyeing course is as follows: under High Temperature High Pressure, dispersed dye dissolve, and--fiber surface absorption dispersed dye--dispersed dye spread in fiber--dispersed dye are penetrated into polyster fibre noncrystalline domain, realize fiber staining, then with reduction cleaner, the fabric through disperse dyeing is carried out to reduction clearing, wash away PET fiber surface loose colour.Main alkaline reduction clean-out system and the acidic reduction cleaner of adopting cleans fabric at present, and then washes.The composition of alkaline reduction clean-out system is the aqueous solution of caustic soda, thiourea peroxide, dispersion agent, soaping agent.While adopting the alkaline reduction clean-out system cleaning polyester piece good of above-mentioned formula, it is unclean that loose colour to polyester piece good surface and oligopolymer are cleared up, make the colour fastness of fabric undesirable, therefore soaping fastness and sublimation fastness after dyeing are general, only 3 grades of soaping fastnesses, 3 grades of sublimation fastness conventionally.And three anti-wash durabilities only have 5-10 time after three-prevention finishing.
Summary of the invention
The present invention seeks to for reduction cleaner cleaning fabric surface loose colour in prior art unclean, make polyester piece good fastness to soaping and sublimation fastness not high or unstable, and the unsettled deficiency of three anti-function wash durabilities, provides a kind of high fastness to soaping and high sub limation fastness polyester piece good also to clean the preparation method of Ji.
The preparation method of high fastness to soaping and high sub limation fastness polyester piece good reduction cleaner, described reduction cleaner is as follows by the quality proportioning adding in every premium on currency: caustic soda 1.5 ± 0.5g, thiourea peroxide 1.0 ± 0.5g, ethylene oxide condensate 1.0 ± 0.5g, alkyl sodium sulfonate 1.0 ± 0.5g that concentration is 30%, under room temperature, in water, add thiourea peroxide to be stirred to after dissolving completely, add again caustic soda, stir, then add successively ethylene oxide condensate, alkyl sodium sulfonate to mix, make reduction cleaner.
When the reduction that adopts the inventive method to make washes down lotion-treated polyester piece good, as the coated PET fiber surface of ethylene oxide condensate of dispersion agent, the dispersed dye that absorption does not enter noncrystalline domain are completely loose colour, and loose colour is distributed in treatment solution, stops and be reduced the dispersed dye of washing off again by i.e. counter being stained with of fabrics of polyester surface adsorption; Simultaneously, utilize the oligopolymer of its surfactivity in fabrics of polyester to be combined at the swelling lower dispersion agent of alkali, the tensio-active agent that is adsorbed onto fabric face during by dyeing is separated in reduction dilution, like this, the oligopolymer that is coated on the loose colour of fiber surface and be penetrated in fiber is easy to be rinsed out by the hot water wash of carrying out subsequently, so, very clean through clean-out system of the present invention polyster fibre dyeing textile loose colour after treatment and oligopolymer removal, can make fabric reach higher colour fastness.The three anti-heat setting types that are simultaneously beneficial to below arrange.After this clean-out system is processed, refuse water, refuse oil, to refuse dirty NBC protective performance water-wash resistance lasting, can reach 10~20 times, not only have high fastness to soaping and high sub limation fastness, and technology stability is good, stay in grade.
Embodiment
Below in conjunction with embodiment, the present invention is conducted further description:
Reduction cleaner of the present invention is to add dispersion agent to obtain in the prescription of existing alkaline reduction clean-out system.Dispersion agent can be joined in current arbitrary alkaline reduction clean-out system.The embodiment of the present invention has provided preferred component and preparation method thereof.
The present invention adopts the alkaline reduction clean-out system of following composition, and it is caustic soda, dispersion agent, thiourea peroxide, the soaping agent aqueous solution.In above-claimed cpd, dispersion agent optimization ethylene oxide condenses, soaping agent preferred alkyl sodium sulfonate.The preferred component of above-claimed cpd is the quality of the each composition to add in every premium on currency: caustic soda 1.5 ± 0.5g, thiourea peroxide 1.0 ± 0.5g, ethylene oxide condensate 1.0 ± 0.5g, the alkyl sodium sulfonate 1.0 ± 0.5g of concentration as 30%.
Above-mentioned alkaline reduction clean-out system is preferably prepared as follows: under room temperature, in water, add in proportion thiourea peroxide to be stirred to after dissolving completely, then add caustic soda, stir, then add successively ethylene oxide condensate, alkyl sodium sulfonate to mix, make alkaline reduction clean-out system.
Adopt above-mentioned component, can make reduction cleaner obtain stable colour fastness, also more economical.
Preferably as follows polyester piece good is arranged:
(1) after dyeing, carrying out alkaline reduction washes: adopt after High Temperature High Pressure engine dyeing look, get rid of the residual night of dyeing, then add alkaline reduction clean-out system in alkaline reduction clean-out system and fabric quality than the ratio of 10-15:1, at 100 ± 5 DEG C of temperature, 30 ± 2min is washed in alkaline reduction, then washing, the cylinder cylinder that goes out that is 120 ± 5 DEG C through temperature is dried.
(2) three anti-heat setting types arrange:
Be preferably as follows component: by the quality adding in every premium on currency, formed by following component: fluorocarbon resin water-resisting agent (DUPONT TEFLON) 60~80g, amino-silicone oil softening agent 5~10g, isocyanic ester bridging agent 5~10g, fatty alcohol-polyoxyethylene ether 0.5~1g.
Adopt German Monforts heat setting machine, padding type processing, adds three solar heat protection typing finishing agents in finishing composition and fabric quality than the ratio for 1-3:1, adds citric acid, adjustment dressing liquid pH value to 4~6, and padding machine pressure is 3 ± 0.5Kg/m 2, 90 ± 5 DEG C of contactless warm air prebake temperature, 160~180 DEG C of high temperature heat setting type baking temperatures, board speed 40 ± 5m/min.
Wherein amino-silicone oil softening agent can regulate a softer and smoother touch feel of polyester piece good, the most handy blocked amido silicon oil.Isocyanic ester bridging agent strengthens the water resistant permanent performance of three anti-functions.
Adopt above-mentioned finishing composition soft through above-mentioned producing and manufacturing technique polyester piece good after treatment, appearance color is bright-coloured bright, there is high colour fastness, especially high fastness to soaping and high sublimation fastness, and have and excellent, lasting refuse water, refuse oil, refuse the features such as dirty, three anti-leather washed number of times can reach 10-20 time.
Embodiment 1
Base cloth adopts polyster fibre.
Step (1): carry out alkaline reduction after dyeing and wash.Reduction cleaner component is: by the quality adding in every premium on currency, and caustic soda 1g, thiourea peroxide 0.5g, ethylene oxide condensate 0.5g, alkyl sodium sulfonate 0.5gL that concentration is 30%.Adopt after High Temperature High Pressure engine dyeing look, get rid of dyeing residual night, then add alkaline reduction clean-out system in alkaline reduction clean-out system and fabric quality than the ratio of 10:1, at 95 DEG C of temperature, 28min is washed in alkaline reduction, then washing, the cylinder cylinder that goes out that is 115 DEG C through temperature is dried.
Step (2): three anti-heat setting types arrange.Three solar heat protection typing finishing agent components are: by the quality adding in every premium on currency, and fluorocarbon resin water-resisting agent 60g, blocked amido silicon oil 5g, isocyanic ester 5g.Adopt German Monforts heat setting machine, padding type processing, adds three-proof finishing agent in finishing composition and fabric quality than the ratio for 1:1, adds citric acid, adjustment dressing liquid pH value to 4~6, and padding machine pressure is 2.5Kg/m 2, 85 DEG C of contactless warm air prebake temperature, 160 DEG C of high temperature heat setting type baking temperatures, speed 35m/min.Reference examples 1
Carry out alkaline reduction cleaning and three anti-heat setting types arrangements.Base cloth adopts polyster fibre.
Step (1): carry out alkaline reduction after dyeing and wash.Reduction cleaner component is: by the quality adding in every premium on currency, and caustic soda 1g, thiourea peroxide 0.5g, alkyl sodium sulfonate 0.5gL that concentration is 30%.Dyeing and parameter are with embodiment 1.
Step (2): with embodiment 1.
Embodiment 2-7
Reduction cleaner component and reduction clearing processing parameter in table 1, three solar heat protection typing finishing agent components and three anti-heat setting type finishing technique parameters in table 4.All the other are with embodiment 1.
Reference examples 2
Reduction cleaner component is in table 2, all the other embodiment 2.
Reference examples 3
Reduction cleaner component is in table 2, all the other embodiment 3.
As a rule 4
Reduction cleaner component is in table 2, all the other embodiment 4.
Reference examples 5
Reduction cleaner component is in table 2, all the other embodiment 5.
Reference examples 6
Reduction cleaner component is in table 2, all the other embodiment 6.
Table 1: the clean-out system component and the processing parameter that adopt in embodiment of the present invention alkalescence 1-6 reduction clearing step
Table 2: the clean-out system component and the processing parameter that adopt in reference examples 1-6 alkaline reduction cleaning step
Table 3: embodiment of the present invention 1-6 and reference examples 1-6 fastness to soaping and sublimation fastness synopsis after reduction washes down:
Table 3 can find out, through adding the polyester piece good of reduction cleaner processing of dispersion agent, its fastness to soaping, sublimation fastness are all significantly improved, and fastness to soaping 1-2 level can be up to 4-5 level, and sublimation fastness is higher 1 grade than prior art, can reach 4 grades.There is beyond thought technique effect.
Table 4: the anti-heat setting type of the present invention three arranges embodiment tri-solar heat protection typing finishing agent and process parameter tables:
Wherein adopt the processing of German Monforts (Monforts) heat setting machine padding type
Table 5: after the reductive agent that uses the present invention to add not add in the reductive agent of dispersion agent and prior art dispersion agent reduces and washes fabric, then carry out three-prevention finishing, fastness to soaping, sublimation fastness and NBC protective performance synopsis:
Wherein: test set and the method for fastness to soaping are shown in GB/T3921; The test set of sublimation fastness and method GB/T5718; Refuse test set and the method for water and see AATCC-22; Refuse test set and the method for oil, feel and see AATCC-118.
Table 5 can be found out, add the polyester piece good of the reduction cleaner processing of dispersion agent, arrange through three anti-heat setting types, its fastness to soaping, sublimation fastness are stablized again, and fastness to soaping and sublimation fastness arrange and there is no considerable change through three anti-heat setting type, fastness to soaping keeps 4-5 level, sublimation fastness keeps 3-4 level, and NBC protective performance obviously promotes, by original rising to 10-20 time for 5-10 time, and initially refuse water and refuse dirty performance all to promote to some extent, there is beyond thought technique effect.
The embodiment of the present invention and reference examples are only for explanation concrete grammar, and the scale of the method is not subject to the restriction of embodiment and reference examples.

Claims (1)

1. the preparation method of high fastness to soaping and high sub limation fastness polyester piece good reduction cleaner, it is characterized in that: described reduction cleaner is as follows by the quality proportioning adding in every premium on currency: caustic soda 1.5 ± 0.5g, thiourea peroxide 1.0 ± 0.5g, ethylene oxide condensate 1.0 ± 0.5g, alkyl sodium sulfonate 1.0 ± 0.5g that concentration is 30%, under room temperature, in water, add thiourea peroxide to be stirred to after dissolving completely, add again caustic soda, stir, then add successively ethylene oxide condensate, alkyl sodium sulfonate to mix, make reduction cleaner.
CN201310185763.3A 2011-12-28 2011-12-28 Method for preparing cleaning agent for reductive cleaning of fabrics with high fastness to soaping and high sublimation fastness Active CN103289826B (en)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102093755A (en) * 2010-12-07 2011-06-15 江南大学 Preparation method of superfine indigotin dye suspension

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102093755A (en) * 2010-12-07 2011-06-15 江南大学 Preparation method of superfine indigotin dye suspension

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
上海第二印染厂.印染助剂的应用与要求.《染料工业》.1986,(第1期),第37页左栏第3段. *
印染助剂的应用与要求;上海第二印染厂;《染料工业》;19861231(第1期);第37页左栏第3段 *

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