CN103287997B - Double-layer winding hoisting mechanism - Google Patents

Double-layer winding hoisting mechanism Download PDF

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Publication number
CN103287997B
CN103287997B CN201310245347.8A CN201310245347A CN103287997B CN 103287997 B CN103287997 B CN 103287997B CN 201310245347 A CN201310245347 A CN 201310245347A CN 103287997 B CN103287997 B CN 103287997B
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group
fixed pulley
steel rope
running block
steel wire
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CN103287997A (en
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马卫军
张蜀平
周燕
王伟良
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Hangzhou Huaxin Mechanical & Electrical Engineering Co ltd
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Hangzhou Huaxin Mechanical & Electrical Engineering Co ltd
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Abstract

The invention discloses mechanical equipment, and particularly relates to a novel double-layer winding hoisting mechanism. The double-layer winding hoisting mechanism comprises an end beam I, steel wire rope end fixing devices, a duplex winding drum, a fixed pulley beam, fixed pulley blocks, an end beam II, a speed reducer, movable pulleys, a lifting hook pulley block and movable pulley blocks, wherein one ends of steel wire ropes of the same set are connected with the winding drum, then the steel wire ropes are wound across the movable pulley blocks and the fixed pulley blocks in sequence and are wound on a steel wire rope of the duplex winding drum, and the other ends of the steel wire ropes are jointly fixed on the steel wire rope end fixing devices. The double-layer winding hoisting mechanism has the advantage that the steel wire ropes do not interfere with each other in the process of cross winding. By means of the modified double-layer winding hoisting mechanism, a trolley span can be reduced, the width of the entire machine and the left and right extreme dimension of a lifting hook can be reduced by 30%, and the construction cost of a workshop is reduced. The double-layer winding hoisting mechanism can be widely used for occasions provided with the equipment, such as a power station and a factory.

Description

A kind of twin-laminate roll around lifting mechanism
Technical field
The present invention relates to a kind of bridge crane hoisting mechanism, particularly relate to the lifting mechanism of great type crane facility, belong to technical field of crane equipment.
Technical background
Along with the long-term needs of clean energy resource, domestic water power obtains and develops faster, and large quantities of large rubber good, appears in the continuous lifting of turbine-generator units design and manufacture ability.In large hydropower station project, the excavation work capacity of unit factory building is large especially, thus reduces factory building volume, not only can reduce civil engineering excavation work capacity, shorten the completion time of project, reduce construction cost, can reduce again the impact on geologic framework.Like this, for the crane in bridge type of the ultrahigh pump lift be arranged in factory building, its height and width the smaller the better.
The lifting mechanism of general conventional bridge hoisting crane adopt single laminate roll around or common multilaminate coiled.Single laminate roll around lifting mechanism, only to reel on reel one deck with steel cable, this structure design drum diameter is large, and retarder width between centers is large, simultaneously lifting mechanism Gao Erkuan, causes complete machine height, width large, and deadweight is also large, and overall performance is low.
Another kind of common multilaminate coiled lifting mechanism, continues the winding second layer or more layer after being rolled up ground floor with steel cable on reel again.Although this structure design reel length can reduce greatly, steel rope arrangement is easily chaotic, wearing and tearing.Some uses rope-arranging mechanism, but effect is also undesirable.
Summary of the invention
Instant invention overcomes above-mentioned the deficiencies in the prior art, its object is to the lifting mechanism providing a kind of novel double-layer to reel.
The technical solution adopted for the present invention to solve the technical problems is:
Twin-laminate roll around a lifting mechanism, it comprises end carriage I, steel wire rope head fixture mechanism, double crosslinking drum, fixed pulley beam, fixed pulley group, fixed pulley, end carriage II, retarder, movable pulley, lifting hook pulley group, and running block, is characterized in that:
Fixed pulley group comprises first group of fixed pulley group, second group of fixed pulley group; Running block comprises first group of running block, second group of running block; Lower floor's cable wire end of same group of steel rope is fixed on the end of double crosslinking drum by steel wire rope head fixture mechanism, walk around first group of running block, first group of fixed pulley group successively, first group of running block, first group of fixed pulley group is again walked around after oppositely, again become upper strata steel rope around above lower floor's steel rope of double crosslinking drum, the fag end of upper strata steel rope is fixed by the steel wire rope head fixture mechanism of fixing lower floor steel rope;
Lower floor's cable wire end of another group steel rope is fixed on the end of double crosslinking drum by steel wire rope head fixture mechanism, walk around second group of running block, second group of fixed pulley group successively, second group of running block, second group of fixed pulley group is again walked around after oppositely, again become upper strata steel rope around above lower floor's steel rope of double crosslinking drum, the fag end of upper strata steel rope is fixed by the steel wire rope head fixture mechanism of fixing lower floor steel rope;
In the technical program, hoisting drum is double crosslinking drum structure, and two fag ends of same group of steel rope are fixed on double crosslinking drum end simultaneously, and steel rope divides and two-layerly up and down to reel simultaneously.Along with steel rope lays out double crosslinking drum, Steel wire rope discharge end progressively moves to double crosslinking drum end; Otherwise along with steel rope is around entering reel, Steel wire rope discharge end progressively moves in the middle part of double crosslinking drum;
Fixed pulley beam is arranged in the centre of lifting motor and double crosslinking drum, and its two ends are supported on end carriage I and end carriage II respectively, and be arranged in parallel in the middle part of fixed pulley beam two groups of fixed pulley groups, and fixed pulley is parallel to reel.In the technical program, adopt without trolley frame curb girder carrying speed regulating crane car structure, the angle of steel rope and double crosslinking drum controls all the time in more among a small circle, and adopt many multiplying powers, the pulley center of suspension hook running block is parallel to the pulley center of fixed pulley group, upper strata steel rope and lower floor's steel rope Stagger-wrap on fixed pulley and movable pulley.。
As preferably, above-mentioned a kind of twin-laminate roll around lifting mechanism in fixed pulley and movable pulley be parallel to double crosslinking drum, first group of fixed pulley group and second group of fixed pulley group are arranged in parallel in fixed pulley beam, and first group of running block and second group of running block are arranged in parallel in lifting hook pulley group; Steel rope is divided into two groups, is wound on the both sides of double crosslinking drum respectively.
As preferably, above-mentioned a kind of twin-laminate roll around lifting mechanism in two groups of steel ropes walk around all pulleys in homonymy fixed pulley group and running block respectively, and upper strata steel rope and the lower floor's steel rope intersection of often organizing steel rope walk around fixed pulley or movable pulley, define the wiring system of intersection, by the layout of two groups of fixed pulley groups, make steel rope non-interference when cross winding.
As preferably, above-mentioned a kind of twin-laminate roll around lifting mechanism in the angle of plug helix line of centers of steel rope line of centers and double crosslinking drum control all the time within the scope of 3.5 °.
Beneficial effect:
(1) double-layer wire rope reels simultaneously, steel rope marshalling, and there will not be job-hopping, disorder cable phenomenon, steel rope abrasion is little, prolonging service life of steel wire.
(2) due to double crosslinking drum contraction in length, thus trolley span reduces, and then the corresponding reduction of complete machine width, and suspension hook Derivative limit on the left or on the right size reduces about 30%, the corresponding reduction of factory building length, for underground excavation factory building, can save the investment of a large amount of civil engineering.
(3) adopt twin-laminate roll around lifting mechanism technology, can optimizing overall performance and reduce project total cost, particularly for this clean energy resource of Hydropower Development, is a kind of environmentally friendly novel product.
Accompanying drawing explanation
The plan sketch of Fig. 1 structure of the present invention
The side schematic view of Fig. 2 structure of the present invention
The front schematic view of Fig. 3 structure of the present invention
The double-layer wire rope winding schematic diagram of Fig. 4 structure of the present invention
1-end carriage I, 2-steel wire rope head fixture mechanism, 3-double crosslinking drum, 4-fixed pulley beam, 5-first group of fixed pulley group, 6-second group of fixed pulley group, 7-fixed pulley, 8-end carriage II, 9-retarder, 10-movable pulley, 11-lifting hook pulley group, 12-first group of running block, 13-second group of running block 14-upper strata steel rope 15-lower floor steel rope
Detailed description of the invention
Below in conjunction with accompanying drawing, enforcement of the present invention is illustrated.
Embodiment 1
For four times of pulley block ratios, as shown in Figure 1, Figure 2, Figure 3 and Figure 4, a kind of twin-laminate roll around lifting mechanism, it comprises end carriage I1, steel wire rope head fixture mechanism 2, double crosslinking drum 3, fixed pulley beam 4, fixed pulley group, fixed pulley 7, end carriage II8, retarder 9, movable pulley 10, lifting hook pulley group 11, running block, wherein fixed pulley group comprises first group of fixed pulley group, 5, second group of fixed pulley group 6; Running block comprises first group of running block, 12, second group of running block 13; Lower floor's steel rope 15 fag end of same group of steel rope is fixed on the end of double crosslinking drum 3 by steel wire rope head fixture mechanism 2, walk around first group of running block, 12, first group of fixed pulley group 5 successively, first group of running block, 12, first group of fixed pulley group 5 is again walked around after oppositely, again become upper strata steel rope 14 around above lower floor's steel rope 15 of double crosslinking drum 3, the fag end of upper strata steel rope 14 is fixed by the steel wire rope head fixture mechanism 2 of fixing lower floor steel rope 15; Lower floor's steel rope 15 fag end of another group steel rope is fixed on the end of double crosslinking drum 3 by steel wire rope head fixture mechanism 2, walk around second group of running block, 13, second group of fixed pulley group 6 successively, second group of running block, 13, second group of fixed pulley group 6 is again walked around after oppositely, again become upper strata steel rope 14 around above lower floor's steel rope of double crosslinking drum 3, the fag end of upper strata steel rope 14 is fixed by the steel wire rope head fixture mechanism 2 of fixing lower floor steel rope 15; Fixed pulley beam 4 is arranged in the centre of lifting motor and double crosslinking drum 3, and its two ends are supported on end carriage I1 and end carriage II8 respectively, and be arranged in parallel in the middle part of fixed pulley beam 4 two groups of fixed pulley groups, and fixed pulley is parallel to reel.Fixed pulley 7 and movable pulley 10 are parallel to double crosslinking drum 3, and first group of fixed pulley group 5 and second group of fixed pulley group 6 are arranged in parallel in fixed pulley beam 4, and first group of running block 12 and second group of running block 13 are arranged in parallel in lifting hook pulley group 11; Steel rope is divided into two groups, is wound on the both sides of double crosslinking drum 3 respectively.Two groups of steel ropes walk around all pulleys in homonymy fixed pulley group and running block respectively, and upper strata steel rope 14 and lower floor's steel rope 15 intersection of often organizing steel rope walk around fixed pulley 7 or movable pulley 10, define the wiring system of intersection, by the layout of two groups of fixed pulley groups, make steel rope non-interference when cross winding.Same group of steel rope is divided into upper and lower two-layer steel rope to be wound on double crosslinking drum simultaneously, avoids the too large appearance job-hopping of steel rope angle and disorder cable, decreases the wearing and tearing between steel rope simultaneously.
Embodiment 2
The structure identical according to embodiment 1, controls, at 3.0 °, greatly to reduce design difficulty at the angle of the plug helix line of centers of steel rope line of centers and double crosslinking drum 3 all the time.
In the present invention, lower floor's steel rope 15 fag end is fixed on the end of double crosslinking drum 3 by steel wire rope head fixture mechanism 2, other end fag end through in lifting hook pulley group 11 after first movable pulley 10 of double crosslinking drum 3 side, in upper fixed pulley beam 4 in the same side fixed pulley group 5 near first fixed pulley 7 of double crosslinking drum 3 side; Then, cable wire end from fixed pulley 7 out after around hook assembly pulley 11 the 3rd movable pulley 10.Then, steel rope is the 3rd fixed pulley 7 in the fixed pulley group of the same side in upper fixed pulley beam 4 oppositely, steel rope from fixed pulley 7 out after around hook assembly pulley 11 the 4th movable pulley 10; Second movable pulley 10 in second fixed pulley 7 and lifting hook pulley group in upper fixed pulley group more successively, then steel rope becomes upper strata steel rope 14 around upper double crosslinking drum 3, and the fag end of upper strata steel rope 14 and the same steel wire rope head fixture mechanism 2 of the fag end of lower floor's steel rope 15 are fixed on the end of double crosslinking drum 3 the most at last.Same group of steel rope is divided into upper and lower two-layer steel rope to be wound on double crosslinking drum simultaneously, avoids steel rope angle Mrs and occurs job-hopping and disorder cable, decrease the wearing and tearing between steel rope simultaneously.

Claims (4)

1. twin-laminate roll around a lifting mechanism, it comprises end carriage I (1), steel wire rope head fixture mechanism (2), double crosslinking drum (3), fixed pulley beam (4), fixed pulley group, fixed pulley (7), end carriage II (8), retarder (9), movable pulley (10), lifting hook pulley group (11), running block, is characterized in that:
Fixed pulley group comprises first group of fixed pulley group (5), second group of fixed pulley group (6), running block comprises first group of running block (12), second group of running block (13), lower floor's cable wire end of same group of steel rope is fixed on the end of double crosslinking drum (3) by steel wire rope head fixture mechanism (2), walk around first group of running block (12) successively, first group of fixed pulley group (5), first group of running block (12) is again walked around after oppositely, first group of fixed pulley group (5), again become upper strata steel rope (14) around above lower floor's steel rope (15) of double crosslinking drum (3), the fag end of upper strata steel rope (14) is fixed by the steel wire rope head fixture mechanism (2) of fixing lower floor's steel rope (15),
Lower floor's steel rope (15) fag end of another group steel rope is fixed on the other end of double crosslinking drum (3) by steel wire rope head fixture mechanism (2), walk around second group of running block (13) successively, second group of fixed pulley group (6), second group of running block (13) is again walked around after oppositely, second group of fixed pulley group (6), again become upper strata steel rope (14) around above lower floor's steel rope (15) of double crosslinking drum (3), the fag end of upper strata steel rope (14) is fixed by the steel wire rope head fixture mechanism (2) of fixing lower floor's steel rope (15),
Fixed pulley beam (4) is arranged in the centre of lifting motor and double crosslinking drum (3), its two ends are supported on end carriage I (1) and end carriage II (8) respectively, be arranged in parallel in the middle part of fixed pulley beam (4) two groups of fixed pulley groups, and fixed pulley is parallel to reel.
2. a kind of twin-laminate roll according to claim 1 around lifting mechanism, it is characterized in that: fixed pulley (7) and movable pulley (10) are parallel to double crosslinking drum (3), first group of fixed pulley group (5) and second group of fixed pulley group (6) are arranged in parallel in fixed pulley beam (4), and first group of running block (12) and second group of running block (13) are arranged in parallel in lifting hook pulley group (11); Steel rope is divided into two groups, is wound on the both sides of double crosslinking drum (3) respectively.
3. a kind of twin-laminate roll according to claim 1 around lifting mechanism, it is characterized in that: two groups of steel ropes walk around all pulleys in homonymy fixed pulley group and running block respectively, and upper strata steel rope (14) and lower floor's steel rope (15) intersection of often organizing steel rope walk around fixed pulley (7) or movable pulley (10), define the wiring system of intersection, by the layout of two groups of fixed pulley groups, make steel rope non-interference when cross winding.
4. a kind of twin-laminate roll according to claim 1 around lifting mechanism, it is characterized in that: the angle of the plug helix line of centers of steel rope line of centers and double crosslinking drum (3) controls all the time within 3.5 °.
CN201310245347.8A 2013-06-18 2013-06-18 Double-layer winding hoisting mechanism Active CN103287997B (en)

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Publication number Priority date Publication date Assignee Title
CN106604786A (en) * 2014-10-06 2017-04-26 宇部兴产机械株式会社 Extrusion press
CN106335849A (en) * 2015-07-10 2017-01-18 昝士录 Regular winding and unwinding mechanical arm for winding drum composite steel wire ropes of winding machine
CN108313885A (en) * 2018-04-17 2018-07-24 郑州科润机电工程有限公司 A kind of unconventional reel system for big multiplying power bridge machine
CN108657977A (en) * 2018-07-03 2018-10-16 信华智能装备(江苏)有限公司 A kind of double-steel wire rope electric block
CN112505863B (en) * 2020-12-07 2023-10-10 宁波市樱铭电子科技有限公司 Optical fiber butt joint equipment and optical fiber butt joint system

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CN101913539A (en) * 2010-09-10 2010-12-15 天津起重设备有限公司 Crane hoisting drum device
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CN202415043U (en) * 2011-12-30 2012-09-05 大连华锐重工集团股份有限公司 Double-winding-drum hoisting mechanism
CN202671090U (en) * 2012-04-12 2013-01-16 杭州华新机电工程有限公司 Rope-breaking and rope-winding prevention device of bridge-type crane

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Publication number Priority date Publication date Assignee Title
DE10135034C1 (en) * 2001-07-18 2002-10-31 Demag Cranes & Components Gmbh Lifting gear with a cable arrangement for the suspension of slinging means, in particular for a traveling crane with a crab
CN201729618U (en) * 2010-06-04 2011-02-02 无锡国电华新起重运输设备有限公司 Fixed pulley beam assembly of bridge machine
CN101913539A (en) * 2010-09-10 2010-12-15 天津起重设备有限公司 Crane hoisting drum device
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Denomination of invention: Double-layer winding hoisting mechanism

Effective date of registration: 20200325

Granted publication date: 20150624

Pledgee: Shanghai Pudong Development Bank Co., Ltd. Hangzhou Wenhui sub branch

Pledgor: HANGZHOU HUAXIN MECHANICAL & ELECTRICAL ENGINEERING Co.,Ltd.

Registration number: Y2020330000117

PE01 Entry into force of the registration of the contract for pledge of patent right