CN106335849A - Regular winding and unwinding mechanical arm for winding drum composite steel wire ropes of winding machine - Google Patents

Regular winding and unwinding mechanical arm for winding drum composite steel wire ropes of winding machine Download PDF

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CN106335849A
CN106335849A CN201510416005.7A CN201510416005A CN106335849A CN 106335849 A CN106335849 A CN 106335849A CN 201510416005 A CN201510416005 A CN 201510416005A CN 106335849 A CN106335849 A CN 106335849A
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millimeters
steel wire
wire rope
worm
guide rail
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昝士录
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ZAN YONGHENG
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ZAN YONGHENG
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Abstract

The invention relates to a regular winding and unwinding mechanical arm for winding drum composite steel wire ropes of a winding machine. A worm speed reducer is arranged, and a crank connecting link is arranged and connected with a 90-degree V-shaped groove guide rail transmission structure. Each of the two sides of the perpendicular bisector of the middle point of the outer center line of an outer long sliding plate of a 90-degree V-shaped groove guide rail strengthened body is provided with one set of fixed pulleys. A pulley groove, with the groove diameter being 11.2 mm, of each set of fixed pulleys is internally provided with the corresponding 6*37 steel wire rope with the diameter being 11 mm and the lowest tensile strength being 6,090 KG/mm<2>, the two vertically-parallel steel wire ropes with the diameter being 11 mm are forcibly guided by the two sets of pulleys of a 90-degree V-shaped groove guide rail in a synchronous, same-direction, same-speed and simultaneous manner to be regularly and tidily twisted on two rollers of the same shaft or four rollers of two shafts or two rollers of one shaft in a multi-layer alternate spiral manner, a shaft head of a roller shaft is provided with a chain wheel to form the regular winding and unwinding mechanical arm for the winding drum composite steel wire ropes of the winding machine together with a chain wheel on a worm shaft head of the worm speed reducer through a chain, wherein the mechanical arm is composed of the roller shaft, the chain wheels, the worm speed reducer, the crank connecting rod, the 90-degree V-shaped groove guide rail and a pulley structure on the guide rail.

Description

Raise machine barrel cladding steel wire rope rule winding machine tool handss
(1) technical field:
Machine barrel cladding steel wire rope rule winding machine tool handss raised by innovation type is one to be practically applicable to various raise machine, tower crane, straddle truck, quaternion hangs, crane hangs, each styles such as cartridge type steel wire rope elevator need cylinder steel wire rope cladding screw thread shape to be wound around to put and twine, lifting returns, the equipment that lifting declines and draws, this mechanical hand thoroughly changes marline footpath type in the 7.7-20 millimeter of round-strand rope footpath and is being wound around, put the overlapping disorderly button of each shape twining in work, spindle is piled up, intersection flocks together, density is uneven and interlayer rope slot rope cuts the folder rope vexed car accident causing, reduce pernicious abrasion and the crimp that the unordered angle of deviation between steel wire rope produces, prolonging service life of steel wire, prevent winding accident and ensure safety in production.
(2) background technology:
The import that China uses and domestic round-strand rope have bright wire rope and galvanized steel wire rope two class by gb1102-88 standard, contacted between twist-on-twist steel wire solid surface smooth, flexible good, pliable and tough, it have 6 × 19 and 6 × 37 liang of classes, from the 25 kinds of sizes in 6.2 millimeters 8.7 millimeters to 25 millimeters of footpath of rope,, from 0.4 millimeter to 1.8 millimeters, steel wire is from minimum tensile strength 2000kg/mm for individual wire diameter2-58900kg/mm2Steel wire rope needed for 125 kinds of engineerings, when more than round-strand rope footpath >=20 millimeter, speed of wrap is slow, because loading and pulling force are pressed against each other greatly seriously how in oval, bottom flat, although overlapping disorderly button is less, spindle intersects to flock together to be strangled into the deep seam vexed Che Shiyou of mounting board, once blocking vexed very difficult unfreezing.Round-strand rope footpath≤20 millimeter, tensile strength is in 6090kg/mm2-21000kg/mm2, using wide, mostly the steel wire rope cylinder in middle-size and small-size footpath is bright finish solder type, the coefficient of sliding friction of steel wire rope is in 0.05-0.01, twist with the fingers the larger rope gaps being wound around 20 circles of core contraction elasticity and add up surplus in 3.5 millimeter, when cylinder diameter is less than 500 millimeters, round-strand rope radial expansion and length change are larger, between the steel wire of change, phase mutual friction file squeezes steel wire, fragility becomes the single random aperiodicity of generation greatly and fractures, exacerbate deformation and overlapping disorderly button, spindle is wound around, intersection flocks together, strangle into rope gap, folder rope blocks vexed car accident and often occurs, troubleshooting solution rope is difficult, the cylinder wirerope-winding raising machine miscellaneous yet suffers from above-mentioned various drawback and shortcoming.
(3) content of the invention:
Inventing type raise machine barrel cladding steel wire rope rule winding machine tool handss be for solve various raise machine, tower crane, bridge crane, crane hangs, the use of all kinds such as straddle truck, harbour bridge crane, cylinder steel wire rope elevator cylinder steel wire rope cladding is alternately wound around toward two-start screw shape, put windings, disorderly buckle, not overlapping, do not produce in a jumble that unordered, density is uniform, row standard of restricting, prevent gap from strangling clip and vexed car into formula, ensure that being wound around the gradient pernicious file of reduction squeezes, reduce steel wire to fracture probability, extend steel wire rope usage cycles, reduce the accident that misconduct winding causes.Raising machine barrel cladding steel wire rope rule winding machine tool handss has 26 millimeters of 760 millimeters high 60 millimeters thick of length, upper and lower two faces plane has the guide rail of 90 ° of V-shaped grooves, the slide that two pairs of core types face each with 90 ° of V-shaped grooves coincide is had to be symmetrically mounted on the vertical vertical line figure 1 above dividing each 230 millimeters of centrage both sides equally of 90 ° of V-shaped groove guide rails, to core type two sliding chute seat Fig. 3, it is attached at and raise on cylinder support, there is a longitudinal axis center vertical line at the midpoint of the longitudinal center line of 90 ° of V-shaped groove guide rails, axle on this axle center vertical line is mounted with the bearing arrangement of an adjustable pitch 204 bearings in interior spindle nose, the nut connecting rod of the long 260 millimeters of female thread m20 of outer round surface weldering one of bearing housing, the outer diameter of axle of 204 bearing axlesThrough after the endoporus of 90 ° of V-shaped groove guide rails and the interior φ 20 of guide rail reinforcing body, it is connected Fig. 1 with the nut of m20, 330 millimeters of the outer slide plate length of guide rail reinforcing body, one group of fixed block group Fig. 2 is respectively installed on its perpendicular bisector both sides respectively in the insertion nut of four m16 on 80 millimeters and 140 millimeters of outer slide plate axial line, the bolt of the interior spindle nose m16 of each pulley is screwed in V-shaped groove guide rail concentric nut with outer slide plate, the wheel groove radius of fixed block is 5.6 millimeters, 11.2 millimeters of the race diameter to assembly pulley, 11 millimeters middle of steel wire rope footpath, the steel wire rope in two 11 millimeters of the footpaths of push-and-pull two rope in left and right is synchronous, at the same speed, neatly rule twines or puts to intersect cladding toward two-start screw in the same direction.One one, axle only need to install on shaft extension spindle nose a set of chain gear transmission, worm decelerating machine, crank connecting link, 90 ° of V-shaped groove guide rail compositions raise machine barrel cladding steel wire rope rule winding machine tool handss, 90 ° of V-shaped groove center line of guide rail are only installed one group of fixed block group.Two two, axles just respectively install a set of chain gear transmission on each shaft extension spindle nose, worm decelerating machine, crank connecting link, the cylinder cladding rule winding machine tool handss of 90 ° of V-shaped groove track combination, two one twine one and put, the positive hour hands one of synchronous same-speed one twine counterclockwise and put simultaneously, every two, axle constitutes four, two axle, one two, axle, two strand steel wire ropes draw high, another two two steel wire rope playback of axle are with rising, synchronous a positive and a negative twines or puts at the same speed simultaneously, the gear wheel permanent engagement of a modulus 3 number of teeth 312 is installed at the drum outer wall end of every axle, the gear that the little gear of prime mover can only engage in two gear wheels just can accomplish two one twine one put simultaneously synchronous same-speed a positive and a negative rotate.
The feature two that inventing type raises machine barrel cladding steel wire rope rule winding machine tool handss is: raises and installs gb1243-88 standard tg190 or the chain drive structure of tg254 sprocket wheel chain on the outer bearing case shaft extension spindle nose of machine barrel,There is closing Chain conveyer that the sprocket wheel of the same size install is arranged on worm screw shaft extension spindle nose,The connecting rod of the external screw thread m20 that one outer end is welded to connect equipped with 204 bearing arrangements is installed on worm-gear output shaft,The m20 that one section of the screw thread of this connecting rod is screwed in the cylindrical upper welding of 204 bearing arrangements install in 90 ° of V-shaped groove guide rails and reinforcing body adjusts in gap connecting rod nut,Put formula worm decelerating machine has more: 7.5、10、20、30、40、50、60、80、 100、Deng 10 speed reducing ratio,Use single start worm,The axial pitch of worm screw is equal with steel wire rope footpath,Then the width of cylinder is multiplied by steel wire rope footpath equal to the half of speed reducing ratio,For example: the worm gear number of teeth of the single start worm of gear ratio 50 is 50 teeth,10 millimeters of steel wire rope footpath,Width=50 ÷ 2 × 10=250 millimeter of steel wire rope roll,Steel wire rope footpath raises loading needed for machine to determine,The axial pitch of steel wire rope footpath and single start worm is equal,The half that the width of cylinder is equal to speed reducing ratio takes advantage of steel wire rope footpath,The rotating speed of steel wire rope roll and worm screw rotating speed are equal," this third principle " has to comply with,Speed also synchronous change Fig. 4 changing well-behaved winding machine tool handss reciprocating sliding steel wire rope of steel wire rope roll rotating speed,Various machine barrel clutch of raising is more conducive to mechanical hand flexibly and conveniently.
The feature three that inventing type raises machine barrel cladding steel wire rope rule winding machine tool handss is: the sprocket wheel installed on cylinder shaft extension spindle nose and the chain drive structure of installation, crank link guide rail drive mechanism on worm screw spindle nose, simultaneously, synchronously, at the uniform velocity, work is rotating, this structure is to raise the innovation structure that one of machine structure increases newly, and this innovation structure can install the Yang Jishang being connected to the various styles raised including machine Bao Kuo import.One 11 millimeters of span of rope of 40 seconds horizontal thread formula cladding cross windings, also used time 40 seconds if 700 millimeters of cylinder diameter turns around, then transverse moving speed is 0.275 mm/second, modulus msAxial pitch p, p=π msP=π × 3.5ms=10.9956 millimeters, when p turns 20 circle, in wide 220 millimeters of cylinder, the steel wire rope footpaths of 20 circles add up and are 220 millimeters, and the axial pitch that p turns 20 circles adds up and is 219.912 millimeters, its error=220-219.912=0.088 millimeter, though error small just like no.20 circle steel wire ropes advance an one-stroke of 90 ° of V-shaped groove guide rails away from 220 millimeters of crank links being tin cladding steel wire rope rule winding machine tool handss, 220 millimeters of one-stroke, exactly half 20 tooth of worm gear 40 tooth, and the tooth pitch of 20 teeth is 20p=20 × π × ms3.5=219.912 millimeter.When worm gear turns the lower half number of teeth 20 tooth of 40 teeth, it is that 90 ° of V-shaped groove guide rails of pulling back slide a backhaul Fig. 1, the steel wire rope of cylinder surface wrap is in that screw thread shape intersects the cladding second layer, there is the outer extending fixation type of a steel wire rope end head in cylinder shield rope baffle plate and cylinder circle wall cross point, fixing wire rope hole be 20 centimetres of an arcuation length cut off curved body, steel wire rope is made to produce curve transition, it is firmly curved otherwise will to produce flex point formula rigidity, thus produces and disorderly detains or overlap wrapping Fig. 4.
The feature four that inventing type raises machine barrel cladding steel wire rope rule winding machine tool handss is: this mechanical hand can connect and is arranged on one, an axle、One two, axle、Two two, axles、The arbor of raising of two four, axles is stretched and is made simultaneously on spindle nose、Synchronous、At the same speed、Under two on single-strand rope or twin cable or four-ply steel wire rope two、Two twine two tractions put,Hanging lift lifting/lowering aerial work platform or accurate parts steadily no shake surely stopping and static determinacy work of not micro- rolling,This mechanical hand solve raise machine barrel twine with put in work occur unrest button overlapping、Intersection flocks together、Density is uneven、Spindle is wound around、Crimp、Strangle the generation stitching the accidents such as vexed car mounting board into rope,It is allowed to rule and neatly twines put,High risk tower crane,The bridge crane of high -temperature workshop,Robot of work high above the ground etc. all can be long-armed、Lg high-resolution video camera and ground fluorescent screen image video monitoring system are installed on work platformses top or work platformses,Needed in time according to on-the-spot circumstance,Accurately、Safe carries out comprehensive manipulation,When steel wire rope and the central axis of cylinder width,Its angle of deviation is zero,Wider angle of deviation tga of cylinder is bigger,Bright finish cylinder tga≤0.025 spiral groove face tga≤0.1,Angle of deviation tga fixed pulley or movable pulley are inversely proportional to the height of cylinder,Higher angle of deviation is less,Beeline limits 450 centimetres,110 millimeters of the distance of double pulleies unit Fig. 2 push-and-pull half,High-altitude fixed point pulley is away from 50 meters of cylinder distance,Its angle of deviation tga=0.0022,The loading of one strand steel wire rope is 150kg,Diagrammatically calculate: gravity p=0.06kg/cm × 5000cm=300kg,Per cm represent 0.06kg,N=11cm × 0.06kg/cm=0.66kg,When there being thrust n,P=299.34kg,The terse Fig. 4 rational in infrastructure of this robotic transfer.
Brief description:
Fig. 1. raise machine barrel cladding steel wire rope rule winding machine tool handss general assembly top view.
Fig. 2. raise machine barrel cladding steel wire rope rule winding machine tool handss general assembly rearview.
Fig. 3. raise 90 ° of V-shaped groove track base right views of machine barrel cladding steel wire rope rule winding machine tool handss.
Fig. 4. raise machine barrel cladding steel wire rope rule winding machine tool handss and be always driven schematic diagram.
Specific embodiment:
It is described further with embodiment below in conjunction with accompanying drawing.
Embodiment 1, inventing type raises the guide rail that machine barrel cladding steel wire rope rule winding machine tool handss have long 26 millimeters of upper and lower surface planes of 760 millimeters high 60 mm wides to have 90 ° of V-shaped groove 45# steels to do, a pair of core type and the identical adjustable slide track seat Fig. 3 being maintained at 0.06 millimeter of glade plane space of each size in guide rail section are installed on the vertical line that each 230 millimeters of center line of guide rail both sides, slide track seat is fixedly connected with the machine underframe of raising, the round dot that crosses of 90 ° of V-shaped groove center line midpoints and perpendicular bisector has a vertical axial line that hangs down, the circular hole of 20 millimeters of one diameter, circular hole built-in are bored on this axial lineThe axle of long 95 millimeters of stationary fit,The outer section of axle is the external screw thread of a m20,Install one on the interior diameter of axle and cut off column type 204 bearing arrangement,The long stem nut of female thread of the m20 welding an adjustable distance on round bearing case outer round surface center line,Long stem nut and the worm gear of speed reducing ratio 40、Crank、Connecting rod and bolt of long stem connect and compose worm link transmission structure Fig. 4,The outer journal of shouldered 204 bearings in 95 millimeters of centres of length uses nut check Fig. 1 of m20 after passing through 90 ° of V-shaped groove guide rails and the centre bore of vertical φ 20 of guide rail reinforcing body,38 millimeters of 90 ° of V-shaped 120 millimeters high 90 millimeters thick of groove guide rail reinforcing body length,It increases, for the stiffness weakening because boring porous in the middle part of reinforcement guide rail, the push-pull effort Fig. 1 supporting two groups of mechanical hand assembly pulleys,6 millimeters of Fig. 2 of high 90 millimeters thick of 120 millimeters of minister in 330 millimeters of reinforcement external slide plate length,The nut in the hole of four m16 on centrage that each 80 millimeters and 140 millimeters of its perpendicular bisector both sides links 103 bearing pulley structures,60 millimeters of the cylindrical φ of every pulley,5.6 millimeters of pulley wire rope half slot,11.2 millimeters of the steel wire rope aperture of two fixed pulley groups,The steel wire rope Fig. 2 in 11 millimeters of footpaths of φ is passed through in its circular hole.Two groups of fixed block combining abilities outside 90 ° of V-shaped groove center line of guide rail equal with the power of inner side 204 connecting-rod bearing structure on same centrage, this mechanical hand is the drive mechanism of a stable equilibrium.
Embodiment 2,According to raising machine travel lifting needs, tg127 can be installed on cylinder shaft extension spindle nose、tg158、tg190、The chain drive structure of the sprocket wheel chain such as tg254 links the sprocket wheel on the worm screw shaft extension spindle nose of geared worm reductor,The crank installed on worm-gear output shaft、Roll adjustment bolt type connecting rod and 90 ° of V-shaped groove guide rail structures are combined into one and raise machine barrel cladding steel wire rope winding machine tool handss Fig. 4,Four, two axle that this specification citing is the most difficult raises machine,It can draw the robot work platformses of lifting precision equipment and aerial work,Four rope tractions of tightness adjustable degree structure are had on two four, axles,Lifting has two steel wire ropes,There are two steel wire rope stabilizations to wave with liter and rock drift,Four steel wire rope stress equalizations,70 centimetres of two outer coiling diameters,219.912 centimetres of girth,The each cylinder of cylinder of disjunctor is wide 220 millimeters,The chain drive structure of a set of mechanical hand is respectively installed on each shaft extension spindle nose,In each gear wheel installing 942 millimeters of a modulus 3 number of teeth 312 external diameter of the inner side ends of two,Two gear wheels permanently engage,There is one of main driving pinion 26 tooth 3 modulus external diameter two gear wheels of 84 millimeters of engagements gear,Two cylinders on so each power transmission shaft can be simultaneously、Synchronous、A synchronized positive hour hands rotation one rotates counterclockwise,One two, axle, two steel wire ropes lift two steel wire ropes of two of another axle then synchronously with rising or drawing fall simultaneously,No matter rising or declining all keeps a stable elasticity not shake also not drift so not rocking,If installing on tower crane armed lever, two high-resolution video cameras connect tracking article hoisting with ground fluorescent screen and roof site operation commander is live,Tower crane driver can carry out lifting operation on the report control platform of ground level place of safety,Prevent personal safety accident,An axle monotubular can be adopted according to needed for work、One two, axle、The cladding steel wire rope rule winding machine tool handss of the drive mechanism such as two two, axles or four, two axles.
Embodiment 3, it is to be connected the relation away from the axial pitch with single start worm for the rope footpath lateral displacement being driven 90 ° of V-shaped groove guide rails and the double fixed block group push-and-pull of mechanical hand to be by the brace and connecting rod framework installed on tg190 the or tg254 sprocket wheel chain Chain conveyer output shaft of worm reducer installed on cylinder shaft extension spindle nose that inventing type raises machine barrel cladding steel wire rope rule winding machine tool handss: worm screw modulus msTake advantage of π it may be assumed that steel wire rope footpath=π ms.For example: two four, axles raise 70 centimetres of machine barrel external diameter, four 11 millimeters of steel wire rope footpaths, cylinder one layer of length of one week of steel wire rope is π × (7,0+1 1)=223.368 centimetres, one 40 seconds work hours per week, rotating speed 5.584 cel, 11 millimeters of footpath of steel wire rope displacement 1 rope, double pulleies unit propulsion or pullback rate 0.275 mm/second, speed slowly safe safety, available machines used people's work platformses are top-down to clean CCTV's mansion outer surface and hundred meters of high buildings.Steel wire rope footpath is not equal to π m more than 20 millimeterssWhen, the number of teeth in appropriateness plus-minus sprocket wheel can obtain preferable result it is also possible to the worm decelerating machine of special special modulus.
Embodiment 4,The sixties in last century, Shenyang Casting Factory cast the maximum water pump in the whole world for Sanmenxia Hydro-power Station,Cast with huge foundry ladle bridge crane,Ensure that steel wire rope is not disorderly buckled for the sake of security,Set iron hoop on a steel cord is back and forth pulled to force induction rule to twine to put and avoid random button with many people,Shenyang science and technology at that time is reported and is sent mobilization order revolution innovation to the whole city,With wheel、Rack pinion、Travel switch motor positive and inverse、Hydraulic cylinder data stroke etc. all fails to achieve one's goal before delay not,Raise the neat winding of machine barrel cladding steel wire rope rule and playback is synchronous with letter rotation、At the same speed、Rationally the method for science is exactly the length of shaft of exntension tubs spindle nose,Sprocket wheel is installed,Because chain gear transmission can not throw switch,Precision prescribed is not harsh,Low cost,Easy for installation,Change gear ratio easy,But it is unable to large speed ratio to slow down,Internal gear one differential teeth planetary slows down feasible,But the moment of torsion of crank is larger,Internal tooth odontoptosis can be led to,Only worm decelerating machine worm gear existing big retarding ratio,There is high pulling torque again,More having can good part,I.e. steel wire rope footpath and π msLong-pending have chance with very close to the axial pitch p with worm screw, p=π ms, i.e. steel wire rope footpath=π ms.The worm gear crank connecting link that turns around also turns around, the stroke of mechanical hand is one to return toward one, worm gear turns half-turn crank connecting link and also turns half-turn, half-turn is just an one way, the steel wire rope that one one way distance is equal to 11 millimeters of footpath of rope twines on cylinder or puts 20 circles, wide=20 × 11=220 the millimeter of cylinder, 20 circles are half 20 teeth of the worm gear number of teeth, 20 p=π ms, the number of teeth 40 tooth of worm gear, it is with single start worm 3.5msGear ratio be 40, this reasoning linkage calculate be that reasonable science has evidence, big wire-diameter steel rope can special designs modulus processed worm decelerating machine.Above-mentioned each structure and drive system and its computational methods are the optimal ways of the present invention.
Above-mentioned for embodiments of the invention, all any changes made according to this technology feature or extension, all should be within the protection domain of this technology.

Claims (4)

1. raising machine barrel cladding steel wire rope rule winding machine tool handss has single head modulus ms3.5 axial pitch p=π msCylindrical worm reductor, its gear ratio 40, worm-gear output shaft installs the crank throw handle of 110 millimeters of a distance of shaft centers, the bearing arrangement of 360 ° of rotations of one 204 circular seal formula is installed on the outer axial line of crank throw handle, 260 millimeters of tail end ellipse bolt roll adjustment connecting rods of one m20 length are welded on the outer round surface center line of round bearing case, the bolt of connecting rod is partly twisted in the nut connecting rod of 260 millimeters of 50 millimeters of overall lengths of female thread length of one section of m20 of welding on the 204 bearing housing outer round surface centrages that precession 90 °vXing groove guideway centreline installs, again with a times cap locking, middle is in the diameter of axle in convex shoulder shape axleBeat the concentric shafts in the hole into 90 ° of V-shaped groove guide rails and guide rail reinforcing body with handss,26 millimeters of 760 millimeters high 60 millimeters thick of 90 ° of V-shaped groove guide rail length,38 millimeters of high 90 millimeters thick of 120 millimeters of guide rail reinforcing body length,Outside two parts、Interior、On、Lower 0.06~0.05 millimeter of four sliding surface glade plane space,Long 30 millimeters in the convex shoulder shape axle of quiet assembly connection,Convex shoulder is wide 10 millimeters,Quiet assembly connection axle is together with 55 millimeters of the external screw thread length of m20 outward,95 millimeters of overall length,Quiet assembling built-in 204 bearing arrangements of convex shoulder shape axle,90 ° of V-shaped groove guide rails of outer link and guide rail reinforcing body,330 millimeters of guide rail reinforcement external slide plate length,Middle one section high 90 millimeters long 120 millimeters,Long 330 millimeters of perpendicular bisector both sides each 80 millimeters and 140 millimeters of four vertical lines and 90 ° of V-shaped groove guide rails and guide rail reinforcing body longitudinal center line have four intersection points,Bore the inner nut hole attacking four longitudinal m16 with four intersection points for the center of circle,There are four 103 bearing-type pulleys,60 millimeters of pulley outer circle diameter φ,5.6 millimeters of pulley groove radius,Two pulleys are cylindrical tangent,11.2 millimeters of the circular hole of two tangent pulley compositions,It is the steel wire rope in 11 millimeters of footpath of rope in circular hole,Every two fixed pulleys become one group,Two groups of fixed pulleys are respectively forced to induce push-and-pull one strand steel wire rope to make rule and are neatly twined or put.On the input worm screw shaft extension spindle nose of the worm decelerating machine of speed reducing ratio 40, a sprocket wheel chain is installed and constitutes a chain drive structure with the sprocket wheel that the same size installed is raised on machine barrel shaft extension spindle nose, two four, axles, worm screw, worm gear, the operating of all synchronous speed of service machinery by respective regulation of fixed pulley group of crank connecting link, 90 ° of V-shaped groove guide rails and two push-and-pull steel wire ropes constitute one and raise machine barrel cladding steel wire rope rule winding machine tool handss.
2. machine barrel cladding steel wire rope rule winding machine tool handss of raising according to claim 1 is characterized in that: setting two centres on same cylinder axle has the disjunctor cylinder of dividing plate, each cylinder is wide 220 millimeters, 700 millimeters of external diameter of cylinder, through being 711 millimeters in ground floor lay winding wire ropes, 2233.7 millimeters of girth, steel wire rope lateral displacement, away from 11 millimeters, puts the axial pitch p=π m of gear ratio 40 worm screw of formula aluminum shell wwtz-s type worm decelerating machine mores, msWorm screw modulus 3.5, p=3.1416 × 3.5=10.9956 millimeter, steel wire rope is through 11 millimeters=p=π ms=10.9956 millimeters, 1 rope footpath error=0.0044 millimeter, 20 circle error=0.088 millimeter are close to 0.1 millimeter.Worm screw turns 20 circle=20 × 11=220 millimeter, 220 millimeters is a cylinder width, worm speed-down has 40 space widths than 40 expression worm gears, worm-wheel shaft rotates half cycle 20 tooth pitch, two fixed pulley groups on 90 ° of V-shaped groove guide rails push away the steel wire rope in 11 millimeters of two strand footpath simultaneously, in the same direction, the synchronized traveling distance in 220 millimeters 20 rope footpaths, worm gear turns around, and raises machine barrel cladding steel wire rope rule winding machine tool hand push and draws each one at a time cycle.20p=20 × π ms=20 × 11=220 millimeter, 40p=40 × π ms=40 × 11=440 millimeter, that is, the wide 220 millimeters of push-and-pulls of cylinder are each once.Worm screw turns around wire rope displacement 1 rope footpath cylinder with turning around, and worm screw turns 20 rope footpaths of 20 circle wire rope displacement, and cylinder turns 20 circle worm gears and turns half-turn, and the screw thread shape of 20 circles twines puts away from being that cylinder is wide, and worm screw is equal with the number of turns that cylinder was turned within the unit interval.This mechanical hand getting single start worm, the minimum 6090kg/mm of steel wire rope Nominal Tensile in 11 millimeters of footpath of gb1102-88 standard 6 × 37 rope2, theoretical weight 40.96kg/100m, two four, axle two strand steel wire rope rises, and two strand steel wire ropes are with rising;When two strand steel wire ropes are drop-down then above two strand steel wire ropes with, the tensioning dynamics of every strand steel wire rope is the tensile force self-regulation structure by steel wire end, and during steel wire rope lifting 300kg, safety coefficient is 40.
3. machine barrel cladding steel wire rope rule winding machine tool handss of raising according to claim 1 is characterized in that: has about 26 millimeters of 760 millimeters high 60 millimeters thick of length two faces plane to have 90 ° of V-shaped groove guide rails, there is the guide rail reinforcing body of 38 millimeters of 120 millimeters high 90 millimeters thick of length in the stage casing of this guide rail longitudinal center line, the intersection point of guide rail longitudinal center line and perpendicular bisector has the hole of a longitudinal φ 20, has a convex shoulder shape diameter of axleThe axle quiet assembling in the hole of millimeter, convex shoulder shape is wide 10 millimeters, the interior diameter of axleLong 30 millimeters, the outer diameter of axleLong 55 millimeters, the one 204 bearing rotational structures cutting off cylinder are installed on the interior diameter of axle, the roll adjustment connecting rod of 50 millimeters of welding one 260 millimeters of female thread length of length on 204 circular bearing housing outer round surface center lines, adjusting screw nut connecting rod is connected with the external screw thread connecting rod of crank end with a times cap locking, 55 millimeters of diameters of axle of convex shoulder shape lengthThe axle handss of millimeter beat the concentric in the hole into 90 ° of V-shaped groove guide rails and guide rail reinforcing body,26 millimeters of 760 millimeters high 60 millimeters thick of 90 ° of V-shaped groove guide rail length,38 millimeters of high 90 millimeters thick of 120 millimeters of its reinforcing body length,Quiet it is assemblied in guide rail stage casing,330 millimeters of reinforcement external slide plate length,6 millimeters of one section long of centre, 120 mm wide, 90 millimeters thick,Long 330 millimeters of four vertical lines of each 80 millimeters and 140 millimeters of perpendicular bisector both sides and 90 ° of V-shaped groove guide rails and guide rail reinforcing body longitudinal center line have four intersection points,Bore the insertion nut attacking four m16 with four intersection points for the center of circle,Again the external screw thread axle of four sealed 103 bearing type fixed pulley structure axles is twisted in screwing in,The size of 103 bearings is: 17 × 35 × 10,60 millimeters of the cylindrical φ of fixed pulley,Cylindrical 5.6 millimeters tangent of pulley groove radius,Two 60 millimeters of fixed pulley centre-to-centre spacing,11.2 millimeters tangent of two pulley groove footpath,220 millimeters of the steel wire rope centre-to-centre spacing of two groups of fixed pulleys,Four steel wire rope two of two four, axles rises two and carries out operation with liter or two declines two with fall,Two strand steel wire ropes are respectively wound around and are put with mechanical hand rule neat screw thread shape intersection cladding on coaxial two and twine,Steel wire rope connecting end has the circular arc wedge shape induction groove transition of 200 millimeters of a length to alleviate the hard bending of steel wire rope flex point at cylinder edge with side Hu Sheng baffle plate intersection,90 ° of V-shaped groove guide rails、Track base、Rope race is pressed gb221-88 standard and uses 45# steel to implement surface hardening process,Its hardness hb199-205.
4. machine barrel cladding steel wire rope rule winding machine tool handss of raising according to claim 1 is characterized in that: single shaft monotubular, single shaft two, two two, axles, two four, axles, the steel wire rope being wound around on machine barrel of raising Deng the multiple construction of style is that cladding screw thread shape is intersected rule and neatly twined and put, twine to let slip every steel wire of journey and steel wire rope footpath and frequently produce multi-direction rigidity in bending and stretch bent and bounce-back amount of deflection, the movable pulley of cylinder diameter and each style or assembly pulley are because of the little fast fatiguing more exacerbating steel wire and steel wire rope of its pulley wheel footpath, the diameter of therefore cylinder needs appropriateness to increase, the cylinder in big footpath need to make former cylinder moment of torsion constant again or reduce, intensity does not drop in loss of weight as far as possible in dynamic fixed pulley footpath, suitably increase can be obviously prolonged the working life of steel wire rope and steel wire.Steel wire rope twines put unordered mixed and disorderly, spindle heaps, overlapping disorderly button, intersection flocks together, the phenomenons such as vexed car strangled by folder rope card, make every steel wire and steel wire rope produces the scraping of local and rasion causes rapid serious deformation and fractures, the neat screw thread shape cladding winding machine tool handss of rule twine put in successively adjustment steel wire and the gap within steel wire rope and the assembled arrangement between elastic force and steel wire at any time, steel wire rope is made to be in optimum state, the scraping file that greatly limit reduces between steel wire and steel wire rope draws and rubs mill, raise machine barrel cladding steel wire rope winding machine tool handss can connect on the spindle nose being arranged on any shaft extension.The construction tower crane of hundred meters of high buildings can install the monitoring system that 2-3 lg high-resolution photographic head connects ground image fluorescent screen composition in boom arms, and monitoring system and machine of raising manipulate the place of safety that workbench may be provided in tower crane.Two four, axles can steadily not rock, left and right no swings, lifts the safety no trembled lifts each humanoid robot work platformses, the techniques such as the spraying underwater paint in the scouring of hundred meters of high-building glass outer surfaces of the Chinese Central Television (CCTV) or blank building have brand-new change, the distance raising point of penetration to the high point fixed pulley of machine barrel lay winding wire ropes is not less than 500 centimetres, cylinder wide 110 millimeters when be wound around angle of deviation tga=0.022 be less than regulation tga0.025, obtaining steel wire rope lateral thrust from diagram method needs 0.66kg.When high point fixed pulley is increased to 50 meters 100 meters, its angle of deviation is less, and steel wire rope lateral thrust is less.Steel wire rope footpath=p, worm tooth is away from p=π ms, msIt is worm screw modulus, the steel wire rope footpath=π m of each models, steel wire rope footpath is a selected amount, and π is constant, modulus ms=steel wire rope footpath ÷ π is it is also possible to the axial pitch modulus m of special worm screws, make steel wire rope footpath=π ms.Raise the machine barrel cladding steel wire rope rule cylinder rotating speed of winding machine tool handss, chain wheel speed, worm screw rotating speed, steel wire rope transverse displacement compare formula away from than revolution being 1: 1: 1: 1=1 etc., therefore structure is terse, stable drive, worm speed-down, guide rail sliding plate, pulley push-and-pull, chain gear transmission are that a noiselessness connects drive mechanism, its parts, raw material processing and heat treatment press gb and are executed, all raise machine barrel cladding steel wire rope twine put raise machine and all can use this mechanical hand.
CN201510416005.7A 2015-07-10 2015-07-10 Regular winding and unwinding mechanical arm for winding drum composite steel wire ropes of winding machine Pending CN106335849A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1093659A (en) * 1992-08-18 1994-10-19 瓦格纳采矿和工程设备公司 Cable reel level wind mechanism
CN2506615Y (en) * 2001-09-28 2002-08-21 黑龙江省哈工大中俄科学技术合作有限公司 High-efficient small-sized jenny
CN201458624U (en) * 2009-08-05 2010-05-12 太原重工股份有限公司 Hoisting mechanism of crane
JP2013067498A (en) * 2011-09-22 2013-04-18 Nishi Nippon Electric Wire & Cable Co Ltd Heavy load hang-down device
CN103287997A (en) * 2013-06-18 2013-09-11 杭州华新机电工程有限公司 Double-layer winding hoisting mechanism
CN103359644A (en) * 2013-07-29 2013-10-23 华南农业大学 Automatic rope arrangement winch for steel wire rope traction type cargo transport machine
CN104372773A (en) * 2014-11-22 2015-02-25 安徽省六安恒源机械有限公司 Winch hoist with torque sensor and encoder

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1093659A (en) * 1992-08-18 1994-10-19 瓦格纳采矿和工程设备公司 Cable reel level wind mechanism
CN2506615Y (en) * 2001-09-28 2002-08-21 黑龙江省哈工大中俄科学技术合作有限公司 High-efficient small-sized jenny
CN201458624U (en) * 2009-08-05 2010-05-12 太原重工股份有限公司 Hoisting mechanism of crane
JP2013067498A (en) * 2011-09-22 2013-04-18 Nishi Nippon Electric Wire & Cable Co Ltd Heavy load hang-down device
CN103287997A (en) * 2013-06-18 2013-09-11 杭州华新机电工程有限公司 Double-layer winding hoisting mechanism
CN103359644A (en) * 2013-07-29 2013-10-23 华南农业大学 Automatic rope arrangement winch for steel wire rope traction type cargo transport machine
CN104372773A (en) * 2014-11-22 2015-02-25 安徽省六安恒源机械有限公司 Winch hoist with torque sensor and encoder

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