CN103286821B - Machining method for full-automatic continuous edge deleting of rubber bottle plugs - Google Patents
Machining method for full-automatic continuous edge deleting of rubber bottle plugs Download PDFInfo
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- CN103286821B CN103286821B CN201310233367.3A CN201310233367A CN103286821B CN 103286821 B CN103286821 B CN 103286821B CN 201310233367 A CN201310233367 A CN 201310233367A CN 103286821 B CN103286821 B CN 103286821B
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- rubber
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention relates to a machining method for full-automatic continuous edge deleting of rubber bottle plugs. The technical problems that an existing process of edge deleting of the rubber bottle plugs has potential safety hazards and is low in efficiency, large in labor intensity and high in labor cost are solved. According to the technical scheme, a conveying belt, a mechanical arm inversion mechanism with a blowing structure and a waste recovery device are added, the conveying belt conveys a rubber sheet to a material moving station below the mechanical arm inversion mechanism, the mechanical arm inversion mechanism grasps and transfers the rubber sheet to a machining female die of a working platform of a rubber bottle plug edge deleting machine, meanwhile rubber sheet waste is scraped and conveyed to the waste recovery device, edge deleting treating is carried out by a stamping machining mechanism of the rubber bottle plug edge deleting machine, and the rubber plugs fall into a finished product recovery device of the edge deleting machine. The machining method for the full-automatic continuous edge deleting of the rubber bottle plugs has the advantages of being full-automatic and mechanical in operation and easy and convenient to use, eliminating the potential safety hazards in a manual operation process, reducing labor intensity, greatly saving labor cost and being capable of finishing a rubber sheet edge deleting process within 3-5 seconds, and therefore working efficiency is improved by three times.
Description
Technical field
The invention belongs to the preparing technical field of bottle closure of rubber, relate to the full-automatic flash trimming processing method continuously of a kind of flash trimming method, particularly a kind of bottle closure of rubber.
Background technology
In the process of bottle closure of rubber, flash trimming is absolutely necessary process, existing flash trimming method is that the film with bottle stopper is put on the processing master mold of the workbench of bottle closure of rubber deflesher by operating personnel, and flattened, then the punch process mechanism by bottle closure of rubber deflesher carries out flash trimming, plug finished product falls into the finished product recovery device of deflesher, after organisation of working to be punched rises, film waste material is removed by operating personnel, what so far complete a film removes crack approach, there is very large potential safety hazard in this processing method, in operating process, the finger of operating personnel is easily stamping mechanism and thrusts, and efficiency is lower, Continuous maching can only process 3000 films for 8 hours, the labour intensity of operating personnel is larger, human cost is higher.
Summary of the invention
There is potential safety hazard in the crack approach that removes that the object of the invention is to solve existing film, efficiency is lower, labour intensity is larger, the technical problem that human cost is higher, in order to address these problems, we devise a kind of full-automatic flash trimming processing method continuously of bottle closure of rubber, Full-automatic mechanized operates, process is simple and convenient, the potential safety hazard existed when eliminating manual operation, reduce the labour intensity of operating personnel, greatly save human cost, 3-5 can to complete second 1 film except crack approach, Continuous maching can process 9000 films for 8 hours, operating efficiency improves 3 times.
The present invention for the concrete technical scheme realizing goal of the invention and adopt is: a kind of full-automatic flash trimming processing method continuously of bottle closure of rubber, comprise and the film with bottle closure of rubber is delivered on the processing master mold of the workbench of bottle closure of rubber deflesher, punch process mechanism by bottle closure of rubber deflesher carries out the operation of flash trimming, key is: increase conveyer belt, with the manipulator inversion mechanism of blow structure, and waste material recovery device, described workbench is also provided with flatness testing agency, structure comprises the first infrared transmitter group being arranged on workbench side, be arranged on the first infrared remote receiver group of workbench opposite side, manipulator inversion mechanism comprises rectilinear orbit, the sucking disc mechanism having and move horizontally the free degree is formed with rectilinear orbit, sucking disc mechanism comprises lift cylinder, lower platen and the one group of sucker be fixed on lower platen lower surface, first step c carries out horizontal detection before carrying out pressing process, first infrared transmitter group sends IR, if the first infrared remote receiver group receives IR, then enter steps d immediately, otherwise lower platen carries out pressing operation to the film on workbench, repeat above-mentioned steps twice, first infrared remote receiver group does not also receive IR, then artificial being taken away by film puts into waste material recovery device, on this basis, described full-automatic flash trimming processing method continuously comprises:
A, manually the film with bottle closure of rubber is placed in conveyer belt;
Film captures, is transferred to from conveyer belt the processing master mold of workbench of bottle closure of rubber deflesher by b, manipulator inversion mechanism, in the process of transfer, sends in waste material recovery device by blow structure by the previous film waste material on workbench;
C, to processing master mold on film carry out pressings process;
D, punch process mechanism carry out flash trimming process, and simultaneously manipulator inversion mechanism resets, carries out the crawl of next film.
Described conveyer belt is provided with and moves material station and empty material detection station, moving material station is arranged on below manipulator inversion mechanism, empty material detects station and is arranged on the previous station moving material station, in b step, manipulator inversion mechanism by film capture before first carry out room testing process, if film detected, then by film transport to moving material station, a station otherwise conveyer belt advances, repeats room testing process.
Described conveyer belt comprises support, the conveying mechanism be sitting on support.
Described conveying mechanism is Circular transmission structure, comprises circular orbit, by chain drive, false mould, dolly with universal wheel are housed, chain is by driven by servomotor.
Described conveying mechanism is round turntable, round turntable is fixedly installed false mould, and round turntable drives by motor and separator.
Described conveying mechanism is chain-plate type circulation structure for conveying, carrier bar is fixedly installed false mould, by driving stepper motor.
The invention has the beneficial effects as follows: utilize manipulator inversion mechanism conveyer belt and lower platen being provided with 20 suckers to be transferred to by film on the processing master mold of the workbench of bottle closure of rubber deflesher, utilize Duckbill type blowing mouth and waste material scraper plate that film waste material is blown into waste material recovery device simultaneously, this full automatic mechanical operation eliminates the potential safety hazard existed when manually operating, improve operating efficiency, reduce the labour intensity of operating personnel, save human cost.Before film captures by manipulator inversion mechanism, first carry out room testing process, can prevent manipulator inversion mechanism from using leisure moments, and then can effectively avoid bottle closure of rubber deflesher to carry out do-nothing operation, effectively prevent maloperation.Flatness detects and flatten processing procedure can ensure product quality, rate of reducing the number of rejects and seconds better, saves energy consumption.Utilize precision positioning mechanism to position film, can ensure that film is accurately transferred on processing master mold by manipulator inversion mechanism, improve accuracy rate and operating efficiency.For the bottle closure of rubber deflesher that conveying mechanism is Circular transmission structure, 1 operating personnel can control 3 simultaneously, greatly saves human cost.For the bottle closure of rubber deflesher that conveying mechanism is round turntable, greatly save and take up an area space.Be chain-plate type cyclic conveyor structure for conveying mechanism, 1 operating personnel can to control 2 bottle closure of rubber defleshers placed side by side simultaneously, greatly save human cost.User can select the bottle closure of rubber deflesher of different conveying mechanism according to the actual needs of oneself, simple to operate, convenient and practical.
Accompanying drawing explanation
Fig. 1 is the constructive embodiment of device therefor of the present invention.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the top view of device therefor of the present invention second embodiment.
Fig. 4 is the top view of device therefor of the present invention 3rd embodiment.
In accompanying drawing, 1 represents bottle closure of rubber deflesher, 1-1 represents finished product recovery device, 1-2 represents workbench, 1-3 represents motor, 2-1 represents support, 2-2 representative moves material station, 2-3 represents empty material and detects station, 3-1 represents rectilinear orbit, 3-2 represents lift cylinder, 3-3 represents lower platen, 3-4 represents sucker, 3-5 represents Duckbill type blowing mouth, 3-6 represents waste material scraper plate, 4-1 represents the first infrared transmitter group, 4-2 represents the first infrared remote receiver group, 5-1 represents circular orbit, 5-2 represents dolly, 6 represent waste material recovery device, 7 represent false mould, 8 represent round turntable, 9 represent carrier bar.
Detailed description of the invention
A kind of full-automatic flash trimming processing method continuously of bottle closure of rubber, comprise on the processing master mold of the workbench 1-2 film with bottle closure of rubber being delivered to bottle closure of rubber deflesher 1, punch process mechanism by bottle closure of rubber deflesher 1 carries out the operation of flash trimming, key is: increase conveyer belt, with the manipulator inversion mechanism of blow structure, and waste material recovery device 6, described workbench 1-2 is also provided with flatness testing agency, structure comprises the first infrared transmitter group 4-1 being arranged on workbench 1-2 side, be arranged on the first infrared remote receiver group 4-2 of workbench 1-2 opposite side, manipulator inversion mechanism comprises rectilinear orbit 3-1, the sucking disc mechanism having and move horizontally the free degree is formed with rectilinear orbit 3-1, sucking disc mechanism comprises lift cylinder 3-2, lower platen 3-3 and the one group of sucker 3-4 be fixed on lower platen 3-3 lower surface, first step c carries out horizontal detection before carrying out pressing process, first infrared transmitter group 4-1 sends IR, if the first infrared remote receiver group 4-2 receives IR, then enter steps d immediately, otherwise lower platen 3-3 carries out pressing operation to the film on workbench 1-2, repeat above-mentioned steps twice, first infrared remote receiver group 4-2 does not also receive IR, then artificial being taken away by film puts into waste material recovery device 6, on this basis, described full-automatic flash trimming processing method continuously comprises:
A, manually the film with bottle closure of rubber is placed in conveyer belt;
Film captures, is transferred to from conveyer belt the processing master mold of workbench 1-2 of bottle closure of rubber deflesher 1 by b, manipulator inversion mechanism, in the process of transfer, by blow structure, the previous film waste material on workbench 1-2 is sent in waste material recovery device 6;
C, to processing master mold on film carry out pressings process;
D, punch process mechanism carry out flash trimming process, and simultaneously manipulator inversion mechanism resets, carries out the crawl of next film.
Described conveyer belt is provided with and moves material station 2-2 and empty material detection station 2-3, moving material station 2-2 is arranged on below manipulator inversion mechanism, empty material detects station 2-3 and is arranged on the previous station moving material station 2-2, in b step, before film capturing by manipulator inversion mechanism, first carrying out room testing process, if film detected, then film transport being expected station 2-2 to moving, a station otherwise conveyer belt advances, repeats room testing process.
Described conveyer belt comprises support 2-1, the conveying mechanism be sitting on support 2-1.
Described conveying mechanism is Circular transmission structure, comprises circular orbit 5-1, by chain drive, false mould 7, dolly 5-2 with universal wheel are housed, chain is by driven by servomotor.
Described conveying mechanism is round turntable 8, round turntable 8 is fixedly installed false mould 7, and round turntable 8 drives by motor and separator.
Described conveying mechanism is chain-plate type circulation structure for conveying, carrier bar 9 is fixedly installed false mould 7, by driving stepper motor.
The present invention is in the specific implementation: on the false mould 7 that the film with bottle closure of rubber is put on the belt by operating personnel, if empty material the second infrared remote receiver detected on station 2-3 can receive the second infrared transmitter and launch and the infrared signal reflected, illustrate that this false mould 7 does not have film, conveyer belt advances a station, if the second infrared remote receiver can also receive the second infrared transmitter and send and the infrared signal reflected, then illustrate that this false mould 7 does not have film yet, now flash trimming system of processing quits work continuously.If empty material the second infrared remote receiver detected on station 2-3 does not receive the second infrared transmitter and sends and the infrared signal reflected, illustrate that false mould 7 has film, conveyer belt advances a station by film transport to moving on material station 2-2, lift cylinder 3-2 now in sucking disc mechanism extends and drives lower platen 3-3 decline and utilize sucker 3-4 to be picked up firmly by film, then film is transferred on the processing master mold of workbench 1-2, in transfer process, Duckbill type blowing mouth 3-5 is utilized to be blown afloat by the film waste material on processing master mold, and utilize waste material scraper plate 3-6 by the scraping delivery of film waste material in waste material recovery device 6.Film is put into after on processing master mold by sucker 3-4, if the first infrared remote receiver group 4-2 does not receive the IR that the first infrared transmitter group 4-1 sends, then illustrate that film does not flatten, now under the effect of 120 kg air pressure, lift cylinder 3-2 extends and drives lower platen 3-3 decline and utilize lower platen 3-3 to carry out pressing operation to film, repeat twice, if the first infrared remote receiver group 4-2 does not also receive IR, then film is taken away and is put into waste material recovery device 6 by operating personnel, if the first infrared remote receiver group 4-2 can receive IR, then sucking disc mechanism resets, wait for and capture next film, the punch process mechanism of bottle closure of rubber deflesher 1 carries out flash trimming process simultaneously, plug finished product falls into the finished product recovery device 1-1 of bottle closure of rubber deflesher 1, what so far namely complete a film removes crack approach.
Conveying mechanism is the bottle closure of rubber deflesher of Circular transmission structure, as shown in Figure 1, 2, false mould 7 is fixedly installed on the dolly 5-2 that is fixedly connected with chain, servomotor drives chain to rotate, dolly 5-2 drives false mould 7 to rotate by universal wheel, 1 operating personnel can control 3 bottle closure of rubber defleshers simultaneously, greatly saves human cost.
Conveying mechanism is the bottle closure of rubber deflesher of round turntable, as shown in Figure 3, utilize driven by motor dial rotation, the distance between angle between adjacent false mould 7 and adjacent stations is gone out according to the number average computation of the false mould 7 that rotating disk is arranged, the angle utilizing separator control rotating disk at every turn to rotate, can save and take up an area space.
Conveying mechanism is the bottle closure of rubber deflesher of chain-plate type cyclic conveyor structure, as shown in Figure 4, false mould 7 is fixedly installed on carrier bar 9, utilize the distance between distance between the adjacent false mould 7 of step motor control and adjacent stations, 1 operating personnel can control 2 bottle closure of rubber defleshers placed side by side simultaneously, greatly save human cost.
In sum, this continuous flash trimming processing method, adopts Full-automatic mechanized operation, reduces the labour intensity of operating personnel, eliminate potential safety hazard, improve operating efficiency, save human cost, ensure that the quality of product better, reduce percent defective, reduce energy consumption.
Claims (6)
1. the full-automatic flash trimming processing method continuously of a bottle closure of rubber, comprise on the processing master mold of the workbench (1-2) film with bottle closure of rubber being delivered to bottle closure of rubber deflesher (1), punch process mechanism by bottle closure of rubber deflesher (1) carries out the operation of flash trimming, it is characterized in that: increase conveyer belt, with the manipulator inversion mechanism of blow structure, and waste material recovery device (6), described workbench (1-2) is also provided with flatness testing agency, the structure of flatness testing agency comprises the first infrared transmitter group (4-1) being arranged on workbench (1-2) side, be arranged on the first infrared remote receiver group (4-2) of workbench (1-2) opposite side, manipulator inversion mechanism comprises rectilinear orbit (3-1), the sucking disc mechanism having and move horizontally the free degree is formed with rectilinear orbit (3-1), sucking disc mechanism comprises lift cylinder (3-2), lower platen (3-3) and the one group of sucker (3-4) be fixed on lower platen (3-3) lower surface, first step c carries out horizontal detection before carrying out pressing process, first infrared transmitter group (4-1) sends IR, if the first infrared remote receiver group (4-2) receives IR, then enter steps d immediately, otherwise lower platen (3-3) carries out pressing operation to the film on workbench (1-2), repeat above-mentioned steps twice, first infrared remote receiver group (4-2) does not also receive IR, then artificial being taken away by film puts into waste material recovery device (6), on this basis, described full-automatic flash trimming processing method continuously comprises:
A, manually the film with bottle closure of rubber is placed in conveyer belt;
Film captures, is transferred to from conveyer belt the processing master mold of workbench (1-2) of bottle closure of rubber deflesher (1) by b, manipulator inversion mechanism, in the process of transfer, by blow structure, the previous film waste material on workbench (1-2) is sent in waste material recovery device (6);
C, to processing master mold on film carry out pressings process;
D, punch process mechanism carry out flash trimming process, and simultaneously manipulator inversion mechanism resets, carries out the crawl of next film.
2. the full-automatic flash trimming processing method continuously of a kind of bottle closure of rubber according to claim 1, it is characterized in that: described conveyer belt is provided with and moves material station (2-2) and empty material detection station (2-3), moving material station (2-2) is arranged on below manipulator inversion mechanism, empty material detects station (2-3) and is arranged on the previous station moving material station (2-2), in b step, first room testing process is carried out before film captures by manipulator inversion mechanism, if film detected, then film transport is expected station (2-2) to moving, a station otherwise conveyer belt advances, repeat room testing process.
3. the full-automatic flash trimming processing method continuously of a kind of bottle closure of rubber according to claim 1, is characterized in that: described conveyer belt comprises support (2-1), the conveying mechanism be sitting on support (2-1).
4. the full-automatic flash trimming processing method continuously of a kind of bottle closure of rubber according to claim 3, it is characterized in that: described conveying mechanism is Circular transmission structure, conveying mechanism comprise circular orbit (5-1) and by chain drive, false mould (7), dolly (5-2) with universal wheel are housed, chain is by driven by servomotor.
5. the full-automatic flash trimming processing method continuously of a kind of bottle closure of rubber according to claim 3, it is characterized in that: described conveying mechanism is round turntable (8), round turntable (8) is fixedly installed false mould (7), round turntable (8) drives by motor and separator.
6. the full-automatic flash trimming processing method continuously of a kind of bottle closure of rubber according to claim 3, it is characterized in that: described conveying mechanism is chain-plate type circulation structure for conveying, carrier bar (9) is fixedly installed false mould (7), by driving stepper motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310233367.3A CN103286821B (en) | 2013-06-14 | 2013-06-14 | Machining method for full-automatic continuous edge deleting of rubber bottle plugs |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310233367.3A CN103286821B (en) | 2013-06-14 | 2013-06-14 | Machining method for full-automatic continuous edge deleting of rubber bottle plugs |
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| Publication Number | Publication Date |
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| CN103286821A CN103286821A (en) | 2013-09-11 |
| CN103286821B true CN103286821B (en) | 2015-05-20 |
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| CN201310233367.3A Expired - Fee Related CN103286821B (en) | 2013-06-14 | 2013-06-14 | Machining method for full-automatic continuous edge deleting of rubber bottle plugs |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108943131B (en) * | 2018-06-22 | 2020-07-03 | 宿松县焕然机电有限责任公司 | Electric perforating machine with infrared positioning perforating plate |
| CN109516179B (en) * | 2018-11-09 | 2021-09-24 | 青岛时间河智能科技有限公司 | Automatic film feeding device and automatic rubber plug edge removing machine |
| CN110641920B (en) * | 2019-10-08 | 2021-10-22 | 太仓市何氏电路板有限公司 | High-precision substrate leveling equipment for circuit board and working method thereof |
| CN111618925A (en) * | 2020-06-05 | 2020-09-04 | 高飞 | Light wall cuts and garbage collection mechanism |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4445406A (en) * | 1982-09-29 | 1984-05-01 | Thatcher Alan J | Spin trimmer for removing flashing from the tops of plastic bottles |
| CN1214390A (en) * | 1997-10-15 | 1999-04-21 | 大连绿洲食品包装有限公司 | Fully automatic pulp product machine set |
| SK16412002A3 (en) * | 2000-05-17 | 2003-04-01 | Vmi Epe Holland B.V. | Supply device for supplying rubber material to a cutting device |
| JP5568871B2 (en) * | 2009-03-06 | 2014-08-13 | 曙機械工業株式会社 | Cutting apparatus and cutting method |
| CN201998197U (en) * | 2010-12-31 | 2011-10-05 | 慈溪市东南复合材料有限公司 | Automatic edge trimmer |
| JP2012161859A (en) * | 2011-02-04 | 2012-08-30 | Komori Corp | Rotary die cutter |
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Application publication date: 20130911 Assignee: Hebei Tory Intelligent Equipment Technology Co., Ltd. Assignor: Fu Jiansheng Contract record no.: 2015130000111 Denomination of invention: Machining method for full-automatic continuous edge deleting of rubber bottle plugs Granted publication date: 20150520 License type: Exclusive License Record date: 20150721 |
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Granted publication date: 20150520 Termination date: 20210614 |